CN212503973U - Intelligent filling equipment for suspension oil cylinder - Google Patents
Intelligent filling equipment for suspension oil cylinder Download PDFInfo
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- CN212503973U CN212503973U CN202021196048.1U CN202021196048U CN212503973U CN 212503973 U CN212503973 U CN 212503973U CN 202021196048 U CN202021196048 U CN 202021196048U CN 212503973 U CN212503973 U CN 212503973U
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Abstract
The utility model discloses a suspension cylinder intelligence fills notes equipment belongs to suspension cylinder and fills notes mechanical technical field, suspension cylinder intelligence fills notes equipment includes the stock, the filling gun, the cabinet body and hydro-cylinder frock, cabinet body one side sets up stock and hydro-cylinder frock, the stock is used for putting the filling gun, the cabinet body is provided with the hydraulic oil liquid storage pot, the hydraulic pump, the vacuum pump, filling pipeline subassembly and electrical control subassembly, the filling pipeline subassembly is the tee bend pipeline of each branch pipe electrified magnet valve, the filling gun entry passes through filling pipeline subassembly respectively with hydraulic pump and vacuum pump connection, the hydraulic pump entry end is connected with the hydraulic oil liquid storage pot, the solenoid valve break-make adopts electrical control subassembly control on the filling pipeline subassembly. The utility model discloses can carry out evacuation and filling work to the hydro-cylinder in proper order, easy operation is swift, and the filling time that significantly reduces has alleviateed workman's intensity of labour, ensures simultaneously that the hydro-cylinder fills the notes accuracy, satisfies the service standard.
Description
Technical Field
The utility model relates to a suspension cylinder fills notes mechanical technical field, concretely relates to suspension cylinder intelligence fills notes equipment.
Background
The filling of the existing suspension oil cylinder adopts an original filling method: the oil cylinder is vertically hoisted, a piston rod of the oil cylinder extends out of a specified length according to requirements, hydraulic oil is filled from the lower end of the oil cylinder until oil overflows from an oil port at the upper end. Many filling links need many people to cooperate and accomplish, and intensity of labour is big, and production efficiency is low. And the damping cavity is arranged in the suspension oil cylinder and is communicated with the oil cavity through a channel with the diameter smaller than 10mm, oil overflows into the damping cavity from the oil cavity in the filling process, the filling beat is very long due to the fact that the drift diameter is small and the overflow speed is slow, and in order to ensure that the annular cavity is completely filled with oil, the filling beat time is prolonged by waiting for a long time until air in the cavity is completely discharged. Meanwhile, the air in the damping cavity cannot be completely discharged, and whether the oil cylinder completely meets the use standard cannot be finally ensured.
Disclosure of Invention
To the problem that exists among the background art, the utility model provides a hang hydro-cylinder intelligence and fill notes equipment can carry out evacuation and filling work to the hydro-cylinder in proper order, and easy operation is swift, and the filling time that significantly reduces has alleviateed workman's intensity of labour, ensures simultaneously that the hydro-cylinder fills to annotate accurately, satisfies the service standard.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the intelligent filling equipment for the suspension oil cylinder comprises a gun rack, a filling gun, a cabinet body and an oil cylinder tool, wherein the gun rack and the oil cylinder tool are arranged on one side of the cabinet body, the gun rack is used for placing the filling gun, the cabinet body is provided with a hydraulic oil liquid storage tank, a hydraulic pump, a vacuum pump, a filling pipeline assembly and an electrical control assembly, the filling pipeline assembly is a three-way pipeline with electromagnetic valves on each branch pipe, an inlet of the filling gun is connected with the hydraulic pump and the vacuum pump respectively through the filling pipeline assembly, an inlet end of the hydraulic pump is connected with the hydraulic oil liquid storage tank, and the on-off.
Preferably, a vacuum separation tank is arranged on the pipeline between the filling pipeline assembly and the vacuum pump, the air outlet end of the vacuum separation tank is connected with the vacuum pump, and the liquid outlet end of the vacuum separation tank is connected with the hydraulic oil storage tank.
Preferably, a vacuum detection assembly is arranged on a pipeline between the air outlet end of the vacuum separation tank and the vacuum pump, and a feedback signal of the vacuum detection assembly is connected to the electric control assembly.
Preferably, the fill line assembly further comprises a filter, a flow meter, and a pressure sensor.
As preferred, hydraulic oil liquid storage pot fluid infusion mouth passes through fluid infusion pipeline subassembly and is connected with the outside oil drum, is provided with flow detection switch on the fluid infusion pipeline subassembly, and flow detection switch feedback signal connects to the electrical control subassembly.
Preferably, a pipeline hanging arm is arranged on the cabinet body on the upper side of the gun rack, and a pipeline hanging ring is slidably mounted on the pipeline hanging arm.
Preferably, an oil receiving bottle is arranged on the lower side of the gun rack corresponding to an outlet at the bottom end of the filling gun, and a quick connector is arranged on the outlet at the bottom end of the filling gun.
Preferably, the cabinet body is further provided with a through-wall assembly and a lubricating oil storage tank.
Preferably, the oil cylinder tool comprises a jacking air cylinder, a support, a base and a positioning block, the cross section of the base is V-shaped and is mounted on one side of the top of the support, the positioning block is arranged at the rear end of the base, the other side of the top of the support is correspondingly mounted with the jacking air cylinder, a pressing block is arranged at the telescopic end of the jacking air cylinder, a reset detection switch is arranged at the rear end of the jacking air cylinder, an in-place detection switch is arranged at the foremost end of the jacking air cylinder, and the reset detection switch and the in-.
Preferably, the positioning block is mounted on the base through an adjustable screw structure.
The utility model has the advantages that:
the utility model discloses can carry out evacuation and filling work to the hydro-cylinder in proper order, easy operation is swift, and the filling time that significantly reduces has alleviateed workman's intensity of labour, ensures simultaneously that the hydro-cylinder fills the notes accuracy, satisfies the service standard.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a perspective view of the present invention.
Fig. 3 is a left side view of fig. 1.
In the figure: the device comprises a gun rack 1, a filling gun 2, a cabinet body 3, a vacuum separation tank 4, a wall-passing assembly 5, an oil cylinder 6, a liquid supplementing pipeline assembly 7, a pipeline hanging arm 8, a pipeline hanging ring 9, a hydraulic oil storage tank 10, a hydraulic pump 11, a vacuum pump 12, a filling pipeline assembly 13, a lubricating oil storage tank 14, a jacking cylinder 15, a pressing block 16, a support 17, a base 18, an oil receiving bottle 19, a quick connector 20, a positioning block 21, a vacuum detection assembly 22 and an electric control assembly 23.
Detailed Description
In order to make the technical solution and advantages of the present invention clearer, the following will explain in detail a preferred embodiment of the present invention with reference to the accompanying drawings to facilitate understanding of the skilled person.
As shown in fig. 1 to 3, the intelligent suspension cylinder filling device comprises a gun rack 1, a filling gun 2, a cabinet 3 and a cylinder tool, wherein the gun rack 1 and the cylinder tool are arranged on one side of the cabinet 3, the gun rack 1 is used for placing the filling gun 2, the cabinet 3 is provided with a hydraulic oil storage tank 10, a hydraulic pump 11, a vacuum pump 12, a filling pipeline assembly 13 and an electrical control assembly 23, the filling pipeline assembly 13 is a three-way pipeline with electromagnetic valves on each branch pipe, an inlet of the filling gun 2 is respectively connected with the hydraulic pump 11 and the vacuum pump 12 through the filling pipeline assembly 13, an inlet end of the hydraulic pump 11 is connected with the hydraulic oil storage tank 10, and the on-off state of the electromagnetic valves on. The vacuum pump 12 is used for performing vacuum pumping treatment on the oil cylinder 6 to be filled through the filling gun 2, and pumping out all air in the oil cavity, the damping cavity and the like in the oil cylinder 6, so that full and quick filling is facilitated; the hydraulic pump 11 is used for injecting the hydraulic oil in the hydraulic oil storage tank 10 into the vacuumized oil cylinder 6 at a certain pressure, so that the filling time is greatly saved, and the efficiency is improved. The filling pipeline assembly 13 further comprises a filter, a flowmeter and a pressure sensor, feedback signals of the flowmeter and the pressure sensor are all connected to the electrical control assembly 23, hydraulic oil can be filled in the electric control assembly for filtering, pressure and flow during filling of the hydraulic oil can be monitored, and regulation and control according to actual conditions are facilitated. A vacuum separation tank 4 is arranged on a pipeline between the filling pipeline component 13 and the vacuum pump 12, the air outlet end of the vacuum separation tank 4 is connected with the vacuum pump 12, and the liquid outlet end of the vacuum separation tank 4 is connected with the hydraulic oil storage tank 10. The vacuum separation tank 4 is used for separating the extracted residual hydraulic oil from air when the oil cylinder 6 is vacuumized, so that the extracted hydraulic oil returns to the hydraulic oil storage tank 10, the vacuum pump 12 is protected while resource recycling is achieved, and a series of problems that the vacuum capacity is reduced due to the fact that the hydraulic oil enters the vacuum pump 12 and the service life of the vacuum pump is affected are solved. A vacuum detection assembly 22 is arranged on a pipeline between the air outlet end of the vacuum separation tank 4 and the vacuum pump 12, and a feedback signal of the vacuum detection assembly 22 is connected to an electric control assembly 23. The vacuum detection assembly 22 is used for detecting the vacuum degree of the oil cylinder 6, when the vacuum degree meets the requirement during vacuumizing, a signal can be fed back to the electric control assembly 23, the electric control assembly 23 can switch the filling pipeline assembly 13 to a filling state, and the hydraulic pump 11 is started to perform filling work. The fluid infusion port of the hydraulic oil storage tank 10 is connected with the outer oil drum through a fluid infusion pipeline component 7, a flow detection switch is arranged on the fluid infusion pipeline component 7, and a feedback signal of the flow detection switch is connected to the electrical control component 23. Fluid infusion pipeline subassembly 7 is used for supplementing outside oil drum hydraulic oil to hydraulic oil liquid storage pot 10, and wherein flow detection switch is used for detecting the outside oil drum and supplies the oil mass and judge whether empty bucket, and the electrical control subassembly 23 of being convenient for sends and trades bucket or warning suggestion.
Further, be provided with pipeline on the cabinet body 3 of 1 upside of stack and hang arm 8, slidable mounting has pipeline rings 9 on pipeline hangs arm 8, and the quantity that pipeline rings 9 set up is confirmed according to the actual demand. The pipeline hoisting ring 9 is used for hanging a filling pipeline or other pipelines to prevent the pipelines from dragging the ground. An oil receiving bottle 19 is arranged on the lower side of the gun rack 1 corresponding to an outlet at the bottom end of the filling gun 2 and used for receiving residual oil dripped by the filling gun 2 and keeping the bottom surface clean. The quick connector 20 is arranged on the outlet at the bottom end of the filling gun 2 and is connected with the oil filling opening of the oil cylinder 6 to be filled through the quick connector 20, so that the installation is convenient and quick. The cabinet body 3 is also provided with a wall passing component 5 and a lubricating oil storage tank 14.
Further, the hydro-cylinder frock is including top tight cylinder 15, support 17, base 18, locating piece 21, 18 cross-sections of base are "V" type, install in support 17 top one side, an hydro-cylinder 6 for the bearing level is placed, 18 rear ends of base are provided with locating piece 21, be used for the 6 rear end faces of positioning oil cylinder, support 17 top opposite side is corresponding installs top tight cylinder 15, top tight cylinder 15 is provided with briquetting 16 on the flexible end, top tight cylinder 15 and briquetting 16 are used for compressing tightly the other end of hydro-cylinder 6, form to press from both sides tightly hydro-cylinder 6, take place the drunkenness when avoiding annotating. The positioning block 21 is mounted on the base 18 through an adjustable screw structure, and the position of the positioning block 21 is adjusted back and forth, so that the oil cylinder mounting and filling work of different models can be adapted. Wherein, the rear end of the jacking cylinder 15 is provided with a reset detection switch, the foremost end is provided with an in-place detection switch, and the reset detection switch and the in-place detection switch are both magnetic switches. When the oil cylinders 6 of different models are placed on the tool, the oil cylinders respectively correspond to different positioning blocks 21, and after the rear ends of the cylinder bodies of the oil cylinders 6 are in contact positioning with the positioning blocks 21, the jacking air cylinders 15 stretch out to reach the in-place detection switches to be powered on. At this time, the distance between the foremost end of the jacking cylinder 15 and the foremost end of the oil cylinder 6 is the required extension length of the piston rod of the oil cylinder 6. When filling, the piston rod of the oil cylinder 6 extends out and contacts the front end of the jacking air cylinder 15, the telescopic rod of the air cylinder contracts, the in-place detection switch loses power, and filling is completed.
Particularly, the cabinet body is also provided with a wall passing assembly 5 and a lubricating oil storage tank 14, and the wall passing assembly 5 is mainly used for facilitating the quick assembly, disassembly, maintenance and replacement of the filling gun pipeline. The lubricant reservoir 14 contains lubricant and is primarily used to reduce wear on the piston and seals. The lubricant and the hydraulic oil are filled by using the same filling pump, in the filling process, the lubricant is filled firstly, the filling amount is about 0.24L, and the filling amount is measured by a flowmeter.
The utility model discloses a working process: before filling, the oil cylinder 6 to be filled is installed on a base 18 of the oil cylinder tool, the rear end face of the oil cylinder tool is attached to the side face of a positioning block 21, then a jacking air cylinder 15 is started to extend out, a pressing block 16 presses the other side of the oil cylinder 6 to finish clamping and fixing, then a quick connector 20 on a filling gun 2 is connected with a filling opening of the oil cylinder 6, and connection of equipment and the oil cylinder 6 is finished. When filling, the oil cylinder 6 is firstly vacuumized by the vacuum pump 12, and air in the oil cylinder 6 is pumped out. When the vacuum detection component 22 detects that the vacuum degree of the oil cylinder 6 meets the requirement, the filling pipeline component 13 is switched to a position for filling hydraulic oil, the hydraulic pump 11 injects the hydraulic oil in the hydraulic oil storage tank 10 into the oil cylinder 6 at a certain pressure, and after the filling-in-place detection switch detects that filling is completed, the equipment stops running, and one-time filling work is completed.
Finally, it is noted that the above-mentioned preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a suspension cylinder intelligence fills notes equipment which characterized in that: including gun rack (1), filling gun (2), cabinet body (3) and hydro-cylinder frock, cabinet body (3) one side sets up gun rack (1) and hydro-cylinder frock, gun rack (1) is used for putting filling gun (2), cabinet body (3) are provided with hydraulic oil liquid storage pot (10), hydraulic pump (11), vacuum pump (12), filling pipeline subassembly (13) and electrical control subassembly (23), filling pipeline subassembly (13) are the tee bend pipeline of each branch pipe electrified solenoid valve, filling gun (2) entry is connected with hydraulic pump (11) and vacuum pump (12) respectively through filling pipeline subassembly (13), hydraulic pump (11) entry end is connected with liquid storage pot hydraulic oil (10), the solenoid valve break-make on filling pipeline subassembly (13) adopts electrical control subassembly (23) to control.
2. The intelligent suspension cylinder filling device as claimed in claim 1, wherein: a vacuum separation tank (4) is arranged on a pipeline between the filling pipeline component (13) and the vacuum pump (12), the air outlet end of the vacuum separation tank (4) is connected with the vacuum pump (12), and the liquid outlet end of the vacuum separation tank (4) is connected with the hydraulic oil liquid storage tank (10).
3. The intelligent suspension cylinder filling device as claimed in claim 2, wherein: a vacuum detection assembly (22) is arranged on a pipeline between the air outlet end of the vacuum separation tank (4) and the vacuum pump (12), and a feedback signal of the vacuum detection assembly (22) is connected to the electric control assembly (23).
4. The intelligent suspension cylinder filling device as claimed in claim 1, wherein: the fill line assembly (13) also includes a filter, a flow meter, and a pressure sensor.
5. The intelligent suspension cylinder filling device as claimed in claim 1, wherein: the fluid infusion port of the hydraulic oil storage tank (10) is connected with the outer oil drum through a fluid infusion pipeline component (7), a flow detection switch is arranged on the fluid infusion pipeline component (7), and a feedback signal of the flow detection switch is connected to the electrical control component (23).
6. The intelligent suspension cylinder filling device as claimed in claim 1, wherein: a pipeline hanging arm (8) is arranged on the cabinet body (3) at the upper side of the gun rack (1), and a pipeline hanging ring (9) is slidably arranged on the pipeline hanging arm (8).
7. The intelligent suspension cylinder filling device as claimed in claim 1, wherein: an oil receiving bottle (19) is arranged on the lower side of the gun rack (1) corresponding to the outlet at the bottom end of the filling gun (2), and a quick joint (20) is arranged on the outlet at the bottom end of the filling gun (2).
8. The intelligent suspension cylinder filling device as claimed in claim 1, wherein: the cabinet body (3) is also provided with a wall-passing component (5) and a lubricating oil storage tank (14).
9. The intelligent suspension cylinder filling device as claimed in claim 1, wherein: the oil cylinder tool comprises a jacking cylinder (15), a support (17), a base (18) and a positioning block (21), wherein the section of the base (18) is V-shaped, the V-shaped section is installed on one side of the top of the support (17), the positioning block (21) is arranged at the rear end of the base (18), the jacking cylinder (15) is correspondingly installed on the other side of the top of the support (17), a pressing block (16) is arranged at the telescopic end of the jacking cylinder (15), a reset detection switch is arranged at the rear end of the jacking cylinder (15), a position detection switch is arranged at the front end of the jacking cylinder, and the reset detection switch and the position detection switch.
10. The intelligent suspension cylinder filling device according to claim 9, wherein: the positioning block (21) is arranged on the base (18) through an adjustable screw structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021196048.1U CN212503973U (en) | 2020-06-24 | 2020-06-24 | Intelligent filling equipment for suspension oil cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021196048.1U CN212503973U (en) | 2020-06-24 | 2020-06-24 | Intelligent filling equipment for suspension oil cylinder |
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| Publication Number | Publication Date |
|---|---|
| CN212503973U true CN212503973U (en) | 2021-02-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021196048.1U Active CN212503973U (en) | 2020-06-24 | 2020-06-24 | Intelligent filling equipment for suspension oil cylinder |
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| CN (1) | CN212503973U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113371663A (en) * | 2021-06-22 | 2021-09-10 | 济南锐骏自动化设备有限公司 | Three-in-one vacuum filling machine |
| CN116873852A (en) * | 2023-09-06 | 2023-10-13 | 济南锐骏自动化设备有限公司 | Nine-in-one quantitative oiling machine |
-
2020
- 2020-06-24 CN CN202021196048.1U patent/CN212503973U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113371663A (en) * | 2021-06-22 | 2021-09-10 | 济南锐骏自动化设备有限公司 | Three-in-one vacuum filling machine |
| CN116873852A (en) * | 2023-09-06 | 2023-10-13 | 济南锐骏自动化设备有限公司 | Nine-in-one quantitative oiling machine |
| CN116873852B (en) * | 2023-09-06 | 2023-11-03 | 济南锐骏自动化设备有限公司 | Nine-in-one quantitative oiling machine |
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