CN212516700U - Copper strand wires of intelligent hanger preassembling processing lines fixes a position alignment unit - Google Patents
Copper strand wires of intelligent hanger preassembling processing lines fixes a position alignment unit Download PDFInfo
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- CN212516700U CN212516700U CN202021317868.1U CN202021317868U CN212516700U CN 212516700 U CN212516700 U CN 212516700U CN 202021317868 U CN202021317868 U CN 202021317868U CN 212516700 U CN212516700 U CN 212516700U
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- copper stranded
- stranded wire
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- copper
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Abstract
The utility model discloses a copper stranded wire positioning and straightening unit of an intelligent dropper preassembling processing production line, which comprises a frame, and a guide assembly and a clamping assembly which are jointly installed on the frame, wherein the guide assembly comprises a plurality of groups of guide wheel pairs, each group of guide wheel pairs comprises a power device and two guide wheels which are symmetrically arranged up and down, and the power device is connected with one of the guide wheels; the clamping assembly comprises a plurality of groups of pneumatic clamping jaws, each group of pneumatic clamping jaws comprises an air cylinder and two clamping jaws arranged on the air cylinder, each clamping jaw is provided with a clamping wheel, and the two clamping wheels are used for being matched to clamp and loosen the copper stranded wire moved by the guide assembly. The utility model discloses a straight copper strand wires are smoothed out with fingers in direction subassembly and centre gripping subassembly cooperation, let the copper strand wires can keep level, rectilinear state to remove after direction subassembly and centre gripping subassembly are handled to can effectively improve labor efficiency and reduce workman intensity of labour.
Description
Technical Field
The utility model belongs to hanger preassembly processing lines field, more specifically relates to a copper strands location alignment unit of hanger preassembly processing lines.
Background
The overhead contact system is a high-voltage transmission line which is erected along a zigzag shape above a steel rail in an electrified railway and is used for a pantograph to draw current. The overhead contact system is a main framework of the railway electrification engineering and is a special power transmission line which is erected along a railway line and supplies power to an electric locomotive. It is composed of contact suspension, supporting device, positioning device, supporting column and foundation.
The overhead contact system is a special power transmission line which is erected over a railway line and supplies power to an electric locomotive. It is composed of contact suspension, supporting device, positioning device, supporting column and foundation. The contact suspension comprises a contact wire, a dropper, a carrier cable, a connecting part and an insulator. The contact suspension is mounted on a support column by means of a support device and serves to supply the electric locomotive with electric energy obtained from the traction substation. At present, the hanger is generally manufactured by hands, the efficiency is low, certain influence is caused on the construction progress, particularly after a copper strand is sheared and a copper strand with a required length is obtained, a worker needs to straighten the copper strand by hands and then penetrate through a crimping pipe, and therefore, more time is undoubtedly consumed.
SUMMERY OF THE UTILITY MODEL
To defect more than prior art or improve the demand, the utility model provides a copper strand wires location alignment unit of intelligent dropper pre-prepared processing lines, its cooperation through direction subassembly and centre gripping subassembly can be straightened out the copper strand wires and keep the linear state to make things convenient for the robot clamp to get the copper strand wires.
In order to achieve the above object, according to the utility model discloses an aspect provides a copper strands location alignment unit of intelligent dropper pre-prepared processing lines, a serial communication port, include the frame and install jointly direction subassembly and centre gripping subassembly in the frame, wherein:
the guide assembly comprises a plurality of groups of guide wheel pairs, each group of guide wheel pairs comprises a power device and two guide wheels which are symmetrically arranged up and down, and the power device is connected with one of the guide wheels and is used for driving the guide wheels to rotate;
the clamping assembly comprises a plurality of groups of pneumatic clamping jaws, each group of pneumatic clamping jaws comprises an air cylinder and two clamping jaws arranged on the air cylinder, each clamping jaw is provided with a clamping wheel, and the two clamping wheels are used for clamping and loosening the copper stranded wire moved from the guide assembly in a matching manner;
the center line of each guide wheel is horizontally arranged, and the center line of each clamping wheel is vertically arranged;
the plane of the central lines of the two guide wheels of any one group of guide wheel pairs is vertical to the plane of the central lines of the two clamping wheels on any one group of pneumatic clamping jaws.
Preferably, each guide wheel is provided with a curved groove on the circumference.
Preferably, each clamping wheel is provided with a curved groove on the circumference.
Preferably, the pneumatic clamping jaws are parallel opening and closing type pneumatic clamping jaws.
Preferably, rubber for contacting the copper strands is provided along a circumferential direction of each of the guide wheels.
Preferably, the power device comprises a motor and a speed reducer, the motor is connected with the speed reducer, and the speed reducer is connected with the guide wheel.
Preferably, the frame comprises a plurality of L-shaped plates, each L-shaped plate comprises a horizontal plate and a vertical plate, and each cylinder is mounted on the vertical plate of one L-shaped plate.
Preferably, the copper stranded wire is wound on a pay-off reel;
the rack is also provided with a copper stranded wire length measuring module and electric scissors, and the copper stranded wire length measuring module is connected with the controller;
the electric scissors are arranged on the frame to cut the copper stranded wires so as to obtain the copper stranded wires with required lengths.
Preferably, the copper stranded wire length measuring module is a laser sensor, and when the laser sensor detects that the end of the copper stranded wire passes through, the controller controls the electric scissors to cut off the copper stranded wire.
Preferably, the power device comprises a motor and a speed reducer, the motor is connected with the speed reducer, the speed reducer is connected with a guide wheel, the copper stranded wire length measuring module is an encoder arranged on the motor so as to obtain the moving speed of the copper stranded wire, and the controller controls the electric scissors to cut off the copper stranded wire after the required time is reached.
Generally, through the utility model discloses above technical scheme who conceives compares with prior art, can gain following beneficial effect:
1) the utility model discloses a power device drive leading wheel wherein of leading wheel pair, make this leading wheel do the action wheel, can drive the copper strands with another leading wheel cooperation of leading wheel pair and move along, and two centre gripping wheels on every group pneumatic clamping jaw can cooperate and carry the copper strands, the leading wheel pair can be followed the upper and lower direction and fix a position and alignment to the copper strands, two centre gripping wheels on the clamping jaw can be followed the both sides of copper strands and come to fix a position and align the copper strands, consequently, guide assembly and centre gripping subassembly can follow four directions and carry out the alignment to the copper strands, guarantee the accurate location and the normal alignment of copper strands, six robots of being convenient for are pressed from both sides and are got the copper strands and pass the crimping ring.
2) The utility model discloses a straight copper strand wires are smoothed out with fingers in direction subassembly and centre gripping subassembly cooperation, let the copper strand wires can keep level, rectilinear state to remove after direction subassembly and centre gripping subassembly are handled to can effectively improve labor efficiency and reduce workman intensity of labour.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Furthermore, the technical features mentioned in the embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
As shown in fig. 1, a copper stranded wire positioning and straightening unit of an intelligent dropper preassembling and processing production line includes a frame 101, and a guide assembly 102 and a clamping assembly 103 which are mounted on the frame 101 together, wherein:
the guide assembly 102 comprises a plurality of guide wheel pairs 104, each guide wheel pair 104 comprises a power device and two guide wheels 105 which are symmetrically arranged up and down, the power device is connected with one of the guide wheels 105 and is used for driving the guide wheel 105 to rotate, so that the copper stranded wire 106 between the two guide wheels 105 is driven to move; the guiding assembly 102 serves as an entrance end of the copper stranded wire 106, can guide the copper stranded wire 106 in advance, and can enable the copper stranded wire 106 to move in a horizontal state without up-and-down bending;
the clamping assembly 103 comprises a plurality of groups of pneumatic clamping jaws 107, each group of pneumatic clamping jaws 107 comprises an air cylinder 108 and two clamping jaws 109 arranged on the air cylinder 108, each clamping jaw 109 is provided with a clamping wheel 110, and the two clamping wheels 110 are used for cooperatively clamping and loosening the copper stranded wire 106 moved from the guide assembly 102;
the central line of each guide wheel 105 is horizontally arranged, and the central line of each clamping wheel 110 is vertically arranged;
the plane of the central lines of the two guide wheels 105 of any one group of guide wheel pairs 104 is vertical to the plane of the central lines of the two clamping wheels 110 on any one group of pneumatic clamping jaws 107, so that the copper stranded wires 106 can not be bent up and down and left and right, can move horizontally and linearly under the driving of the guide wheels 105, and can form a straight line after passing through the guide wheels 105 and the clamping wheels 110 so as to be clamped by a six-axis robot;
the guide wheel pair 104 of the guide assembly 102 can position and straighten the copper stranded wire 106 from the up-down direction, and the two clamping wheels 110 on the clamping jaw 109 can position and straighten the copper stranded wire 106 from two sides of the copper stranded wire 106, so that the guide assembly 102 and the clamping assembly 103 can straighten the copper stranded wire 106 from four directions, the accurate positioning and straightening of the copper stranded wire 106 are ensured, and the six-axis robot at the subsequent station can clamp the copper stranded wire 106 to pass through the crimping ring conveniently. After the six-axis robot grips the copper stranded wire 106, two gripping wheels 110 on the pneumatic gripping jaw 107 release the copper stranded wire 106. As a preferable feeding mode, a batch of copper stranded wires 106 with a set length can be prepared in advance, and the copper stranded wires 106 can be fed to the guide assembly 102 in a manual feeding mode or a six-axis robot feeding mode, wherein the copper stranded wires need to be cut in advance.
Further, the copper stranded wire 106 is wound on a pay-off reel, and pay-off is carried out through the pay-off reel;
the rack 101 is also provided with a copper stranded wire length measuring module and electric scissors, and the copper stranded wire length measuring module is connected with the controller so as to obtain the required copper stranded wire length information;
the electric scissors are mounted on the frame 101 to cut the copper strands to obtain the copper strands 106 of a desired length.
Preferably, the copper stranded wire length measuring module is a laser sensor, and when the laser sensor detects that the end of the copper stranded wire passes through, the controller controls the electric scissors to cut the copper stranded wire.
As another priority, the copper stranded wire length measuring module is an encoder arranged on the motor to obtain the moving speed of the copper stranded wire, and the controller controls the electric scissors to cut the copper stranded wire after the required time is reached.
There are many modules for obtaining length information of a moving object, and the copper strand length measuring module may also adopt other modules in the prior art, which are not described herein again.
Furthermore, a curved groove is formed in the circumference of each guide wheel 105, so that the copper strands 106 can be positioned better, the copper strands 106 can be straightened more easily, and the copper strands 106 can move more smoothly through the curved grooves.
Furthermore, a curved groove is formed in the circumference of each clamping wheel 110, so that the copper strands 106 can be positioned better, the copper strands 106 can be straightened more easily, and the copper strands 106 can move more smoothly through the curved grooves.
Further, the pneumatic clamping jaw 107 is a parallel opening and closing type pneumatic clamping jaw 107, and the two clamping jaws 109 move on the same straight line and move in opposite directions or in opposite directions, so that the clamping wheel 110 also moves in opposite directions or in opposite directions, and the movement of the clamping wheel 110 is linear movement, so that the copper stranded wire 106 can be effectively prevented from being tilted or pressed down by the clamping wheel 110 when the clamping wheel 110 moves, and the copper stranded wire 106 can be kept in linear movement.
Further, rubber for contacting with the copper stranded wires 106 is arranged along the circumferential direction of each guide wheel 105, and the rubber is beneficial to increasing the friction force between the guide wheels 105 and the copper stranded wires 106, so that the transmission of the copper stranded wires 106 is facilitated, and the copper stranded wires 106 can be protected to prevent the copper stranded wires 106 from being dispersed.
Further, power device includes motor and speed reducer, the motor with the speed reducer is connected, leading wheel 105 is connected to the speed reducer, can adjust the conveying speed of copper strands 106 through motor and speed reducer, guarantees the normal transmission of copper strands 106, lets this location alignment unit can cooperate with six robots better, and each process can both normally link up.
Further, the rack 101 comprises a plurality of L-shaped plates, each L-shaped plate comprises a horizontal plate and a vertical plate, each air cylinder 108 is installed on one of the vertical plates of the L-shaped plates, the L-shaped plates are stable in structure and good in stress, and the pneumatic clamping jaws 107 can be well received.
The utility model discloses a straight copper strand wires 106 is smoothed out with fingers in cooperation of direction subassembly 102 and centre gripping subassembly 103, lets copper strand wires 106 can keep level, rectilinear state to remove after handling through direction subassembly 102 and centre gripping subassembly 103 to can effectively improve labor efficiency and reduce workman intensity of labour.
It will be understood by those skilled in the art that the foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a copper strands location aligning unit of intelligent dropper pre-prepared processing lines which characterized in that, includes the frame and installs jointly guide assembly and centre gripping subassembly in the frame, wherein:
the guide assembly comprises a plurality of groups of guide wheel pairs, each group of guide wheel pairs comprises a power device and two guide wheels which are symmetrically arranged up and down, and the power device is connected with one of the guide wheels and is used for driving the guide wheels to rotate;
the clamping assembly comprises a plurality of groups of pneumatic clamping jaws, each group of pneumatic clamping jaws comprises an air cylinder and two clamping jaws arranged on the air cylinder, each clamping jaw is provided with a clamping wheel, and the two clamping wheels are used for clamping and loosening the copper stranded wire moved from the guide assembly in a matching manner;
the center line of each guide wheel is horizontally arranged, and the center line of each clamping wheel is vertically arranged;
the plane of the central lines of the two guide wheels of any one group of guide wheel pairs is vertical to the plane of the central lines of the two clamping wheels on any one group of pneumatic clamping jaws.
2. The copper stranded wire positioning and straightening unit for the intelligent dropper preassembly processing production line as claimed in claim 1, wherein a curved groove is formed on a circumference of each guide wheel.
3. The copper stranded wire positioning and straightening unit for the intelligent dropper preassembly processing production line as claimed in claim 1, wherein a curved groove is formed on a circumference of each clamping wheel.
4. The copper stranded wire positioning and straightening unit for the intelligent dropper preassembly processing production line according to claim 1, wherein the pneumatic clamping jaws are parallel opening and closing pneumatic clamping jaws.
5. The copper stranded wire positioning and straightening unit for the intelligent dropper preassembly processing production line according to claim 1, wherein rubber for contacting the copper stranded wires is arranged along the circumferential direction of each guide wheel.
6. The copper stranded wire positioning and straightening unit for the intelligent dropper preassembly processing production line according to claim 1, wherein the power device comprises a motor and a speed reducer, the motor is connected with the speed reducer, and the speed reducer is connected with a guide wheel.
7. The copper stranded wire positioning and straightening unit for the intelligent dropper preassembly processing production line as claimed in claim 1, wherein the rack comprises a plurality of L-shaped plates, each L-shaped plate comprises a horizontal plate and a vertical plate, and each cylinder is mounted on the vertical plate of one L-shaped plate.
8. The copper stranded wire positioning and straightening unit of the intelligent dropper preassembly processing production line according to claim 1, wherein the copper stranded wire is wound on a pay-off reel;
the rack is also provided with a copper stranded wire length measuring module and electric scissors, and the copper stranded wire length measuring module is connected with the controller;
the electric scissors are arranged on the frame to cut the copper stranded wires so as to obtain the copper stranded wires with required lengths.
9. The copper stranded wire positioning and straightening unit of the intelligent dropper preassembly processing production line according to claim 8, wherein the copper stranded wire length measuring module is a laser sensor, and when the laser sensor detects that the end of the copper stranded wire passes through, the controller controls the electric scissors to cut the copper stranded wire.
10. The copper stranded wire positioning and straightening unit of the intelligent dropper preassembly processing production line according to claim 8, wherein the power device comprises a motor and a speed reducer, the motor is connected with the speed reducer, the speed reducer is connected with a guide wheel, the copper stranded wire length measuring module is an encoder arranged on the motor so as to obtain the moving speed of the copper stranded wire, and the controller controls the electric scissors to cut the copper stranded wire after the required time is reached.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021317868.1U CN212516700U (en) | 2020-07-07 | 2020-07-07 | Copper strand wires of intelligent hanger preassembling processing lines fixes a position alignment unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021317868.1U CN212516700U (en) | 2020-07-07 | 2020-07-07 | Copper strand wires of intelligent hanger preassembling processing lines fixes a position alignment unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212516700U true CN212516700U (en) | 2021-02-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021317868.1U Active CN212516700U (en) | 2020-07-07 | 2020-07-07 | Copper strand wires of intelligent hanger preassembling processing lines fixes a position alignment unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212516700U (en) |
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- 2020-07-07 CN CN202021317868.1U patent/CN212516700U/en active Active
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