CN212504419U - Resourceful harmless treatment system of mixed salt - Google Patents
Resourceful harmless treatment system of mixed salt Download PDFInfo
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- CN212504419U CN212504419U CN202021066460.1U CN202021066460U CN212504419U CN 212504419 U CN212504419 U CN 212504419U CN 202021066460 U CN202021066460 U CN 202021066460U CN 212504419 U CN212504419 U CN 212504419U
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Abstract
The utility model relates to a resource innocent treatment system of mixed salt relates to the technical field of chemical industry solid waste treatment, in particular to a resource innocent treatment system of mixed salt generated by zero discharge of water treatment of coal chemical industry, natural gas chemical industry or oil refining chemical industry devices, which comprises a brine homogenizing tank, wherein a high-density tank, a nanofiltration device, a deep hardness removal device, a carbon remover, a concentration device, an evaporation system, a sodium chloride separation device and a mother liquor treatment device are sequentially connected on the brine homogenizing tank; the utility model discloses a high-density pond, nanofiltration device, organic matter remove device, degree of depth remove hard device, remove preliminary treatment step by step of carbon ware, with impurity and scale deposit nature ion, organic matter and miscellaneous salt have carried out the deep treatment, have obtained the principal ingredients and have been sodium sulfate and sodium chloride saline solution, obtain the higher sodium sulfate of purity and sodium chloride after the concentrated evaporation. The utility model has the advantages of easy operation, good treatment effect, low running cost and the like.
Description
Technical Field
The utility model relates to a chemical industry solid waste handles technical field, concretely relates to coal chemical industry, natural gas chemical industry or oil refining chemical plant water treatment zero release produce a resourceization innocent treatment system who mixes salt.
Background
The mixed salt produced by advanced treatment of water or treatment of waste alkali liquor devices in the production processes of coal chemical industry, petrochemical industry and natural gas chemical industry has the complex characteristics of complex components, large pH value fluctuation, high organic matter content and the like, so that the mixed salt has high harmfulness, cannot be directly used and cannot be stored for a long time, and therefore, the mixed salt produced by the chemical industry has great harm to the environment and needs to be subjected to recycling and harmless treatment.
At present, part of units and colleges have started the research of the recycling of miscellaneous salts, for example, chinese patent CN 109865599a discloses a method for recycling chemical miscellaneous salts, which directly uses chemical miscellaneous salts as a flotation agent, has a narrow range requirement for miscellaneous salt components, and has a stronger pressure on the yield and utilization of miscellaneous salts than the prospect that zero emission of chemical industry is increasing. The resource utilization method of the industrial mixed salt disclosed in CN 109911918A aims at the industrial mixed salt containing organic solvent, and has strong pertinence and more specific processing objects by using solvent extraction and evaporation washing. CN 106745076A discloses a method for recycling mixed salt produced by industrial wastewater treatment, which comprises the steps of calcining, cooling, dissolving with pure water, and removing sulfate radicals to obtain high-purity sodium chloride.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome the shortcoming of mixed salt processing difficulty at present, provide economy, high efficiency, easy operation, can get rid of the hardness in the mixed salt, impurity, organic matter, miscellaneous salt, the sodium chloride and the sodium sulfate of output industrial product to and the harmless resourceful innocent treatment system who mixes salt of innoxious mixed salt.
The utility model relates to a recycling harmless treatment system of mixed salt, which comprises a brine homogenizing tank, wherein a high-density tank, a nanofiltration device, a deep hardness removal device, a carbon remover, a concentration device, an evaporation system, a sodium chloride separation device and a mother liquor treatment device are sequentially connected to the brine homogenizing tank;
the high-density pond is added with magnetic seeds and is connected with the nanofiltration device through a high-density pond water production pipe, and an acid addition port is arranged on the high-density pond water production pipe;
the nanofiltration device is connected with the deep hardness removal device through a nanofiltration water production pipe, and is also connected with a nanofiltration concentrated water pipe which is connected with an organic matter removal device, and the organic matter removal device is communicated with the nanofiltration water production pipe;
the evaporation plant is provided with a condensate outlet, and the condensate outlet is connected with the brine homogenizing tank through a condensate return pipe.
Preferably, the evaporation system is a two-stage evaporation device, which is a first-stage evaporation device and a second-stage evaporation device respectively, and the first-stage evaporation device is connected with the second-stage evaporation device through a sodium sulfate separation device.
Preferably, the first-stage evaporation device and the second-stage evaporation device are both multi-effect evaporation.
Preferably, the first-stage evaporation device comprises a first-stage first-effect evaporation and a first-stage second-effect evaporation, liquid inlets are formed in the upper parts of the first-stage first-effect evaporation and the first-stage second-effect evaporation, liquid outlets are formed in the lower ends of the first-stage first-effect evaporation and the first-stage second-effect evaporation, the concentration device is connected with the liquid inlet of the first-stage first-effect evaporation, the liquid outlet of the first-stage first-effect evaporation is connected with the liquid inlet of the first-stage second-effect evaporation, and the first-stage second-effect evaporation is connected with the sodium sulfate separation device;
the condensate ports on the first-stage first-effect evaporation and the first-stage second-effect evaporation are communicated with a condensate return pipe.
Preferably, the second-stage evaporation device comprises a second-stage first-effect evaporation and a second-stage second-effect evaporation, liquid inlets are formed in the upper parts of the second-stage first-effect evaporation and the second-stage second-effect evaporation, liquid outlets are formed in the lower ends of the second-stage first-effect evaporation and the second-stage second-effect evaporation, the sodium sulfate separation device is connected with the liquid inlet of the second-stage first-effect evaporation, the liquid outlet of the second-stage first-effect evaporation is connected with the liquid inlet of the second-stage second-effect evaporation, and the liquid outlet of the second-stage second-effect evaporation is connected with the sodium chloride;
the condensate ports on the second-stage first-effect evaporation and the second-stage second-effect evaporation are communicated with a condensate return pipe.
Preferably, the nanofiltration device is a nanofiltration membrane for organic matter removal.
Preferably, the organic matter removing device is an electrolytic organic matter removing device filled with activated carbon filler.
Preferably, the deep hard removal device is an ion exchange adsorbent resin.
Preferably, the hardness ion content of the produced water of the deep hardness removal device is less than or equal to 0.1mg/L, and the carbonate ion content of the produced water of the carbon remover is less than or equal to 5 mg/L.
A recycling harmless treatment method for mixed salt by using a recycling harmless treatment system for mixed salt, the treatment method comprises the following steps:
adding mixed salt and water into a brine homogenizing tank, homogenizing the water quality, controlling the fixed total solubility at 40000-;
adding 5-10% of magnetic seeds into a high-density tank, wherein the high-density tank is of a three-tank series structure, the sludge reflows to the front end of the high-density tank in a proportion of 10-20%, adjusting the pH value of the high-density tank effluent to 7 +/-0.5 after adding acid, allowing the high-density tank effluent to enter a nanofiltration device for nanofiltration, adjusting the organic matter content of the nanofiltration product water to be less than or equal to 10mg/L, adjusting the frequency conversion of a high-pressure pump according to the organic matter content and the salt component content to ensure the water inlet pressure, allowing an organic matter removal device to stay for 1-2h according to the inlet organic matter content adjustment device, allowing the product water of the organic matter removal device and the nanofiltration product water to enter a deep hardness removal device after being mixed, removing hardness ions by the deep hardness removal device, concentrating by a concentration device, performing primary multi-effect evaporation, allowing the primary multi-effect evaporation product water to enter a secondary multi-effect evaporation after, separating sodium chloride from the secondary multi-effect evaporated produced water by a sodium chloride separation device, and then feeding the separated product water into a mother liquor treatment device for mother liquor innocent treatment; the condensate of the first-stage multi-effect evaporation and the second-stage multi-effect evaporation enters a brine homogenizing tank to be recycled, wherein the organic matter removing device adopts the technology of combining activated carbon and electrolysis, the current is adjusted according to the adsorption quantity of the activated carbon during electrolysis, the content of organic matters in the produced water of the organic matter removing device is controlled to be less than or equal to 10mg/L, the content of hardness ions of the produced water of the deep hardness removing device is controlled to be less than or equal to 0.1mg/L, and the content of carbonate ions in the produced water of the carbon remover is controlled to be less than or equal to 5.
The utility model has the advantages as follows:
the utility model provides a mix innoxious processing system of salt resourceization, through the high-density pond, receive the filter equipment, organic matter remove device, the degree of depth removes hard device, the preliminary treatment step by step of decarbonizer, with impurity and scale deposit nature ion, organic matter and miscellaneous salt have carried out the advanced treatment, obtained the principal ingredients and be sodium sulfate and sodium chloride saline solution, obtain the higher sodium sulfate of purity and sodium chloride after the concentrated evaporation, last very small amount of mixed salt is also because of the innoxious of no impurity, can be used as other additives. The utility model has the advantages of easy operation, good treatment effect, low running cost and the like.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Reference numerals: 1-mixed salt, 2-water, 3-brine homogenizing pool, 4-high density pool, 5-magnetic seed, 6-acid inlet, 7-high density pool water production pipe, 8-nanofiltration device, 9-deep hardness removal device, 10-decarbonizer, 11-concentration device, 12-first-stage first-effect evaporation, 13-sodium sulfate separation device, 14-sodium chloride separation device, 15-mother liquor treatment device, 16-condensate return pipe, 17-pipeline, 18-organic matter removal device, 19-nanofiltration water production pipe, 20-first-stage second-effect evaporation, 21-second-stage first-effect evaporation, 22-second-stage second-effect evaporation and 23-evaporation system.
Detailed Description
The utility model relates to a recycling harmless treatment system of mixed salt, which comprises a brine homogenizing tank 3, wherein a high-density tank 4, a nanofiltration device 8, a deep hardness removal device 9, a carbon removal device 10, a concentration device, an evaporation system 23, a sodium chloride separation device 14 and a mother liquor treatment device 15 are sequentially connected on the brine homogenizing tank 3;
the magnetic seeds 5 are added in the high density pond 4, the high density pond 4 is connected with the nanofiltration device 8 through a high density pond water production pipe 7, and an acid inlet 6 is arranged on the high density pond water production pipe 7;
the nanofiltration device 8 is connected with the depth hardness removal device 9 through a nanofiltration water production pipe 19, the nanofiltration device 8 is also connected with a nanofiltration concentrated water pipe which is connected with an organic matter removal device 18, and the organic matter removal device 18 is communicated with the nanofiltration water production pipe 19;
the evaporation device is provided with a condensate outlet which is connected with the brine homogenizing pool 3 through a condensate return pipe 16.
The evaporation system 23 is a two-stage evaporation device, which is a first-stage evaporation device and a second-stage evaporation device, and the first-stage evaporation device is connected with the second-stage evaporation device through a sodium sulfate separation device 13.
The first-stage evaporation device and the second-stage evaporation device are both multi-effect evaporation.
The first-stage evaporation device comprises a first-stage first-effect evaporation 12 and a first-stage second-effect evaporation 20, liquid inlets are formed in the upper portions of the first-stage first-effect evaporation 12 and the first-stage second-effect evaporation 20, liquid outlets are formed in the lower ends of the first-stage first-effect evaporation 12 and the lower ends of the first-stage second-effect evaporation 20, the concentration device is connected with the liquid inlet of the first-stage first-effect evaporation 12, the liquid outlet of the first-stage first-effect evaporation 12 is connected with the liquid inlet of the first-stage second-effect evaporation 20, and the first-stage second-effect evaporation 20 is connected with the sodium sulfate;
the condensate ports of the first-stage first-effect evaporation 12 and the first-stage second-effect evaporation 20 are communicated with a condensate return pipe 16.
The second-stage evaporation device comprises a second-stage first-effect evaporation 21 and a second-stage second-effect evaporation 22, liquid inlets are formed in the upper portions of the second-stage first-effect evaporation 21 and the second-stage second-effect evaporation 22, liquid outlets are formed in the lower ends of the second-stage first-effect evaporation 21 and the second-stage second-effect evaporation 22, the sodium sulfate separation device 13 is connected with the liquid inlet of the second-stage first-effect evaporation 21, the liquid outlet of the second-stage first-effect evaporation 21 is connected with the liquid inlet of the second-stage second-effect evaporation 22, and the liquid outlet of the second-stage second-effect evaporation 22 is connected with the sodium chloride separation;
the condensate ports of the two-stage first-effect evaporation 21 and the two-stage second-effect evaporation 22 are communicated with the condensate return pipe 16.
The nanofiltration device 8 is a nanofiltration membrane for removing organic matters.
The organic matter removing device 18 is a device for removing organic matters by electrolysis filled with activated carbon fillers.
The deep hardness removing device 9 is ion exchange adsorption resin.
The hardness ion content of the produced water of the deep hardness removal device 9 is less than or equal to 0.1mg/L, and the carbonate ion content of the produced water of the carbon remover 10 is less than or equal to 5 mg/L.
A recycling harmless treatment method for recycling mixed salt 1 by using recycling harmless of the mixed salt comprises the following steps:
the mixed salt 1 and the water 2 are injected into a brine homogenizing tank 3 for water quality homogenization, the fixed total solubility is controlled to be 40000-;
the content of magnetic seeds 5 added into a high-density tank 4 is 5-10 percent of the mud content, the high-density tank 4 is of a three-tank series structure, the proportion of the mud generated by the high-density tank 4 returning to the front end of the high-density tank 4 is 10-20 percent, the pH value of the water discharged from the high-density tank 4 is adjusted to 7 +/-0.5 after acidification, and the water enters a nanofiltration device 8 for nanofiltration, the organic matter content of the nanofiltration water is less than or equal to 10mg/L, the frequency conversion of a high-pressure pump is adjusted according to the organic matter content and the salt component content change so as to ensure the water inlet pressure to be stable, the organic matter removal device 18 stays for 1-2 hours according to the water inlet organic matter content adjusting device, the water produced by the removal device 18 and the nanofiltration water enter a deep hardness removal device 9 after being mixed, the organic matter removal device 9 removes hardness ions below 1mg/L, and then the organic matter is concentrated by, the water produced by the first-stage multi-effect evaporation is separated from sodium sulfate by a sodium sulfate separation device 13 and then enters a second-stage multi-effect evaporation, and the water produced by the second-stage multi-effect evaporation is separated from sodium chloride by a sodium chloride separation device 14 and then enters a mother liquor treatment device 15 for mother liquor innocent treatment; the condensate of the first-stage multi-effect evaporation and the second-stage multi-effect evaporation enters a brine homogenizing tank 3 to be recycled, wherein the organic matter removing device 18 adopts the technology of combining activated carbon and electrolysis, the current is adjusted according to the adsorption quantity of the activated carbon during electrolysis, the water production organic matter content of the organic matter removing device 18 is controlled to be less than or equal to 10mg/L, the water production hardness ion content of the deep hardness removing device 9 is controlled to be less than or equal to 0.1mg/L, and the carbonate ion content of the water production of the carbon remover 10 is controlled to be less than or equal to 5 mg/L.
The organic matter removing device 18 is a device for removing organic matters by electrolysis with activated carbon fillers, the deep hardness removing device 9 is ion exchange adsorption resin with strong hardness removal such as chelate resin or weak acid positive resin, the decarbonizer 10 is a two-stage decarbonizer 10, the effect of removing carbonate is fully ensured, the concentrating device 11 is a DTRO or a concentrating device such as forward osmosis or falling film concentration, the sodium sulfate separating device 13 is a freezing and crystallizing device, the sodium chloride separating device 14 is a centrifugal machine, the mother liquor treating device 15 is a mother liquor drying and harmless disposal integrated machine, and specifically is an integrated treating device for calcining mixed salt 1 of aged mother liquor after drum drying.
Example one
Mixed salt 1 produced in zero emission of a certain coal chemical plant, wherein: 52% of sodium chloride, 40% of sodium sulfate, 3% of sodium carbonate, 5% of water and other salt components and 7.5 of pH value.
Adopt the utility model discloses handle as follows:
the mixed salt 1 and the water 2 are pumped into a brine homogenizing tank 3, the water or condensate generated by a multi-effect evaporation system 23 enters the brine homogenizing tank 3 through a pipeline 17 for water quality homogenization, and the TDS is controlled at 50000 mg/L;
treating in the high-density tank 4 by using a double-alkali method, controlling the pH value in the reaction process to be 11.5 +/-0.2 according to the components of the mixed salt 1, and controlling the content of carbonate ions to be 350 +/-20 mg/L; the content of magnetic seeds 5 added into a high-density tank 4 is 5 percent of the mud content, the high-density tank 4 is of a three-tank series structure, the proportion of the mud flowing back to the front end of the high-density tank 4 is 10 percent, the pH value of the water discharged from the high-density tank 4 is adjusted to be 7 +/-0.2 after the acid is added, the water enters a nanofiltration device 8 for nanofiltration, the organic matter content of the nanofiltration produced water is less than or equal to 10mg/L, the frequency conversion of a high-pressure pump is adjusted according to the content change of the organic matter and the salt component to ensure the water inlet pressure, an organic matter removal device 18 stays for 1.5 hours according to the content adjustment device of the water inlet organic matter, the produced water of the organic matter removal device 18 and the nanofiltration produced water are mixed and then enter a deep hardness removal device 9, the deep hardness removal device 9 removes, then the water is concentrated through a concentration device 11 and enters a first-stage multi-effect evaporation, the first-stage, the produced water of the second-stage multi-effect evaporation is separated from sodium chloride by a sodium chloride separation device 14 and then enters a mother liquor treatment device 15 for mother liquor innocent treatment; the condensate of the first-stage multi-effect evaporation and the second-stage multi-effect evaporation enters a brine homogenizing tank 3 to be recycled, wherein the organic matter removing device 18 adopts the technology of combining activated carbon and electrolysis, the current is adjusted according to the adsorption quantity of the activated carbon during electrolysis, the content of organic matters in the produced water of the organic matter removing device 18 is controlled to be less than or equal to 10mg/L, the content of hardness ions of the produced water of the deep hardness removing device 9 is controlled to be less than or equal to 0.1mg/L, and the content of carbonate ions of the produced water of the carbon remover 10 is controlled to be less than or equal to 5.
The purity of the sodium sulfate generated by the separation of the sodium sulfate separation device 13 reaches more than 99.2 percent.
The purity of the sodium chloride generated by the separation of the sodium chloride separation device 14 reaches more than 98.1 percent.
The water content of the mixed salt 1 treated by the mother liquor treatment device 15 is less than or equal to 0.8 percent, the pH value is 7.2, the main components are sodium sulfate and sodium chloride, and the mixed salt does not contain organic matters after being calcined.
The utility model has the advantages as follows:
the utility model provides a mix 1 resourceful innoxious processing system of salt and processing method, through high-density pond 4, nanofiltration device 8, organic matter remove device 18, the degree of depth removes hard device 9, remove carbon ware 10's preliminary treatment step by step, with impurity and scale deposit nature ion, organic matter and miscellaneous salt have carried out the degree of depth treatment, obtained the main component and be sodium sulfate and sodium chloride salt solution, obtain the higher sodium sulfate of purity and sodium chloride after the concentrated evaporation, last few mixed salt 1 also because of the innoxious of no impurity, can be used as other additives. The utility model has the advantages of easy operation, good treatment effect, low running cost and the like.
Claims (9)
1. A recycling harmless treatment system of mixed salt comprises a brine homogenizing tank (3), and is characterized in that the brine homogenizing tank (3) is sequentially connected with a high-density tank (4), a nanofiltration device (8), an organic matter removing device (18), a deep hardness removing device (9), a carbon remover (10), a concentration device, an evaporation system (23), a sodium chloride separation device (14) and a mother liquor treatment device (15);
the magnetic seeds (5) are added in the high-density pool (4), the high-density pool (4) is connected with the nanofiltration device (8) through a high-density pool water production pipe (7), and an acid addition port (6) is arranged on the high-density pool water production pipe (7);
the nanofiltration device (8) is connected with the deep hardness removal device (9) through a nanofiltration water production pipe (19), the nanofiltration device (8) is also connected with a nanofiltration concentrated water pipe which is connected with an organic matter removal device (18), and the organic matter removal device (18) is communicated with the nanofiltration water production pipe (19);
and a condensate outlet is arranged on the evaporation system (23) and is connected with the brine homogenizing pool (3) through a condensate return pipe (16).
2. A resource and harmless treatment system of mixed salt according to claim 1, wherein the evaporation system (23) is a two-stage evaporation device, which is a first stage evaporation device and a second stage evaporation device, and the first stage evaporation device is connected with the second stage evaporation device through a sodium sulfate separation device (13).
3. The system of claim 2, wherein the first stage evaporation device and the second stage evaporation device are both multi-effect evaporation.
4. A resource and harmless treatment system of mixed salt as claimed in claim 3, wherein the first stage evaporation device comprises a first stage first effect evaporation (12) and a first stage second effect evaporation (20), the upper parts of the first stage first effect evaporation (12) and the first stage second effect evaporation (20) are respectively provided with a liquid inlet, the lower ends of the first stage first effect evaporation (12) and the first stage second effect evaporation (20) are respectively provided with a liquid outlet, the concentration device is connected with the liquid inlet of the first stage first effect evaporation (12), the liquid outlet of the first stage first effect evaporation (12) is connected with the liquid inlet of the first stage second effect evaporation (20), and the first stage second effect evaporation (20) is connected with the sodium sulfate separation device (13);
the condensate ports on the first-stage first-effect evaporation (12) and the first-stage second-effect evaporation (20) are communicated with a condensate return pipe (16).
5. The recycling harmless treatment system of mixed salt as claimed in claim 4, wherein the second-stage evaporation device comprises a second-stage first-effect evaporation (21) and a second-stage second-effect evaporation (22), the upper parts of the second-stage first-effect evaporation (21) and the second-stage second-effect evaporation (22) are respectively provided with a liquid inlet, the lower ends of the second-stage first-effect evaporation (21) and the second-stage second-effect evaporation (22) are respectively provided with a liquid outlet, the sodium sulfate separation device (13) is connected with the liquid inlet of the second-stage first-effect evaporation (21), the liquid outlet of the second-stage first-effect evaporation (21) is connected with the liquid inlet of the second-stage second-effect evaporation (22), and the liquid outlet of the second-stage second-effect evaporation (22) is connected with the sodium chloride separation device (14);
the condensate ports on the two-stage first-effect evaporation (21) and the two-stage second-effect evaporation (22) are communicated with a condensate return pipe (16).
6. A resource harmless treatment system of mixed salt according to claim 5, characterized in that the nanofiltration device (8) is a nanofiltration membrane for organic matter removal.
7. A resource harmless treatment system of mixed salt according to claim 6, wherein the organic matter removing device (18) is an electrolytic organic matter removing device filled with activated carbon filler.
8. A resource and harmless treatment system of mixed salt according to claim 7, wherein the deep hardness removal device (9) is ion exchange adsorption resin.
9. The recycling harmless treatment system of mixed salt according to claim 8, wherein the hardness ion content of the produced water of the deep hardness removal device (9) is less than or equal to 0.1mg/L, and the carbonate ion content of the produced water of the carbon remover (10) is less than or equal to 5 mg/L.
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| CN111559823A (en) * | 2020-06-11 | 2020-08-21 | 陕西省石油化工研究设计院 | Resource harmless treatment system and treatment method for mixed salt |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111559823A (en) * | 2020-06-11 | 2020-08-21 | 陕西省石油化工研究设计院 | Resource harmless treatment system and treatment method for mixed salt |
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Address after: No.61 Xiyan Road, Yanta District, Xi'an City, Shaanxi Province, 710054 Patentee after: Shaanxi Chemical Research Institute Co.,Ltd. Address before: No.61 Xiyan Road, Xi'an City, Shaanxi Province 710054 Patentee before: SHAANXI RESEARCH DESIGN INSTITUTE OF PETROLEUM CHEMICAL INDUSTRY |