CN212502772U - Universal automatic dotting machine - Google Patents
Universal automatic dotting machine Download PDFInfo
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- CN212502772U CN212502772U CN202020613580.2U CN202020613580U CN212502772U CN 212502772 U CN212502772 U CN 212502772U CN 202020613580 U CN202020613580 U CN 202020613580U CN 212502772 U CN212502772 U CN 212502772U
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Abstract
The utility model relates to a dotting machine technical field, especially general automatic dotting machine, it includes installation fixing base, anchor clamps installation base, system control mechanism, welder control mechanism and welder, install anchor clamps installation base in the middle part of the top surface of installation fixing base, the rear end of anchor clamps installation base is connected with system control mechanism, the top of system control mechanism is connected with welder control mechanism, the front end of welder control cylinder is installed welder; the utility model discloses an be equipped with installation fixing base, anchor clamps installation base, system control mechanism, welder control mechanism and welder, make the utility model discloses structure modularization can generally satisfy many article production, and spare parts are unified, and it is convenient to maintain, and the depreciation age limit is prolonged, cost reduction; the installation, debugging and shutdown maintenance time are shortened, the generalization of special equipment is realized, and the equipment investment cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of the machine of dotting machine technique and specifically relates to automatic machine of dotting of general type.
Background
The existing automatic dotting machine is integrally designed according to the characteristics of parts, so that the clamp cannot be taken in sections and is not universal, and the depreciation period is short; various strokes, different specifications, various spare parts, high cost and difficult maintenance, and the whole mechanical structure and the electric part are designed according to the service life of 5 years. Based on this, we propose a general type automatic dotting machine to solve the deficiency of the prior art.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a universal automatic dotting machine which can meet the use requirements of multiple products and multiple vehicle types through a simple structural design and has high universality; 3 specifications are designed uniformly according to the sizes of parts, so that the types of spare parts are reduced; the structure is optimally designed, the key stress part is strengthened and treated, the electric part is protected by metal, the service life is prolonged to 10 years, and the cost is reduced.
The technical scheme of the utility model is that:
automatic dotter of general type, its characterized in that: the welding gun control device comprises an installation fixing seat, an anchor clamps installation base, a system control mechanism, a welding gun control mechanism and a welding gun, wherein the anchor clamps installation base is installed in the middle of the top surface of the installation fixing seat, the system control mechanism is connected to the rear end of the anchor clamps installation base, the welding gun control mechanism is connected to the top of the system control mechanism, and the welding gun is installed at the front end of a welding gun control cylinder.
Furthermore, first organ covers are installed at two ends of the top surface of the installation fixing seat, and second organ covers are installed on the top surface of the fixture installation base.
Further, the mounting and fixing seat comprises a first base, a first cushion block, a first base positioning block, a first organ cover connecting seat, a first organ cover connecting plate, a first organ cover connecting block, a first organ cover bracket, a first drag chain connecting block, a first drag chain groove, a first sensor bracket, a first proximity switch, a first limiting block, a first linear guide rail, a second cushion block, a first motor fixing seat, a first motor, a first lead screw supporting seat, a first lead screw cushion block, a first coupler and a first ball lead screw, wherein the first cushion block is mounted at the bottom surface supporting foot end of the first base, the first base positioning block is mounted at the bottom surface of the first base and staggered with the supporting foot, the first base cover connecting seat is fixedly mounted at the left end and the right end of the top surface of the first base, the first organ cover connecting plate is mounted at the outer side of the first organ cover connecting seat, and the first organ cover connecting plate is mounted with the first organ cover connecting block, the front end and the rear end of the first organ cover connecting seat are connected with a first organ cover supporting groove through first organ cover connecting blocks, the outer side of the front end of the first base is connected with a first drag chain groove through a plurality of first drag chain connecting blocks, the outer side of the rear end of the first base is provided with a plurality of first proximity switches through a plurality of first sensor brackets, four corners of the top surface of the first base are provided with first limiting blocks, the top surfaces of the front end and the rear end of the first base are provided with first linear guide rails through the first limiting blocks, the middle part of the top surface of each first linear guide rail is provided with a second cushion block, one end of the bottom in the first base is provided with a first motor through a first motor fixing seat, the inner bottom of the first base is provided with a plurality of first lead screw supporting seats corresponding to the first motor, and the top of each first lead screw supporting seat is provided with a first lead screw cushion block, the first motor is connected with a first ball screw through a first coupler, and the bottom of the first ball screw leans against a first screw cushion block.
Further, the fixture mounting base comprises a second base, a third cushion block, a second organ cover connecting block, a second limiting plate, a second organ cover connecting seat, a second organ cover connecting plate, a third organ cover connecting block, a second organ cover supporting groove, a second drag chain connecting block, a second drag chain groove, a second sensor bracket, a second proximity switch, a second limiting block, a second linear guide rail, a fourth cushion block, a second motor fixing seat, a servo motor, a second lead screw supporting seat, a second lead screw cushion block, a second coupler, a second ball lead screw and a connecting block, the third cushion block is fixedly mounted in the middle of the bottom surface of the second base, the second organ cover connecting block is fixedly mounted at both ends of the bottom surface of the second base, the second limiting plate is fixedly mounted at both ends of the bottom surface of the second base and on the inner side of the second organ cover connecting block, the second organ cover connecting seat is fixedly mounted at both ends of the top surface of the second base, the outer sides of the second organ cover connecting seats are respectively provided with a second organ cover connecting plate, the second organ cover connecting plates are respectively provided with a third organ cover connecting block, the front end and the rear end of each second organ cover connecting seat are respectively connected with a second organ cover supporting groove through the third organ cover connecting blocks, the outer side of the front end of the second base is connected with a second drag chain groove through a plurality of second drag chain connecting blocks, the outer side of the rear end of the second base is provided with a plurality of second proximity switches through a plurality of second sensor brackets, the four corners of the top surface of the second base are respectively provided with a second limiting block, the top surfaces of the front end and the rear end of the second base are respectively provided with a second linear guide rail through the second limiting block, the middle part of the top surface of each second linear guide rail is provided with a fourth cushion block, one end of the bottom in the second base is provided with a servo motor through a second motor fixing seat, the interior bottom of second base just corresponds servo motor department and installs a plurality of second lead screw supporting seat, the second lead screw cushion is all installed at the top of second lead screw supporting seat, servo motor has second ball screw through the second coupling joint, the bottom rubbings of second ball screw leans on the second lead screw cushion, the top of second base and the one end fixed mounting who keeps away from servo motor have the connecting block.
The utility model has the advantages that: the utility model discloses an be equipped with installation fixing base, anchor clamps installation base, system control mechanism, welder control mechanism and welder, make the utility model discloses structure modularization can generally satisfy many article production, and spare parts are unified, and it is convenient to maintain, and the depreciation age limit is prolonged, cost reduction; the installation, debugging and shutdown maintenance time are shortened, the generalization of special equipment is realized, and the equipment investment cost is reduced.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the left side of the mounting seat of the present invention;
FIG. 3 is a schematic structural view of the right side of the mounting seat of the present invention;
FIG. 4 is a schematic structural view of the left side of the fixture mounting base of the present invention;
FIG. 5 is a schematic structural view of the right side of the fixture mounting base of the present invention;
fig. 6 is a schematic structural view of the bottom side of the fixture mounting base according to the present invention.
In the figure, 1, a fixed seat is installed; 2. a clamp mounting base; 3. a system control mechanism; 4. a welding gun control mechanism; 5. a welding gun; 6. a first organ cover; 7. a second organ cover; 8. a first base; 9. a first cushion block; 10. a first base positioning block; 11. a first organ cover connecting seat; 12. a first organ cover connecting plate; 13. a first organ cover connecting block; 14. a first organ cover bracket; 15. a first drag chain connecting block; 16. a first drag chain slot; 17. a first sensor mount; 18. a first proximity switch; 19. a first stopper; 20. a first linear guide rail; 21. a second cushion block; 22. a first motor fixing seat; 23. a first motor; 24. a first lead screw supporting seat; 25. a first lead screw cushion block; 26. a first coupling; 27. a first ball screw; 28. a second base; 29. a third cushion block; 30. a second organ cover connecting block; 31. a second limiting plate; 32. a second organ cover connecting seat; 33. a second organ cover connecting plate; 34. a third organ cover connecting block; 35. a second organ cover bracket; 36. a second tow chain connecting block; 37. a second tow chain groove; 38. a second sensor support; 39. a second proximity switch; 40. a second limiting block; 41. a second linear guide; 42. a fourth cushion block; 43. a second motor fixing seat; 44. a servo motor; 45. a second lead screw supporting seat; 46. a second lead screw cushion block; 47. a second coupling; 48. a second ball screw; 49. and (4) connecting the blocks.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings:
as shown in fig. 1-6, the universal automatic dotting machine comprises an installation fixing seat, a fixture installation base, a system control mechanism, a welding gun control mechanism and a welding gun, wherein the fixture installation base is installed in the middle of the top surface of the installation fixing seat, the system control mechanism is connected to the rear end of the fixture installation base, the welding gun control mechanism is connected to the top of the system control mechanism, and the welding gun is installed at the front end of a welding gun control cylinder.
First organ covers are installed at two ends of the top surface of the installation fixing seat, and second organ covers are installed on the top surface of the fixture installation base.
The installation fixing seat comprises a first base, a first cushion block, a first base positioning block, a first organ cover connecting seat, a first organ cover connecting plate, a first organ cover connecting block, a first organ cover supporting groove, a first drag chain connecting block, a first drag chain groove, a first sensor bracket, a first proximity switch, a first limiting block, a first linear guide rail, a second cushion block, a first motor fixing seat, a first motor, a first lead screw supporting seat, a first lead screw cushion block, a first coupler and a first ball lead screw, wherein the first cushion block is installed at the supporting foot end of the bottom surface of the first base, the first base positioning block is installed on the bottom surface of the first base and is staggered with the supporting foot, the first base cover connecting seat is fixedly installed at the left end and the right end of the top surface of the first base, the first organ cover connecting plate is installed at the outer side of the first organ cover connecting seat, the first organ cover connecting plate is installed with the first organ cover connecting block, the front end and the rear end of the first organ cover connecting seat are connected with a first organ cover supporting groove through first organ cover connecting blocks, the outer side of the front end of the first base is connected with a first drag chain groove through a plurality of first drag chain connecting blocks, the outer side of the rear end of the first base is provided with a plurality of first proximity switches through a plurality of first sensor brackets, four corners of the top surface of the first base are provided with first limiting blocks, the top surfaces of the front end and the rear end of the first base are provided with first linear guide rails through the first limiting blocks, the middle part of the top surface of each first linear guide rail is provided with a second cushion block, one end of the bottom in the first base is provided with a first motor through a first motor fixing seat, the inner bottom of the first base is provided with a plurality of first lead screw supporting seats corresponding to the first motor, and the top of each first lead screw supporting seat is provided with a first lead screw cushion block, the first motor is connected with a first ball screw through a first coupler, and the bottom of the first ball screw leans against a first screw cushion block.
The fixture mounting base comprises a second base, a third cushion block, a second organ cover connecting block, a second limiting plate, a second organ cover connecting seat, a second organ cover connecting plate, a third organ cover connecting block, a second organ cover supporting groove, a second tow chain connecting block, a second tow chain groove, a second sensor bracket, a second proximity switch, a second limiting block, a second linear guide rail, a fourth cushion block, a second motor fixing seat, a servo motor, a second lead screw supporting seat, a second lead screw cushion block, a second coupler, a second ball lead screw and a connecting block, the third cushion block is fixedly mounted in the middle of the bottom surface of the second base, the second organ cover connecting block is fixedly mounted at both ends of the bottom surface of the second base, the second limiting plate is fixedly mounted at both ends of the bottom surface of the second base and at the inner side of the second organ cover connecting block, the second organ cover connecting seat is fixedly mounted at both ends of the top surface of the second base, the outer sides of the second organ cover connecting seats are respectively provided with a second organ cover connecting plate, the second organ cover connecting plates are respectively provided with a third organ cover connecting block, the front end and the rear end of each second organ cover connecting seat are respectively connected with a second organ cover supporting groove through the third organ cover connecting blocks, the outer side of the front end of the second base is connected with a second drag chain groove through a plurality of second drag chain connecting blocks, the outer side of the rear end of the second base is provided with a plurality of second proximity switches through a plurality of second sensor brackets, the four corners of the top surface of the second base are respectively provided with a second limiting block, the top surfaces of the front end and the rear end of the second base are respectively provided with a second linear guide rail through the second limiting block, the middle part of the top surface of each second linear guide rail is provided with a fourth cushion block, one end of the bottom in the second base is provided with a servo motor through a second motor fixing seat, the interior bottom of second base just corresponds servo motor department and installs a plurality of second lead screw supporting seat, the second lead screw cushion is all installed at the top of second lead screw supporting seat, servo motor has second ball screw through the second coupling joint, the bottom rubbings of second ball screw leans on the second lead screw cushion, the top of second base and the one end fixed mounting who keeps away from servo motor have the connecting block.
The utility model discloses a theory of operation does: when the welding gun welding device works, a clamp is arranged on a clamp installation base, the first linear guide rail, the second linear guide rail, the first ball screw and the second ball screw are used for controlling the clamp to move, a system control mechanism gives a signal, the first motor and the servo motor drive the clamp to move at the same time, and after the clamp arrives at a specified position, a welding gun control mechanism gives a signal, and a welding gun performs welding. The welding gun is used for welding parts, 4-axis universal design is adopted, the use requirements of multiple parts and multiple vehicle types are met, and the universality is high; the welding gun control mechanism is used for giving out a welding signal and controlling the action of a welding gun; the system control mechanism is used for sending signals required by all production of the parts so as to complete the production of the parts.
It is worth mentioning that: when the automatic walking device is used, a main power switch (a cabinet is opened in an empty mode) is firstly closed, an operation power switch (a front three-gear switch of a touch screen) is closed (note: 1, after the operation power is closed, a power indicator lamp is turned on to remind of electrifying), a running preparation button (an abnormal release button may need to be pressed) is pressed, the servo motor is reset (manually operated), so that the walking precision is guaranteed, after the original point search is completed (including after a clamp is in the original position), the automatic walking device can enter the automatic walking device, after the original position indicator lamp on an operation panel is confirmed to be turned on, the hand and the automatic switch are required to be turned to the automatic state.
The utility model discloses an be equipped with installation fixing base, anchor clamps installation base, system control mechanism, welder control mechanism and welder, make the utility model discloses structure modularization can generally satisfy many article production, and spare parts are unified, and it is convenient to maintain, and the depreciation age limit is prolonged, cost reduction; the installation, debugging and shutdown maintenance time are shortened, the generalization of special equipment is realized, and the equipment investment cost is reduced.
The foregoing embodiments and description have been provided to illustrate the principles and preferred embodiments of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed.
Claims (4)
1. Automatic dotter of general type, its characterized in that: the welding gun control device comprises an installation fixing seat, an anchor clamps installation base, a system control mechanism, a welding gun control mechanism and a welding gun, wherein the anchor clamps installation base is installed in the middle of the top surface of the installation fixing seat, the system control mechanism is connected to the rear end of the anchor clamps installation base, the welding gun control mechanism is connected to the top of the system control mechanism, and the welding gun is installed at the front end of a welding gun control cylinder.
2. The universal automatic dotting machine according to claim 1, characterized in that: first organ covers are installed at two ends of the top surface of the installation fixing seat, and second organ covers are installed on the top surface of the fixture installation base.
3. The universal automatic dotting machine according to claim 2, characterized in that: the installation fixing seat comprises a first base, a first cushion block, a first base positioning block, a first organ cover connecting seat, a first organ cover connecting plate, a first organ cover connecting block, a first organ cover supporting groove, a first drag chain connecting block, a first drag chain groove, a first sensor bracket, a first proximity switch, a first limiting block, a first linear guide rail, a second cushion block, a first motor fixing seat, a first motor, a first lead screw supporting seat, a first lead screw cushion block, a first coupler and a first ball lead screw, wherein the first cushion block is installed at the supporting foot end of the bottom surface of the first base, the first base positioning block is installed on the bottom surface of the first base and is staggered with the supporting foot, the first base cover connecting seat is fixedly installed at the left end and the right end of the top surface of the first base, the first organ cover connecting plate is installed at the outer side of the first organ cover connecting seat, the first organ cover connecting plate is installed with the first organ cover connecting block, the front end and the rear end of the first organ cover connecting seat are connected with a first organ cover supporting groove through first organ cover connecting blocks, the outer side of the front end of the first base is connected with a first drag chain groove through a plurality of first drag chain connecting blocks, the outer side of the rear end of the first base is provided with a plurality of first proximity switches through a plurality of first sensor brackets, four corners of the top surface of the first base are provided with first limiting blocks, the top surfaces of the front end and the rear end of the first base are provided with first linear guide rails through the first limiting blocks, the middle part of the top surface of each first linear guide rail is provided with a second cushion block, one end of the bottom in the first base is provided with a first motor through a first motor fixing seat, the inner bottom of the first base is provided with a plurality of first lead screw supporting seats corresponding to the first motor, and the top of each first lead screw supporting seat is provided with a first lead screw cushion block, the first motor is connected with a first ball screw through a first coupler, and the bottom of the first ball screw leans against a first screw cushion block.
4. The universal automatic dotting machine according to claim 3, characterized in that: the fixture mounting base comprises a second base, a third cushion block, a second organ cover connecting block, a second limiting plate, a second organ cover connecting seat, a second organ cover connecting plate, a third organ cover connecting block, a second organ cover supporting groove, a second tow chain connecting block, a second tow chain groove, a second sensor bracket, a second proximity switch, a second limiting block, a second linear guide rail, a fourth cushion block, a second motor fixing seat, a servo motor, a second lead screw supporting seat, a second lead screw cushion block, a second coupler, a second ball lead screw and a connecting block, the third cushion block is fixedly mounted in the middle of the bottom surface of the second base, the second organ cover connecting block is fixedly mounted at both ends of the bottom surface of the second base, the second limiting plate is fixedly mounted at both ends of the bottom surface of the second base and at the inner side of the second organ cover connecting block, the second organ cover connecting seat is fixedly mounted at both ends of the top surface of the second base, the outer sides of the second organ cover connecting seats are respectively provided with a second organ cover connecting plate, the second organ cover connecting plates are respectively provided with a third organ cover connecting block, the front end and the rear end of each second organ cover connecting seat are respectively connected with a second organ cover supporting groove through the third organ cover connecting blocks, the outer side of the front end of the second base is connected with a second drag chain groove through a plurality of second drag chain connecting blocks, the outer side of the rear end of the second base is provided with a plurality of second proximity switches through a plurality of second sensor brackets, the four corners of the top surface of the second base are respectively provided with a second limiting block, the top surfaces of the front end and the rear end of the second base are respectively provided with a second linear guide rail through the second limiting block, the middle part of the top surface of each second linear guide rail is provided with a fourth cushion block, one end of the bottom in the second base is provided with a servo motor through a second motor fixing seat, the interior bottom of second base just corresponds servo motor department and installs a plurality of second lead screw supporting seat, the second lead screw cushion is all installed at the top of second lead screw supporting seat, servo motor has second ball screw through the second coupling joint, the bottom rubbings of second ball screw leans on the second lead screw cushion, the top of second base and the one end fixed mounting who keeps away from servo motor have the connecting block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020613580.2U CN212502772U (en) | 2020-04-22 | 2020-04-22 | Universal automatic dotting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020613580.2U CN212502772U (en) | 2020-04-22 | 2020-04-22 | Universal automatic dotting machine |
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| Publication Number | Publication Date |
|---|---|
| CN212502772U true CN212502772U (en) | 2021-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020613580.2U Active CN212502772U (en) | 2020-04-22 | 2020-04-22 | Universal automatic dotting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113320968A (en) * | 2020-04-22 | 2021-08-31 | 广州优尼冲压有限公司 | Universal automatic dotting machine |
| CN113714700A (en) * | 2021-09-10 | 2021-11-30 | 徐州玄腾机械有限公司 | Precision casting assembling and welding workbench |
-
2020
- 2020-04-22 CN CN202020613580.2U patent/CN212502772U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113320968A (en) * | 2020-04-22 | 2021-08-31 | 广州优尼冲压有限公司 | Universal automatic dotting machine |
| CN113714700A (en) * | 2021-09-10 | 2021-11-30 | 徐州玄腾机械有限公司 | Precision casting assembling and welding workbench |
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