CN212524641U

CN212524641U - Multi-station thermal spraying manipulator device

Info

Publication number: CN212524641U
Application number: CN202020277058.1U
Authority: CN
Inventors: 丁祥; 钱胜杰; 薛伟伟
Original assignee: Shanghai Xianing New Material Technology Co ltd
Current assignee: Shanghai Xianing New Material Technology Co ltd
Priority date: 2020-03-09
Filing date: 2020-03-09
Publication date: 2021-02-12
Anticipated expiration: 2030-03-09

Abstract

The utility model discloses a multistation hot spraying manipulator device, the device comprises a device case, the device incasement is equipped with the device chamber, the interior bottom fixedly connected with in device chamber rotates the base, the up end fixedly connected with inlet pipe of rotating the base, it is used for realizing that hot spraying in-process position rotates the steering mechanism who turns to be equipped with on the rotation base, be equipped with the rotatory shower nozzle mechanism that is used for realizing multi-angle hot spraying on the steering mechanism, the interior bottom fixedly connected with agitator tank in device chamber, be equipped with the rabbling mechanism that is used for realizing the hot spraying raw materials mixing stirring in the agitator tank, device intracavity bottom fixedly connected with high-pressure spray box, high-pressure spray box passes through the air duct and connects the inlet. The utility model discloses it is rational in infrastructure, realize the automatic stirring to hot spraying raw materials through setting up rabbling mechanism, rotate the multi-angle rotation that the shower nozzle realized hot spraying shower nozzle through setting up, provide convenient for the spraying process.

Description

Multi-station thermal spraying manipulator device

Technical Field

The utility model relates to a hot spraying manipulator technical field especially relates to a multistation hot spraying manipulator device.

Background

The thermal spraying has the characteristics of simple operation, low cost, strong universality of prepared workpieces and the like, and is widely applied to the fields of aerospace, steel, mineral products, automobiles and the like. Thermal spraying is a technique in which a metallic or non-metallic material in powder or wire form is heated to a molten or semi-molten form by a heat source (e.g., an electric arc, plasma spraying, or combustion flame), and then sprayed onto a surface of a substrate to be pretreated at a certain velocity by means of a flame stream itself or compressed air, and deposited to form a surface coating having various functions.

The automatic stirring of spraying raw materials can not be realized to current hot spraying device when using, adds again after mostly adopting manual stirring in spraying the device, and this kind of mode has caused the waste of manpower and materials of certain degree, and current hot spraying device can't realize the diagonal spraying of shower nozzle when using, and the spraying process on same station often needs complicated rotation mode, and it is comparatively inconvenient to use.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the shortcoming that exists among the prior art, and the manipulator device is hot sprayed to multistation that proposes, it realizes the automatic stirring to hot spraying raw materials through setting up rabbling mechanism, rotates the multi-angle rotation that the shower nozzle realized hot spraying shower nozzle through setting up, and it is convenient for the spraying process provides.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a multistation hot spraying manipulator device, includes the device case, the device incasement is equipped with the device chamber, the interior bottom fixedly connected with in device chamber rotates the base, the up end fixedly connected with inlet pipe that rotates the base, it is used for realizing that hot spraying in-process station rotates the steering mechanism who turns to be equipped with on the base, be equipped with the rotatory shower nozzle mechanism that is used for realizing the hot spraying of multi-angle on the steering mechanism, the interior bottom fixedly connected with agitator tank in device chamber, be equipped with the rabbling mechanism that is used for realizing the hot spraying raw materials mixing stirring in the agitator tank, device intracavity bottom fixedly connected with high-pressure spray box, high-pressure spray box passes through the air duct and connects the inlet pipe, the lower terminal surface of device case is equipped with.

Preferably, steering mechanism includes the steering wheel of fixed connection at the up end of inlet pipe, it is connected with the rolling disc to rotate on the steering wheel, fixedly connected with extension rod on the rolling disc, be equipped with fixed track on the extension rod, fixedly connected with spraying regulating block on the extension rod.

Preferably, rotation shower nozzle mechanism includes the rotation steering wheel of fixed connection in the extension rod, the terminal fixedly connected with rotatory piece of axis of rotation steering wheel, the shower nozzle that two subtends of fixedly connected with set up on the rotatory piece, the fixed track pole of fixedly connected with on the rotatory piece, fixed track pole sliding connection is in fixed track, fixedly connected with deformation tube between the lower terminal surface of rotatory piece and the extension rod.

Preferably, rabbling mechanism includes the power module of fixed connection in the agitator tank, be equipped with the pulp sucking machine in the power module, it is connected with the puddler to rotate between the up end of power module and the top of agitator tank, fixedly connected with stirring extension rod on the puddler, the agitator tank has the raw materials import through pipe connection.

Preferably, the moving mechanism comprises a transmission box fixedly connected to the lower end face of the device box, a transmission rod is connected in the transmission box in a rotating mode, moving wheels are fixedly connected to two ends of the transmission rod, and the moving wheels are connected with a moving track in a meshed mode.

Preferably, the steering wheel, the feeding pipe, the extension rod and the rotating block are all communicated with a material spraying pipeline.

Compared with the prior art, the utility model, its beneficial effect does:

1. the multi-angle rotation of the thermal spraying nozzle is realized by arranging the rotating nozzle, so that convenience is provided for the spraying process.

2. The automatic stirring of the hot spraying raw material is realized by arranging the stirring mechanism.

3. The multi-angle rotation of the thermal spraying device is realized by arranging the steering mechanism, and the workpiece to be processed on the station is conveniently sprayed.

4. Through setting up the convenient removal of moving mechanism realization device case between a plurality of stations, promote the efficiency of processing.

Drawings

Fig. 1 is a schematic structural view of a multi-station thermal spraying manipulator device according to the present invention;

fig. 2 is a left side view schematically illustrating a multi-station thermal spraying manipulator device provided by the present invention;

fig. 3 is a schematic top view of the multi-station thermal spraying manipulator device provided by the present invention.

In the figure: the device comprises a device box 1, a device cavity 2, a high-pressure spraying box 3, a rotating base 4, a feeding pipe 5, a power module 6, a stirring extension rod 7, a stirring rod 8, a stirring box 9, a raw material inlet 10, a steering wheel 11, a rotating wheel 12, an extension rod 13, a spraying adjustment block 14, a rotating steering engine 15, a deformation pipe 16, a rotating block 17, a moving track 18, a transmission rod 19, a transmission box 20, a fixed track rod 21, a fixed track 22 and a spray head 23.

Detailed Description

In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention can be embodied in many different forms other than those specifically described herein, and it will be apparent to those skilled in the art that similar modifications can be made without departing from the spirit and scope of the invention, and it is therefore not to be limited to the specific embodiments disclosed below.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Referring to fig. 1-3, a multistation hot spraying manipulator device, including device case 1, be equipped with device chamber 2 in the device case 1, interior bottom fixedly connected with of device chamber 2 rotates base 4, the up end fixedly connected with inlet pipe 5 of rotating base 4, be equipped with on the rotating base 4 and be used for realizing that hot spraying in-process station rotates the steering mechanism who turns to, be equipped with the rotatory nozzle mechanism that is used for realizing multi-angle hot spraying on the steering mechanism, interior bottom fixedly connected with agitator tank 9 of device chamber 2, be equipped with the rabbling mechanism that is used for realizing hot spraying raw materials mixing stirring in the agitator tank 9, bottom fixedly connected with high-pressure jetting case 3 in the device chamber 2, high-pressure jetting case 3 passes through the air duct and connects inlet pipe 5, the lower terminal surface of device case 1 is equipped with the.

The utility model discloses in, steering mechanism includes the steering wheel 11 of fixed connection at the up end of inlet pipe 5, rotates on the steering wheel 11 and is connected with rolling disc 12, fixedly connected with extension rod 13 on the rolling disc 12, is equipped with trapped orbit 22 on the extension rod 13, and fixedly connected with spraying regulating block 14 on the extension rod 13 realizes the multi-angle rotation of hot spraying device, convenient spraying to the processing work piece on the station through setting up steering mechanism.

Rotating nozzle mechanism includes the rotation steering wheel 15 of fixed connection in extension rod 13, the terminal fixedly connected with rotatory piece 17 of the axis of rotation steering wheel 15, the shower nozzle 23 of two subtend settings of fixedly connected with on the rotatory piece 17, fixedly connected with fixed track pole 21 on the rotatory piece 17, fixed track pole 21 sliding connection is in fixed track 22, fixedly connected with deformation pipe 16 between the lower terminal surface of rotatory piece 17 and the extension rod 13, rotate the multi-angle rotation that the shower nozzle was realized hot spraying nozzle through setting up, it is convenient for the spraying process to provide.

Rabbling mechanism includes power module 6 of fixed connection in agitator tank 9, is equipped with the pulp sucking machine in the power module 6, rotates between the up end of power module 6 and the top of agitator tank 9 to be connected with puddler 8, and fixedly connected with stirring extension rod 7 on the puddler 8, and agitator tank 9 has raw materials import 10 through pipe connection, realizes the automatic stirring to hot spraying raw materials through setting up rabbling mechanism.

The moving mechanism comprises a transmission case 20 fixedly connected to the lower end face of the device case 1, a transmission rod 19 is connected to the transmission case 20 in a rotating mode, moving wheels are fixedly connected to the two ends of the transmission rod 19 and meshed with moving rails 18, the steering wheel 11, the feeding pipe 5, the extension rod 13 and the rotating block 17 are communicated with a material spraying pipeline, the device case can be conveniently moved between a plurality of stations through the moving mechanism, and machining efficiency is improved.

When the utility model is used, as shown in figure 1, the spraying raw material is added into the stirring box 9 through the raw material inlet 10 on the device box 1 and drives the stirring rod 8 and the stirring extension rod 7 in the stirring box 9 under the action of the power module 6, the stirring process of the spraying raw material is realized, the spraying raw material is sent into the feeding pipe 5 through the conveying pipe after passing through, then the high-pressure spraying box 3 in the device cavity 2 generates high-pressure gas to send the spraying raw material into the rotating block 17 through the feeding pipe 5, the spraying raw material is sprayed out through the spray head 23, the rotating disc 11 is driven to rotate through the feeding pipe 5 under the rotation of the rotating base 4, the rotating disc 12 on the rotating disc 11 drives the extension rod 13 to rotate, the multi-angle rotation of the rotating block 17 is realized, the upper fixed track rod 21 of the rotating block 17 is driven to move in the fixed track 22 under the action of the device box 1 in the extension rod 13, the supply of the spraying raw material is realized through the deformation pipe, when the device needs to move transversely, the transmission box 20 fixedly connected to the lower end face of the device box 1 drives the transmission rod 19, and the moving wheels at the two ends of the transmission rod 19 are attached to the moving track 18 to realize transverse movement of the device.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a multistation hot spraying manipulator device, includes device case (1), its characterized in that, be equipped with device chamber (2) in device case (1), interior bottom fixedly connected with of device chamber (2) rotates base (4), the up end fixedly connected with inlet pipe (5) of rotating base (4), be equipped with the steering mechanism that is used for realizing that the hot spraying in-process station rotates and turns to on rotating base (4), be equipped with the rotatory nozzle mechanism that is used for realizing multi-angle hot spraying on the steering mechanism, interior bottom fixedly connected with agitator tank (9) of device chamber (2), be equipped with the rabbling mechanism that is used for realizing hot spraying raw materials mixing stirring in agitator tank (9), bottom fixedly connected with high-pressure spray box (3) in device chamber (2), inlet pipe (5) are connected through the air duct in high-pressure spray box (3), the lower end face of the device box (1) is provided with a moving mechanism for realizing the transverse movement of the device.

2. The multi-station thermal spraying manipulator device according to claim 1, wherein the steering mechanism comprises a steering wheel (11) fixedly connected to the upper end face of the feeding pipe (5), the steering wheel (11) is rotatably connected with a rotating disc (12), an extension rod (13) is fixedly connected to the rotating disc (12), a fixed track (22) is arranged on the extension rod (13), and a spraying adjusting block (14) is fixedly connected to the extension rod (13).

3. The multi-station thermal spraying manipulator device according to claim 1, wherein the rotating nozzle mechanism comprises a rotating steering engine (15) fixedly connected in an extension rod (13), a rotating block (17) is fixedly connected to the tail end of a rotating shaft of the rotating steering engine (15), two nozzles (23) arranged oppositely are fixedly connected to the rotating block (17), a fixed track rod (21) is fixedly connected to the rotating block (17), the fixed track rod (21) is slidably connected in a fixed track (22), and a deformation pipe (16) is fixedly connected between the lower end face of the rotating block (17) and the extension rod (13).

4. The multi-station thermal spraying manipulator device according to claim 1, wherein the stirring mechanism comprises a power module (6) fixedly connected in a stirring box (9), a slurry sucking machine is arranged in the power module (6), a stirring rod (8) is rotatably connected between the upper end face of the power module (6) and the top of the stirring box (9), a stirring extension rod (7) is fixedly connected on the stirring rod (8), and the stirring box (9) is connected with a raw material inlet (10) through a guide pipe.

5. The multi-station thermal spraying manipulator device as claimed in claim 2, wherein the moving mechanism comprises a transmission box (20) fixedly connected to the lower end face of the device box (1), a transmission rod (19) is rotationally connected in the transmission box (20), moving wheels are fixedly connected to two ends of the transmission rod (19), and the moving wheels are connected with a moving track (18) in a meshed mode.

6. The multi-station thermal spraying manipulator device as claimed in claim 2, wherein the steering wheel (11), the feeding pipe (5), the extension rod (13) and the rotating block (17) are internally communicated with a material spraying pipeline.