CN212504595U

CN212504595U - Coating production line

Info

Publication number: CN212504595U
Application number: CN202020748496.1U
Authority: CN
Inventors: 王晓玲; 吴丰礼; 刘章秋; 吴畏
Original assignee: Jiangsu Tuosda Robot Co ltd
Current assignee: Jiangsu Tuosda Robot Co ltd
Priority date: 2020-05-08
Filing date: 2020-05-08
Publication date: 2021-02-09
Anticipated expiration: 2030-05-08

Abstract

The utility model discloses a coating production line for to the diaphragm coating film of needs coating film, the diaphragm is fixed in the tool. The coating production line comprises a closed production line, coating equipment and a manipulator; the closed assembly line comprises an upper line station, a lower film sheet station, a jig glue tearing station, a jig cleaning station, a jig glue pasting station and an upper film sheet station, wherein the lower film sheet station, the jig glue tearing station, the jig cleaning station, the jig glue pasting station and the upper film sheet station are sequentially arranged between the upper line station and the lower line station; the lower membrane station is arranged on one side of the upper line station; the coating equipment is arranged between the upper line station and the lower line station, and the coating equipment is arranged on one side of the upper line station far away from the lower film sheet station; the manipulator is arranged close to the film coating equipment and can be used for taking the film and the jig out of the film coating equipment to an online station; and/or the manipulator can be used for placing the membrane and the jig into the film coating equipment from the off-line station. The utility model discloses technical scheme can alleviate the intensity of labour to assembly line and lower assembly line on the tool to the cleanliness factor of assembly line and lower assembly line in-process on the tool has been improved.

Description

Coating production line

Technical Field

The utility model relates to a coating film technical field, in particular to coating film production line.

Background

In the process of coating films on some products, such as mobile phone back shells or other glass on mobile phones, which can realize the gradient effect, the products need to be fixed on a plate jig, and then the plates and the products fixed on the plates are put into the film coating equipment together, so that the film coating effect of the film coating equipment on the products is realized. However, the plate jig is usually heavier in weight, and when the plate is manually carried into or out of the coating equipment, the labor intensity is higher, and the cleanliness of the plate in manual feeding and discharging cannot reach the standard easily.

The above is only for the purpose of assisting understanding of the technical solutions of the present application, and does not represent an admission that the above is prior art.

SUMMERY OF THE UTILITY MODEL

The utility model mainly aims to provide a coating production line, aims at improving the problem that intensity of labour is big when unloading in the manual work.

In order to achieve the above object, the utility model provides a coating production line for to the diaphragm coating film of needs coating film, the diaphragm is fixed in the tool. The coating production line comprises a closed production line, coating equipment and a manipulator; the closed assembly line comprises an upper line station, a lower film sheet station, a jig glue tearing station, a jig cleaning station, a jig glue pasting station and an upper film sheet station which are sequentially arranged between the upper line station and the lower line station; the lower membrane station is arranged on one side of the upper line station; the film coating equipment is arranged between the upper line station and the lower line station, and is arranged on one side of the upper line station, which is far away from the lower film station; the manipulator is arranged close to the film coating equipment and can be used for taking the film and the jig out of the film coating equipment to the online station; and/or the manipulator can be used for placing the membrane and the jig into the coating equipment from the off-line station.

Optionally, the manipulator is arranged in an inner space enclosed by the closed assembly line.

Optionally, the manipulator is provided with two, and two the manipulator is close to respectively go up the line station with the station setting of unloading.

Optionally, the closed assembly line is rectangular, and the closed assembly line has a first long side and a second long side which are arranged oppositely; the upper thread station, the lower diaphragm station, the jig glue tearing station and the jig cleaning station are sequentially and adjacently arranged along the first long edge; the jig rubberizing station, go up the diaphragm station and the station edge of inserting the production line the second long limit sets up adjacent in proper order.

Optionally, a discharging tray is fixedly arranged on the closed type production line, and the discharging tray is arranged close to the lower membrane station.

Optionally, the coating production line further comprises a transplanting mechanism, and two ends of the transplanting mechanism are respectively connected with the jig cleaning station and the jig rubberizing station.

Optionally, the coating device and the transplanting mechanism are respectively arranged at two opposite ends of the closed assembly line.

Optionally, the coating production line further comprises a film tearing station, and the film tearing station is arranged between the upper film station and the lower line station.

Optionally, the film tearing station and the lower line station are arranged adjacently along a direction perpendicular to the first long edge.

Optionally, a first buffer position is further arranged between the on-line station and the coating equipment; and/or a second buffer position is further arranged between the offline station and the coating equipment.

The utility model discloses technical scheme is through setting up the closed assembly line, and the station of going on the production line of closed assembly line and be equipped with the coating film equipment between the station of going off the production line, and the manipulator is close to the coating film equipment setting, and then the accessible manipulator takes out the diaphragm on tool and the tool in the coating film equipment and puts into the station of going on the production line, perhaps the accessible manipulator will go off the production line tool on the station and put into the coating film equipment with the diaphragm on the tool to alleviateed hand labor power, still improved the cleanliness factor of coating film production line. In addition, a lower membrane station, a jig glue tearing station, a jig cleaning station, a jig gluing station and an upper membrane station are further arranged between the upper line station and the lower line station of the closed assembly line, and the lower membrane station is arranged on one side of the upper line station away from the coating equipment, so that after the jig taken out of the coating equipment and the coated membrane are sent to the upper line station, the coated membrane can be taken down at the lower membrane station, namely, a finished product is taken down; then, the cleaning effect on the jig is completed through a jig glue tearing station and a jig cleaning station; and finally, the effect of fixing the new diaphragm to be coated on the jig is realized through the jig rubberizing station and the diaphragm loading station.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

FIG. 1 is a schematic perspective view of a coating line according to an embodiment of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 at A;

fig. 3 is a partially enlarged view of B in fig. 1.

The reference numbers illustrate:

reference numerals	Name (R)	Reference numerals	Name (R)
				100	Closed assembly line	101	First long side
102	Second long side	110	On-line station
				120	Off-line station	130	Lower diaphragm station
140	Tool tears gluey station	150	Tool cleaning station
				160	Jig rubberizing station	170	Diaphragm feeding station
180	Film tearing station	200	Film coating equipment
				300	Mechanical arm	400	Transplanting mechanism
500	Discharging tray	510	Support frame
				520	Dish body	600	First cache bit
700	Second cache bit

The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.

In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

The utility model provides a coating production line for to the diaphragm coating film of needs coating film, the diaphragm is fixed in the tool.

In the embodiment of the present invention, please refer to fig. 1 and fig. 2 in combination, the coating production line includes a closed assembly line 100, a coating apparatus 200, and a robot 300; the closed assembly line 100 comprises an upper line station 110, a lower line station 120, and a lower film station 130, a jig glue tearing station 140, a jig cleaning station 150, a jig glue pasting station 160 and an upper film station 170 which are sequentially arranged between the upper line station 110 and the lower line station 120; the lower membrane station 130 is arranged at one side of the upper line station 110; the coating equipment 200 is arranged between the upper line station 110 and the lower line station 120, and the coating equipment 200 is arranged on one side of the upper line station 110 far away from the lower film station 130; the manipulator 300 is arranged close to the coating equipment 200 and can be used for taking out the membrane and the jig from the coating equipment 200 to the online station 110; and/or, the robot 300 may be configured to place the film and jig into the coating apparatus 200 from the offline station 120.

The membrane is fixed on the jig, so that the membrane has a good stabilizing effect, and the membrane coating effect on the membrane is good in the membrane coating process. It should be noted that, in the technical solution of the present invention, the on-line station 110 refers to a station on the closed assembly line 100 for placing the jig and the fixed membrane thereon when the jig and the membrane fixed thereon are taken out from the coating device 200 and then placed on the closed assembly line 100; the offline station 120 is a station where the jig and the membrane fixed on the jig are placed in the coating equipment 200 from the closed type production line 100, and the jig and the membrane fixed on the jig are located in the closed type production line 100.

By sequentially arranging the lower membrane station 130, the jig glue tearing station 140, the jig cleaning station 150, the jig glue adhering station 160 and the upper membrane station 170 between the upper membrane station 110 and the lower membrane station 120, the membrane fixed to the jig by the coating equipment 200 is taken out and placed into the upper membrane station 110 of the closed type production line 100, and then the membrane is taken off from the jig by the lower membrane station 130, so that the membrane taken off is a coated finished product. Then, the jig continues to flow on the closed assembly line 100 to carry a next new film to be coated; specifically, when the membrane is bonded to the jig through the adhesive tape, some adhesive tape may remain on the jig after the membrane is removed, so that the jig is subjected to an adhesive tearing process at the jig adhesive tearing station 140 before the jig continues to bear a new membrane to be coated; further, in order to ensure the cleanliness of the jig after glue tearing, a jig cleaning station 150 is arranged behind the jig glue tearing station 140; after the cleaning of the jig is finished, in order to bond and fix the next new membrane to be coated, a jig gluing station 160 is arranged behind the jig cleaning station 150 so as to glue a new adhesive tape on the jig; and then the next new film to be coated is bonded on the adhesive tape newly stuck on the jig at the upper film station 170. After the new diaphragm is fixed to the jig, the jig and the new diaphragm fixed to the jig are sent to the film coating device 200 to coat the new diaphragm.

Furthermore, by arranging the manipulator 300 close to the coating equipment 200, the manipulator 300 can conveniently take out the jig in the coating equipment 200 and the coated membrane on the jig and place the jig into the on-line station 110 of the closed assembly line 100, thereby reducing the labor intensity of manually carrying the jig on the closed assembly line 100; and the manual pollution of the jig and the finished product which is fixed on the jig and is coated with the film can be avoided, so that the cleanliness can reach the standard. Certainly, the manipulator 300 is disposed close to the coating equipment 200, so that the manipulator 300 can also facilitate placing the jig on the off-line station 120 of the closed assembly line 100 and the film to be coated fixed on the jig into the coating equipment 200, and the labor intensity of manually carrying the jig on the closed assembly line 100 is also reduced; and still can avoid artifical pollution tool and be fixed in the diaphragm that treats the coating film of tool to guarantee that the cleanliness factor is up to standard, be favorable to guaranteeing the good coating film effect of diaphragm. Specifically, one manipulator 300 may be provided, and the manipulator 300 may be only used to take out the jigs in the coating equipment 200 and the coated films on the jigs and place the taken out films into the on-line station 110 of the closed production line 100; or the manipulator 300 may be used to place the jig on the off-line station 120 of the closed production line 100 and the film to be coated fixed to the jig into the coating apparatus 200; or the manipulator 300 can be used for taking out the jig in the coating equipment 200 and the coated membrane on the jig and placing the coated membrane into the on-line station 110 of the closed assembly line 100; the film coating device can also be used for placing a jig on the off-line station 120 of the closed assembly line 100 and a film to be coated fixed on the jig into the coating equipment 200. It can be understood that two manipulators 300 can be provided, and the two manipulators 300 are respectively arranged close to the on-line station 110 and the off-line station 120, so that one manipulator 300 is used for taking out the jig in the coating equipment 200 and the coated film on the jig and placing the coated film into the on-line station 110 of the closed production line 100, and the other manipulator 300 is used for placing the jig on the off-line station 120 of the closed production line 100 and the film to be coated fixed on the jig into the coating equipment 200. It should be noted that the robot 300 belongs to the prior art in the field, and is not described in detail herein.

Additionally, the utility model discloses closed assembly line 100 is set to assembly line among the technical scheme, then can be so that the shared space of whole coating film production line is less on the one hand, and on the other hand still is convenient for send into coating film equipment 200 and take out by coating film equipment 200 with the diaphragm on tool and the tool by the station 120 of unloading the line and put into the station 110 of going up the line for the last membrane process and the lower membrane process of diaphragm couple together and play the effect of circulation function. Specifically, the jig and the film can be transferred between two adjacent stations of the closed type production line 100 through a conveyor belt, a plurality of rollers arranged at intervals along the conveying direction or the transplanting mechanism 400, so that the labor force is reduced.

The utility model discloses technical scheme is through setting up closed assembly line 100, and closed assembly line 100 the station 110 of going on the production line and be equipped with coating film equipment 200 between the station 120 of going off the production line, manipulator 300 is close to coating film equipment 200 and sets up, then accessible manipulator 300 takes out the diaphragm on tool and the tool in the coating film equipment 200 and puts into the station 110 of going on the production line, perhaps accessible manipulator 300 will go off the production line in tool and the diaphragm on the tool put into coating film equipment 200 on the station 120, thereby the hand labor has been alleviateed, coating film production line's cleanliness factor has still been improved. In addition, a lower membrane station 130, a jig glue tearing station 140, a jig cleaning station 150, a jig glue pasting station 160 and an upper membrane station 170 are further included between the upper membrane station 110 and the lower membrane station 120 of the closed assembly line 100, and the lower membrane station 130 is arranged on one side of the upper membrane station 110 far away from the coating equipment 200, so that after the jig taken out of the coating equipment 200 and the coated membrane are sent to the upper membrane station 110, the coated membrane can be taken down at the lower membrane station 130, that is, the finished product is taken down; then, the cleaning effect of the jig is completed through the jig glue tearing station 140 and the jig cleaning station 150; finally, the new diaphragm to be coated is fixed on the jig through the jig rubberizing station 160 and the diaphragm loading station 170.

Further, as shown in fig. 1, the robot 300 is disposed in an inner space enclosed by the closed line 100.

By arranging the manipulator 300 in the internal space enclosed by the closed assembly line 100, on one hand, the space enclosed by the closed assembly line 100 can be fully utilized, and on the other hand, the closed assembly line 100 can also protect the manipulator 300 to prevent the manipulator 300 from being damaged by manpower or other machines.

Further, as shown in fig. 1, the closed type production line 100 is rectangular, and the closed type production line 100 has a first long side 101 and a second long side 102 which are oppositely arranged; the upper thread station 110, the lower membrane station 130, the jig glue tearing station 140 and the jig cleaning station 150 are sequentially and adjacently arranged along the first long edge 101; the jig rubberizing station 160, the upper film sheet station 170, and the lower line station 120 are sequentially disposed adjacent to each other along the second long side 102.

In the embodiment, the closed type production line 100 is rectangular, the closed type production line 100 is enclosed to form a shape similar to a rectangle, that is, the closed type production line 100 has a first long side 101 and a second long side 102 which are oppositely arranged, and the closed type production line 100 also has two opposite ends. The upper line station 110, the lower membrane station 130, the jig glue tearing station 140 and the jig cleaning station 150 are sequentially arranged adjacently along the first long side 101, so that the membrane taking-down and jig cleaning processes can be completed on the same side; in addition, the jig gluing station 160, the film loading station 170 and the film unloading station 120 are sequentially and adjacently arranged along the second long edge 102, so that the process of loading the film to the jig can be realized, the process of taking down the film after being coated is separated from the process of loading a new film to the jig, the management of each process of the coating process is facilitated, and the film coating is orderly carried out on the film.

Further, referring to fig. 1 and fig. 3, the closed type production line 100 is fixedly provided with a discharging tray 500, and the discharging tray 500 is disposed near the lower film sheet station 130. With such an arrangement, the film coated on the film taken from the film-taking station 130 can be temporarily placed in the material-placing tray 500, so that the taken film is prevented from being placed at a far place. Specifically, the discharge tray 500 may include a bracket 510 fixedly disposed on the closed assembly line 100 and a tray 520 disposed on the bracket 510, and the height of the tray 520 may be higher than that of the closed assembly line 100, so as to prevent the discharge tray 500 from affecting the flowing of the jigs on the closed assembly line 100.

As shown in fig. 1, in order to facilitate the process of transporting the previous station to the next station, in this embodiment, the coating production line further includes a transplanting mechanism 400, and two ends of the transplanting mechanism 400 are respectively connected to the jig cleaning station 150 and the jig gluing station 160.

With such an arrangement, the transplanting mechanism 400 can convey the jig on the jig cleaning station 150 of the first long side 101 to the jig rubberizing station 160 of the second long side 102, so as to achieve the effect of conveying the jig from the first long side 101 to the second long side 102. Specifically, the transplanting mechanism 400 may include at least two rollers disposed oppositely and at least two opposite roller synchronous belts sleeved therein, and the length extending direction of the synchronous belts is the direction from the jig cleaning station 150 to the jig rubberizing station 160. Or, the transplanting mechanism 400 may include an air cylinder and a slide rail connected to the air cylinder, the jig is placed on the slide rail, the length direction of the slide rail is the direction from the jig cleaning station 150 to the jig rubberizing station 160, and the slide rail drives the jig to move from the jig cleaning station 150 to the jig rubberizing station 160 under the action of the air cylinder.

Further, as shown in fig. 1, the coating device 200 and the transplanting mechanism 400 are respectively disposed at opposite ends of the closed type production line 100. By the arrangement, on one hand, the space utilization rate occupied by the whole coating production line can be improved, and on the other hand, each station of the closed production line 100 is dispersed on two opposite sides of the closed production line, so that the occupied space of workers standing outside the closed production line 100 is reduced; and when the jig is transported from the first long side 101 to the second long side 102 through the transplanting mechanism 400, the effect of not changing the placing direction of the jig can be realized, thereby ensuring that the jig has better stability when being transported on the closed type production line 100.

Further, referring to fig. 1 and fig. 2, the coating production line further includes a film tearing station 180, and the film tearing station 180 is disposed between the upper film station 170 and the lower line station 120.

It can be understood that some need the diaphragm of coating film have one deck protection film originally before the coating film, before carrying out the coating film to this diaphragm, need tear the protection film that has originally, through setting up tear film station 180 in this embodiment, and should tear film station 180 and locate in the diaphragm station 170 with roll off the production line between the station 120, then can guarantee that the diaphragm tears the protection film that has originally before the coating film, be favorable to subsequent coating film technology to go on smoothly, and guarantee to have the coating film quality of preferred.

Further, referring to fig. 1 and fig. 2, the film tearing station 180 is disposed adjacent to the lower line station 120 along a direction perpendicular to the first long side 101.

Through setting up tear film station 180 and the station 120 that rolls off the production line adjacently along the direction of perpendicular first field limit, then can reduce the occupation space of closed assembly line 100 on the one hand, on the other hand still makes the workman of tear film station 180 be located tear film station 180 keep away from the manipulator 300 in the space that closed assembly line 100 encloses and form one side to avoid manipulator 300 to take away the normal work of the workman that influences tear film station 180 when the tool from the station 120 that rolls off the production line.

Further, as shown in fig. 1, a first buffer position 600 is further disposed between the on-line station 110 and the coating apparatus 200.

By arranging the first buffer position 600 between the on-line station 110 and the film coating equipment 200, when a worker does not have access to take down the film of the film-taking-down station 130, the manipulator 300 can take out the film coated in the film coating equipment 200 and send the film into the first buffer position 600 for temporary storage; after the worker finishes the film removing operation, the manipulator 300 sends the coated jig and film in the first buffer station 600 to the on-line station 110, and then sends the coated jig and film to the film removing station 130 from the on-line station 110.

Of course, referring to fig. 1 and fig. 2, in the technical solution of the present invention, a second buffer position 700 may also be disposed between the offline station 120 and the coating apparatus 200. With such an arrangement, when the coating device 200 has not yet finished the coating process on the previous film, the manipulator 300 can send the jig of the offline station 120 and the film to be coated fixed on the jig to the second buffer station 700; after the coating device 200 finishes the coating process on the previous film, the manipulator 300 sends the jig of the second buffer position 700 and the film to be coated fixed on the jig to the coating device 200.

The above is only the optional embodiment of the present invention, and not the scope of the present invention is limited thereby, all the equivalent structure changes made by the contents of the specification and the drawings are utilized under the inventive concept of the present invention, or the direct/indirect application in other related technical fields is included in the patent protection scope of the present invention.

Claims

1. The utility model provides a coating production line for to the diaphragm coating film of needs coating film, the diaphragm is fixed in the tool, its characterized in that includes:

the closed assembly line comprises an upper line station, a lower membrane station, a jig glue tearing station, a jig cleaning station, a jig gluing station and an upper membrane station, wherein the lower membrane station, the jig glue tearing station, the jig cleaning station, the jig gluing station and the upper membrane station are sequentially arranged between the upper line station and the lower line station; the lower membrane station is arranged on one side of the upper line station;

the film coating equipment is arranged between the upper line station and the lower line station and is arranged on one side of the upper line station, which is far away from the lower film sheet station; and

the manipulator is arranged close to the coating equipment and can be used for taking the diaphragm and the jig out of the coating equipment to the online station; and/or the manipulator can be used for placing the membrane and the jig into the coating equipment from the off-line station.

2. The coating production line of claim 1, wherein the robot is disposed in an interior space defined by the closed production line.

3. The coating production line of claim 2, wherein there are two robots, and the two robots are respectively disposed near the on-line station and the off-line station.

4. The coating production line according to any one of claims 1 to 3, wherein the closed production line is rectangular, and the closed production line has a first long side and a second long side which are arranged oppositely; the upper thread station, the lower diaphragm station, the jig glue tearing station and the jig cleaning station are sequentially and adjacently arranged along the first long edge; the jig rubberizing station, go up the diaphragm station and the station edge of inserting the production line the second long limit sets up adjacent in proper order.

5. The coating production line of claim 4, wherein a discharge tray is fixedly arranged on the closed type production line, and the discharge tray is arranged close to the lower film sheet station.

6. The coating production line of claim 4, further comprising a transplanting mechanism, wherein two ends of the transplanting mechanism are respectively connected with the jig cleaning station and the jig rubberizing station.

7. The coating production line of claim 6, wherein the coating equipment and the transplanting mechanism are respectively arranged at two opposite ends of the closed production line.

8. The coating production line of claim 4, further comprising a film tearing station disposed between the upper film station and the lower line station.

9. The coating production line of claim 8, wherein the film tearing station and the lower production station are arranged adjacently along a direction perpendicular to the first long side.

10. The coating production line of claim 4, wherein a first buffer position is further arranged between the on-line station and the coating equipment; and/or a second buffer position is further arranged between the offline station and the coating equipment.