CN212516635U - Anti-bending power line - Google Patents

Anti-bending power line Download PDF

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CN212516635U
CN212516635U CN202020766445.1U CN202020766445U CN212516635U CN 212516635 U CN212516635 U CN 212516635U CN 202020766445 U CN202020766445 U CN 202020766445U CN 212516635 U CN212516635 U CN 212516635U
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winding
wire
winding unit
bending
core material
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刘灿
张海斌
金涛
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Shenzhen Jtk Wire & Cable Co ltd
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Shenzhen Jtk Wire & Cable Co ltd
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Abstract

The utility model discloses an anti power cord of buckling, establish the protective layer outside the heart yearn including heart yearn and cover, the heart yearn includes seventh core and twines in live wire and the zero line of seventh core surface, still includes eighth core and twines in the ground wire of eighth core surface, live wire and zero line twine form a plurality of continuous eighth winding units on seventh core surface, the interval between the adjacent eighth winding unit is 2~4 times of single eighth winding unit width; the ground wire is wound on the surface of the eighth core material to form a plurality of continuous ninth winding units, the distance between every two adjacent ninth winding units is 2-4 times of the width of a single ninth winding unit, so that enough bending spaces are formed between every two adjacent eighth winding units and between every two adjacent ninth winding units, when the bending-resistant power line is bent, the actual width of the minimum winding unit is increased based on the bending spaces, and the bending-resistant power line has high bending-resistant performance.

Description

Anti-bending power line
This application claims a divisional application of the chinese patent application filed on 3.9.2019 under the name of "a bending-resistant power cord" with the application number of 201921453825.3 from the chinese patent office, the entire contents of which are incorporated herein by reference.
Technical Field
The utility model relates to a wire rod field, in particular to power cord of anti buckling.
Background
The power line is a wire that transmits current. The usual way of current transfer is point-to-point transfer. The power line can be divided into an AC power line and a DC power line according to the purpose, generally, the AC power line is a wire rod passing through AC with higher voltage, and the wire rod needs to be unified standard due to higher voltage so as to obtain a safety certification party and can be formally produced. The DC line passes a direct current with a low voltage, so that the safety requirement is not strict as the AC line, but the countries still require uniform safety certification for safety.
For example, when a notebook computer power cord (which is an AC power cord) is used to connect a host computer and a utility power supply, the power cord needs to be frequently inserted, pulled out, wound and stored.
In order to solve the above problems, the patent of application No. 201220609213.0 provides a novel super-strong bending-resistant and bending-resistant conductive wire, which specifically winds a copper wire on the outer side of a breakage-resistant wire conductor, and the winding manner is a thread rotation type winding manner. Through the structure, the bending resistance of the conductive wire can be improved, and the conductive wire can be repeatedly folded and bent for more than million times. Although the prior art achieves the effect of improving the bending resistance to a certain extent, in an actual product, the use environment is complex and changeable, and the bending mode and the bending times are different, so that the bending resistance of the actual product in the real environment has a larger difference from the bending resistance in the test environment.
Therefore, how to apply the structure of the conductive wire to the power line to improve the bending resistance and ensure the normal use of the power line is a technical problem that needs to be solved by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an anti power cord of buckling can solve among the prior art power cord and buckle the problem that the damage is fragile many times.
In a first aspect, an embodiment of the present invention provides an anti-bending power line, including a core wire and a protective layer sleeved outside the core wire; the core wire is characterized by comprising a core material, a live wire, a zero wire and a ground wire, wherein the live wire, the zero wire and the ground wire are wound on the surface of the core material;
the live wire, the zero wire and the ground wire wound on the surface of the core material form a plurality of repeated and continuous first winding units; the live wire, the zero wire and the ground wire which are included in the first winding units are wound side by side according to the same angle, and the distance between every two adjacent first winding units is 2-4 times of the width of the single first winding unit.
Furthermore, the winding angle of the first winding unit and the core material form an included angle of 30-60 degrees.
Further, the fire wire comprises a first core material and a first copper conductor; the first copper conducting wire is wound on the surface of the first core material to form a plurality of continuous second winding units, and the distance between every two adjacent second winding units is 2-4 times of the width of a single second winding unit; the zero line comprises a second core material and a second copper wire; the second copper wire is wound on the surface of the second core material to form a plurality of continuous third winding units, and the distance between every two adjacent third winding units is 2-4 times of the width of a single third winding unit; the ground wire comprises a third core material and a third copper wire; and the third copper wire is wound on the surface of the third core material to form a plurality of continuous fourth winding units, and the distance between every two adjacent fourth winding units is 2-4 times of the width of a single fourth winding unit.
Further, the winding angle of the second winding unit and the first core material form an included angle of 30-60 degrees; the winding angle of the third winding unit and the second core material form an included angle of 30-60 degrees; and the winding angle of the fourth winding unit and the third core material form an included angle of 30-60 degrees.
Furthermore, the outer surfaces of the live wire, the zero wire and the ground wire are coated with insulating layers.
In a second aspect, an embodiment of the present invention provides an anti-bending power line, including a core wire and a protective layer sleeved outside the core wire; the core wire is characterized by comprising a fourth core material, a live wire wound on the surface of the fourth core material, a fifth core material, a zero wire wound on the surface of the fifth core material, a sixth core material and a ground wire wound on the surface of the sixth core material; the live wire is wound on the surface of the fourth core material to form a plurality of continuous fifth winding units, and the distance between every two adjacent fifth winding units is 2-4 times of the width of a single fifth winding unit; the zero line is wound on the surface of the fifth core material to form a plurality of continuous sixth winding units, and the distance between every two adjacent sixth winding units is 2-4 times of the width of a single sixth winding unit; and the ground wire is wound on the surface of the sixth core material to form a plurality of continuous seventh winding units, and the distance between every two adjacent seventh winding units is 2-4 times of the width of the single seventh winding unit.
Further, the winding angle of the fifth winding unit and the fourth core material form an included angle of 30-60 degrees; the winding angle of the sixth winding unit and the fifth core material form an included angle of 30-60 degrees; and the winding angle of the seventh winding unit and the sixth core material form an included angle of 30-60 degrees.
In a third aspect, an embodiment of the present invention provides an anti-bending power line, including a core wire and a protective layer sleeved outside the core wire; the core wire is characterized by comprising a seventh core material, a live wire and a zero wire wound on the surface of the seventh core material, an eighth core material and a ground wire wound on the surface of the eighth core material; the live wire and the zero wire are wound on the surface of the seventh core material to form a plurality of continuous eighth winding units, and the distance between every two adjacent eighth winding units is 2-4 times of the width of a single eighth winding unit; and the ground wire is wound on the surface of the eighth core material to form a plurality of continuous ninth winding units, and the distance between every two adjacent ninth winding units is 2-4 times of the width of a single ninth winding unit.
Further, the winding angle of the eighth winding unit and the seventh core material form an included angle of 30-60 degrees; and the winding angle of the ninth winding unit and the eighth core material form an included angle of 30-60 degrees.
Further, the pitch between the adjacent live wire and the zero wire in the eighth winding unit is 0.1-2 times of the diameter of the live wire or the zero wire.
The embodiment of the utility model provides a power cord of buckling resistance, it uses winding structural style side by side, and is adjacent through control interval isoparametric between the first winding unit for will have sufficient space of buckling between each adjacent first winding unit, it is right when the power cord of buckling resistance buckles, will be based on the space of buckling increases the actual width of first winding unit. Namely, when the bending operation is performed on the anti-bending power supply line, the anti-bending power supply line has enough bending margin to offset the requirement of the bending operation on the width increase of the first winding unit, so that the anti-bending performance of the power supply line is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.
Fig. 1 is a schematic structural diagram of an anti-bending power line provided in embodiment 1 of the present invention;
fig. 2 is a schematic structural diagram of a core wire in a bending-resistant power cord according to embodiment 1 of the present invention;
fig. 3 is a schematic structural diagram of a fire wire provided in embodiment 1 of the present invention;
fig. 4 is a schematic structural diagram of a zero line provided in embodiment 1 of the present invention;
fig. 5 is a schematic structural diagram of the ground wire provided in embodiment 1 of the present invention;
fig. 6 is a schematic structural diagram of a winding body provided in embodiment 1 of the present invention;
fig. 7a is a schematic structural diagram of an anti-bending power line provided in embodiment 2 of the present invention;
fig. 7b is a schematic structural diagram of a fire wire provided in embodiment 2 of the present invention;
fig. 7c is a schematic structural diagram of a neutral wire provided in embodiment 2 of the present invention;
fig. 7d is a schematic structural diagram of the ground wire provided in embodiment 2 of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It is to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in the specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.
Please refer to fig. 1 and fig. 2, wherein fig. 1 is a schematic structural diagram of an anti-bending power line provided in embodiment 1 of the present invention, and fig. 2 is a schematic structural diagram of a core wire in the anti-bending power line provided in embodiment 1 of the present invention. As shown in fig. 1, the bending-resistant power line is composed of a core wire 10 and a protective layer 20 covering the core wire 10; the core wire 10 includes a core material 100 (not shown in fig. 1), and a live wire 11, a neutral wire 12, and a ground wire 13 wound around a surface of the core material.
The live wire 11, the zero wire 12 and the ground wire 13 wound on the surface of the core material 100 form a plurality of repeated and continuous first winding units 101; the live wire 11, the zero wire 12 and the ground wire 13 included in the first winding unit 101 are wound side by side at the same angle, and the distance between adjacent first winding units 101 is 2-4 times the width of a single first winding unit 101.
The core material 100 may be a filament made of aramid fiber (also known as a "yellow denier filament"), the core material 11, the neutral wire 12, and the ground wire 13 included in the first winding unit 101 are wound side by side at the same angle, and a distance (denoted by f in fig. 2) between adjacent first winding units 101 is 2 to 4 times a width (denoted by e in fig. 2) of a single first winding unit 101.
Compared with the prior art, the utility model discloses a core improves the part and lies in: the distance between the adjacent first winding units 101 is 2-4 times of the width of the single first winding unit 101. So that each adjacent first winding unit 101 will have a sufficient bending space therebetween.
When the bending-resistant power line is bent, since there is a large bending space between the adjacent first winding units 101, the actual width of the first winding units 101 will be increased based on the bending space. In other words, when the bending operation is performed on the bending-resistant power line, the bending-resistant wire has enough bending margin to offset the requirement of the bending operation for increasing the width of the first winding unit 101.
In the anti-bending power line, the first winding units 101 are repeated and continuous, and the distance between every two adjacent first winding units 101 is 2-4 times of the width of each first winding unit 101, so that the whole anti-bending power line has better anti-bending performance.
In addition, by adopting the side-by-side winding manner, the actual size of the core 100 of the anti-bending power cord is very small, so that the actual size of the first winding units 101 is also very small, and although the distance between the adjacent first winding units 101 is 2-4 times of the width of the single first winding unit 101, the distance between the adjacent first winding units 101 is also very small, and the anti-bending power cord is very long as a whole relative to the first winding units 101, so that the finally obtained anti-bending power cord has one bending space in all places.
This is of great significance for a kink-resistant power cord, which means that the kink-resistant power cord as a whole is virtually kink-resistant everywhere, and no matter which part of the kink-resistant power cord is kinked, there is a corresponding kink space for cushioning.
Specifically, the interval between the adjacent first winding units 101 should not be too small, nor too large. If the spacing between adjacent first winding units 101 is too small, the bending space provided by them is small, and the requirement of bending resistance may not be met. If the distance between the adjacent first winding units 101 is too large, the wires (such as the live wire 11, the zero wire 12, or the ground wire 13) connected between the adjacent first winding units 101 may be arranged in the transverse direction and the distance between the wires arranged in the transverse direction is too long, when the bending operation is performed, the wires connected between the adjacent first winding units 101 may have a great risk of wire breakage, and if the wires are broken, the whole anti-bending power line may be unable to conduct electricity, and lose the conducting function.
The utility model discloses through the experiment of the applicant numerous times prove, when interval between adjacent first winding unit 101 is 2~4 times of first winding unit 101 width, can guarantee to provide great space of buckling, reach the anti performance requirement of buckling, to the electric wire between adjacent first winding unit 101, it is unlikely to toward the too much angle of horizontal slope simultaneously, and length is unlikely to the overlength, can avoid this part electric wire to take place the problem of broken string when buckling many times. For example, in a specific implementation, the distance between adjacent first winding units 101 may be set to be 2.5 times the width of the first winding unit 101.
Through the embodiment of the utility model provides a power cord of buckling resistance owing to set up a reasonable interval between adjacent first winding unit 101 for power cord of buckling resistance is whole everywhere to have the anti performance of buckling, even a certain position of power cord of buckling is resisted and is buckled many times, can not take place the broken string problem yet, thereby has improved the whole anti performance of buckling of the power cord of buckling resistance.
Further, as shown in fig. 2, the winding angle of the first winding unit 101 forms an included angle of 30 to 60 degrees with the core material 100. The winding angle of the first winding unit 101 is an included angle of 30 to 60 degrees with respect to the core material 100, and it can be understood that when the core material 100 is horizontally placed and the first winding unit 101 is wound around the core material 100, an included angle (acute angle) between each of the live wire 11, the zero wire 12, and the ground wire 13 and the horizontal line is an included angle with respect to the core material 100.
In the present application, the winding angle of the first winding unit 101 should not be too large, and should not be too small. If the winding angle of the first winding unit 101 is too large, the wire connecting the adjacent first winding units 101 may be inclined to the horizontal direction, which may affect the bending resistance of the section of the bending-resistant power line. If the winding angle of first winding unit 101 is undersize, then the electric wire of first winding unit 101 self can incline to the horizontal direction, influences the anti bending property of first winding unit 101 self electric wire, so when setting up winding angle, should concern both the anti bending property of first winding unit 101 self electric wire, concern the anti bending property of electric wire between first winding unit 101 again, the embodiment of the utility model provides an in, through the numerous experiments of the applicant prove, set up winding angle into first winding unit 101 becomes 30~60 degrees contained angles with core material 100, can guarantee that the power cord of anti bending keeps better anti bending property on the whole, and can not lead to some anti bending property to reduce.
Further, in order to further improve the bending resistance of the bending-resistant power line, the live wire 11, the neutral wire 12, and the ground wire 13 may be configured similarly to the core wire 10. Please refer to fig. 3-5, wherein fig. 3 is a schematic structural diagram of a live wire provided in embodiment 1 of the present invention, fig. 4 is a schematic structural diagram of a zero wire provided in embodiment 1 of the present invention, and fig. 5 is a schematic structural diagram of a ground wire provided in embodiment 1 of the present invention. As shown in fig. 3-5, namely, the live wire 11 includes a first core 11a and a first copper conductor 11 b; the first copper wire 11b is wound on the surface of the first core material 11a to form a plurality of continuous second winding units 11c, and the distance between every two adjacent second winding units 11c is 2-4 times the width of a single second winding unit 11 c; the zero 12 line includes a second core material 12a and a second copper wire 12 b; the second copper wire 12b is wound on the surface of the second core material 12c to form a plurality of continuous third winding units 12c, and the distance between every two adjacent third winding units 12c is 2-4 times the width of a single third winding unit 12 c; the ground wire 13 includes a third core material 13a and a third copper wire 13 b; the third copper wire 13b is wound on the surface of the third core 13a to form a plurality of continuous fourth winding units 13c, and the distance between adjacent fourth winding units 13c is 2-4 times the width of a single fourth winding unit 13 c.
Since only one copper wire is wound side by side at the same angle in this embodiment 1. Therefore, a circle of copper wires b is wound on the surface of the linear core a to form a regular winding body, and the smallest repeatable unit wound on the surface of the linear core a in the winding body is the smallest winding unit, as shown in fig. 6, and the second winding unit 11c, the third winding unit 12c, and the fourth winding unit 13c may be actually referred to as the smallest winding unit in fig. 6. In the winding body (the structures of the second winding unit, the third winding unit and the fourth winding unit can all refer to fig. 6), the spacing (denoted by f1 in fig. 6) between adjacent minimum winding units in the minimum winding units formed by the copper wires b is 2-4 times the width (denoted by e1 in fig. 1) of a single minimum winding unit.
The first core 11a, the second core 12a, and the third core 13a may be made of a filament made of aramid fiber (also called a filament with a yellow denier). After the live wire 11, the zero wire 12 and the ground wire 13 adopt the winding structure similar to the core wire 10, namely, the distance between the adjacent second winding units 11c is 2 to 4 times of the width of the single second winding unit 11c, the distance between the adjacent third winding units 12c is 2 to 4 times of the width of the single third winding unit 12c, and the distance between the adjacent fourth winding units 13c is 2 to 4 times of the width of the single fourth winding unit 13c, so that a larger bending space can be ensured to be provided, and the requirement of bending resistance can be met, while for the power supply line between the adjacent second winding units 11c, the power supply line between the adjacent third winding units 12c, and the power supply line between the adjacent fourth winding units 13c, the power cord is not inclined to a transverse direction by too much angle, and the length is not too long, so that the problem of wire breakage of the power cord when the power cord is bent for many times can be avoided. For example, in a specific implementation, the distance between the adjacent second winding units 11c may be set to be 2 times the width of the second winding unit 11c, the distance between the adjacent third winding units 12c may be set to be 2 times the width of the third winding unit 12c, and the distance between the adjacent fourth winding units 13c may be set to be 2 times the width of the fourth winding unit 13 c.
Further, as shown in fig. 3 to 5, the winding angle of the second winding unit 11c is 30 to 60 degrees from the first core material 11 a; the winding angle of the third winding unit 12c and the second core material 12a form an included angle of 30-60 degrees; the winding angle of the fourth winding unit 13c is 30-60 degrees with the third core material 13 a.
The winding angle of the first winding unit 103 is an angle of 30 to 60 degrees with respect to the first core 101, which can be understood as an angle (acute angle) between each signal transmission line 102 and the horizontal line when the first winding unit 103 is wound around the first core 101, which is an angle with respect to the first core 101, when the first core 101 is placed horizontally.
In the present application, the winding angles of the second winding unit 11c, the third winding unit 12c and the fourth winding unit 13c should not be too large or too small. If the winding angles of the second winding unit 11c, the third winding unit 12c and the fourth winding unit 13c are too large, the copper wires connecting the adjacent second winding unit 11c, the third winding unit 12c or the fourth winding unit 13c may be inclined to the horizontal direction, which affects the bending resistance of the section of bending-resistant power line. If the winding angles of the second winding unit 11c, the third winding unit 12c and the fourth winding unit 13c are too small, the copper wires of the second winding unit 11c, the third winding unit 12c and the fourth winding unit 13c will incline to the horizontal direction, which affects the bending resistance of the copper wires of the second winding unit 11c, the third winding unit 12c and the fourth winding unit 13c, therefore, when setting the winding angle, attention should be paid to the bending resistance of the copper wire of the second winding unit 11c, the third winding unit 12c and the fourth winding unit 13c, and the bending resistance of the copper wire between the second winding unit 11c, the third winding unit 12c or the fourth winding unit 13c, in the embodiment of the present invention, proved by numerous experiments of the applicant, the winding angle of the second winding unit 11c and the first core material 11a form an included angle of 30-60 degrees; the winding angle of the third winding unit 12c and the second core material 12a form an included angle of 30-60 degrees; the winding angle of the fourth winding unit 13c is 30-60 degrees of included angle with the third core material 13a, so that the live wire 11, the zero wire 12 and the ground wire 13 can be kept with good bending resistance, and the bending resistance of a certain part cannot be reduced.
In some embodiments, the outer surfaces of the live, neutral and ground wires 11, 12, 13 are coated with an insulating layer.
The particular selection of live wire 11, neutral wire 12 and ground wire 13 to be used may be determined as required by the actual situation. For example, larger wire diameters have better electrical conductivity and the insulating effect is increased by suitable insulating layers.
In the present application, in addition to providing the bending-resistant power line as described in embodiment 1 of fig. 1 to fig. 6, a bending-resistant power line as described in embodiment 2 of fig. 7a to fig. 7d is provided, where fig. 7a is a schematic structural diagram of a bending-resistant power line provided in embodiment 2 of the present invention; fig. 7b is a schematic structural diagram of a fire wire provided in embodiment 2 of the present invention; fig. 7c is a schematic structural diagram of a neutral wire provided in embodiment 2 of the present invention; fig. 7d is a schematic structural diagram of the ground wire provided in embodiment 2 of the present invention.
As shown in fig. 7a-7c, the bending-resistant power line in embodiment 2 includes a core wire 30 and a protective layer 40 disposed outside the core wire 30; the core wire 30 comprises a fourth core material 31, a live wire 32 wound on the surface of the fourth core material 31, a fifth core material 33, a neutral wire 34 wound on the surface of the fifth core material 33, a sixth core material 35 and a ground wire 36 wound on the surface of the sixth core material 35; the live wire 32 is wound on the surface of the fourth core material 31 to form a plurality of continuous fifth winding units 32a, and the distance between adjacent fifth winding units 32a is 2-4 times the width of a single fifth winding unit 32 a; the zero line 34 is wound on the surface of the fifth core material 33 to form a plurality of continuous sixth winding units 34a, and the distance between every two adjacent sixth winding units 34a is 2-4 times the width of a single sixth winding unit 34 a; the ground wire 36 is wound on the surface of the sixth core material 35 to form a plurality of continuous seventh winding units 36a, and the distance between adjacent seventh winding units 36a is 2-4 times the width of a single seventh winding unit 36 a.
The bending-resistant power cord of embodiment 2 is different from the bending-resistant power cord of embodiment 1 in that the live wire 32, the neutral wire 34, and the ground wire 36 are wound around the respective core materials, instead of the live wire 32, the neutral wire 34, and the ground wire 36 being wound around the same core material as in the bending-resistant power cord of embodiment 1.
By means of the embodiment 2, because a reasonable distance is set between the adjacent fifth windings 32a, between the adjacent sixth windings 34a, and between the adjacent seventh windings 36a, the entire anti-bending power line has anti-bending performance everywhere, even if a certain position of the anti-bending power line is bent for multiple times, the disconnection problem does not occur, and the entire anti-bending performance of the anti-bending power line is improved.
Further, as shown in fig. 7b to 7d, the winding angle of the fifth winding unit 32a is 30 to 60 degrees with respect to the fourth core material 31; the winding angle of the sixth winding unit 34a is 30-60 degrees with respect to the fifth core material 33; the winding angle of the seventh winding unit 36a is 30-60 degrees with respect to the sixth core material 35.
The winding angle of the fifth winding unit 32a is 30 to 60 degrees with respect to the fourth core 31, which can be understood as that when the fourth core 31 is horizontally placed and the fifth winding unit 32a is wound around the fourth core 31, an included angle (acute angle) between each firing line 32 and the horizontal line is an included angle with the fourth core 31.
In the present application, the winding angles of the fifth winding unit 32a, the sixth winding unit 34a and the seventh winding unit 36a should not be too large or too small. If the winding angles of the fifth winding unit 32a, the sixth winding unit 34a and the seventh winding unit 36a are too large, the wires connecting the adjacent fifth winding unit 32a, sixth winding unit 34a and seventh winding unit 36a may be inclined to the horizontal direction, which affects the bending resistance of the section of bending-resistant power line. If the winding angles of the fifth, sixth and seventh winding units 32a, 34a and 36a are too small, the copper wires of the fifth, sixth and seventh winding units 32a, 34a and 36a incline to the horizontal direction, which affects the bending resistance of the copper wires of the fifth, sixth and seventh winding units 32a, 34a and 36a, therefore, when the winding angle is set, attention should be paid to the bending resistance of the copper wires of the fifth winding unit 32a, the sixth winding unit 34a and the seventh winding unit 36a, and the bending resistance of the copper wires among the fifth winding unit 32a, the sixth winding unit 34a or the seventh winding unit 36a, in the embodiment of the present invention, as proved by numerous experiments of the applicant, the winding angle of the fifth winding unit 32a is 30-60 degrees with respect to the fourth core material 31; the winding angle of the sixth winding unit 34a is 30-60 degrees with respect to the fifth core material 33; the winding angle of the seventh winding unit 36a is an included angle of 30-60 degrees with the sixth core material 35, so that the live wire 11, the zero wire 12 and the ground wire 13 can be kept with good bending resistance, and the bending resistance of a certain part cannot be reduced.
In this application, in addition to providing a kink-resistant power supply line as described in embodiment 1 of fig. 1 to 6 and a kink-resistant power supply line as described in embodiment 2 of fig. 7a to 7d, a kink-resistant power supply line as described in embodiment 3 is also provided.
The bending-resistant power line in embodiment 3 comprises a core wire and a protective layer sleeved outside the core wire; the core wire comprises a seventh core material, a live wire and a zero wire wound on the surface of the seventh core material, an eighth core material and a ground wire wound on the surface of the eighth core material; the live wire and the zero wire are wound on the surface of the seventh core material to form a plurality of continuous eighth winding units, and the distance between every two adjacent eighth winding units is 2-4 times of the width of a single eighth winding unit; and the ground wire is wound on the surface of the eighth core material to form a plurality of continuous ninth winding units, and the distance between every two adjacent ninth winding units is 2-4 times of the width of a single ninth winding unit.
The winding angle of the eighth winding unit and the seventh core material form an included angle of 30-60 degrees; and the winding angle of the ninth winding unit and the eighth core material form an included angle of 30-60 degrees. And the pitch between the adjacent live wire and zero wire in the eighth winding unit is 0.1-2 times of the diameter of the live wire or the zero wire.
The bending-resistant power cord of example 3 is different from the bending-resistant power cord of example 1 in that the live wire and the neutral wire are wound around the seventh core material and the ground wire is wound around the eighth core material, instead of winding the live wire, the neutral wire, and the ground wire around the same core material as in the bending-resistant power cord of example 1.
Through the implementation mode of the anti-bending power line in embodiment 3, because a reasonable distance is arranged between the adjacent eighth winding units and between the adjacent ninth winding units, the anti-bending power line has anti-bending performance everywhere on the whole, even if a certain position of the anti-bending power line is bent for multiple times, the problem of wire breakage does not occur, and the whole anti-bending performance of the anti-bending power line is improved.
Moreover, the winding angle of the eighth winding unit and the seventh core material form an included angle of 30-60 degrees; the winding angle of the ninth winding unit is an included angle of 30-60 degrees with the eighth core material, so that the live wire, the zero wire and the ground wire can be kept in good bending resistance, and the bending resistance of a certain part cannot be reduced.
Moreover, the pitch between the adjacent live wire and the adjacent zero wire in the eighth winding unit is 0.1-2 times of the diameter of the live wire or the zero wire, so that the eighth winding unit has a bending space. When the anti-bending power line is bent, a certain gap is formed between adjacent lines in the eighth winding unit, so that a bending space is provided for the eighth winding unit, and the eighth winding unit has certain anti-bending performance.
Of course, the pitch is not arbitrarily set. Too small a pitch can lead to an inability to buffer timely and effectively, increasing the risk of wire breakage in the middle of the eighth winding unit. An excessively large pitch would result in an excessively small winding angle of the wire in the middle of the eighth winding unit, which would likewise lead to an increased risk of breakage.
In the embodiment of the present invention, through numerous experiments by the applicant, the inventive discovery is that the pitch between adjacent wires in the eighth winding unit is 0.1-2 times the diameter of the live wire or the zero wire, so that the eighth winding unit has better bending resistance. In a specific application scenario, however, the pitch between the adjacent live wire and the adjacent neutral wire in the eighth winding unit is 1 time of the diameter of the live wire or the neutral wire, and the bending resistance is optimal.
The embodiments are described in a progressive manner in the specification, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
It is further noted that, in the present specification, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Claims (3)

1. A bending-resistant power line comprises a core wire and a protective layer sleeved outside the core wire; the core wire is characterized by comprising a seventh core material, a live wire and a zero wire wound on the surface of the seventh core material, an eighth core material and a ground wire wound on the surface of the eighth core material; the live wire and the zero wire are wound on the surface of the seventh core material to form a plurality of continuous eighth winding units, and the distance between every two adjacent eighth winding units is 2-4 times of the width of a single eighth winding unit; and the ground wire is wound on the surface of the eighth core material to form a plurality of continuous ninth winding units, and the distance between every two adjacent ninth winding units is 2-4 times of the width of a single ninth winding unit.
2. The bending-resistant power cord as claimed in claim 1, wherein the winding angle of the eighth winding unit is 30-60 degrees with respect to the seventh core material; and the winding angle of the ninth winding unit and the eighth core material form an included angle of 30-60 degrees.
3. The kink-resistant power cord according to claim 1 characterized in that the pitch between adjacent live and neutral wires in the eighth winding unit is 0.1-2 times the live or neutral wire diameter.
CN202020766445.1U 2019-09-03 2019-09-03 Anti-bending power line Active CN212516635U (en)

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