Precast unit concrete cloth system
Technical Field
The utility model relates to a PC prefabricated component production line technical field especially relates to a prefabricated component concrete cloth system.
Background
The cloth machine is one of the important station equipment of PC prefabricated component production line, and cloth machine work after a period, all can produce the cement material on the inner wall of hopper, (mixing) shaft and the spiral material feeding unit and remain, can influence normal cloth effect and progress, influence the result of use, consequently need wash. Referring to fig. 1, in the precast concrete distribution system of the conventional art, a distributor 3 is suspended at the lower end of a distributor frame 2, a discharge port of the distributor 3 is close to the top of a mold 7, and a cleaning tank 6 is disposed below a steel trolley 8. During cleaning, the steel trolley 8 carries the die 7 to leave the material distribution station, and cleaning sewage of the material distributor 3 directly falls into the cleaning pool 6. This arrangement has the following technical problems:
1) when the distributing machine 3 is cleaned, the die 7 and the steel trolley 8 cannot normally pass below the distributing machine 3, and the production line needs to be stopped.
2) When the material distributing machine 3 is cleaned, the residual concrete and the sewage in the material distributing machine 3 directly fall down to inevitably cause sewage splashing, pollute the environment and influence the service life of nearby electrical equipment.
Chinese utility model patent CN206733286U, CN 207711031U, CN 208772074U, CN 209049799U, and chinese utility model patent application CN 110743849 a all relate to the cloth machine cleaning equipment, but do not relate to the solution of above-mentioned two technical problems.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome prior art not enough, provide a prefabricated component concrete cloth system that prefabricated component circulation can go on simultaneously on cloth machine washs and the production line.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the utility model provides a prefabricated component concrete cloth system, prefabricated component concrete cloth system includes belt cleaning device, many support columns, supports in the cloth frame of many support column tops to and the cloth machine of suspension in cloth frame lower extreme, belt cleaning device is including articulating the water receiving bucket on cloth frame or cloth machine, the water receiving bucket can rotate to one side of cloth machine around the pin joint in order to avoid disturbing the cloth work of cloth machine, the water receiving bucket still can rotate to the below of cloth machine around the pin joint in order to accept the sewage that produces when the cloth machine washs.
When the cloth machine needs to wash, with the water receiving bucket upset to wasing the station, during the abluent sewage stream of cloth machine connects the water bucket, in the sewage accessible pipeline etc. that connects in the water bucket inserts clean water basin or other sewage storage facilities to do not influence the circulation of prefabricated component on the production line. Moreover, the cleaning system has no splash, is favorable for environmental sanitation protection, and is convenient for the water and moisture prevention of electrical equipment. When the material distributor starts material distribution, the water receiving hopper is turned over to an avoiding station, so that the material distribution work of the material distributor is not affected.
As a further improvement of the above technical solution:
the cleaning device further comprises a water receiving tank arranged on the support column, the water receiving tank is arranged close to one side of the distributing machine and is used for receiving sewage in the water receiving hopper. From this, can reduce water receiving hopper size design, practice thrift manufacturing and running cost.
A water receiving tank is arranged below the water outlet side of the water receiving hopper, the water receiving tank is of a tubular structure with the top and the bottom open, and sewage flows in from the top and flows out from the bottom during cleaning.
The water receiving hopper is provided with a water receiving opening and a water outlet, when the water receiving hopper rotates to the position below the distributing machine, the water receiving opening is located right below the distributing machine, and the water outlet is located right above the water receiving tank.
The opening length of the water receiving opening is the same as the length of the material distributor.
The width of the water receiving bucket is the same as that of the distributing frame, the top of the water receiving bucket is open, a sewage port of the cleaning distributing machine directly flows into the water receiving bucket, the lower part of the water receiving bucket is closed, only the lowest point of one side of the water receiving bucket is provided with a small hole, and sewage flows out from the hole during cleaning.
And a cleaning pool for receiving sewage in the water receiving tank is also arranged on the foundation below the water receiving tank. And a cleaning pool is arranged below the water receiving tank and used for collecting and storing cleaning sewage. Therefore, the water receiving hopper, the water receiving tank and the cleaning pool form a cleaning system, the water receiving hopper and the water receiving tank are only used as switching components, and the size can be flexibly designed according to the site.
Be equipped with the platform truck that supports prefabricated component forming die on the ground under the cloth machine, wash one side of pond locating the platform truck. Through introducing the washing sewage to the steel platform truck side, wash the pond height and can not receive the steel platform truck restriction, the capacity can increase.
The water receiving hopper is hinged with the material distribution frame or the material distribution machine through a telescopic cylinder.
Compared with the prior art, the utility model has the advantages of:
1. the utility model discloses a belt cleaning device can the autonomous working to can with the production line on the prefabricated component circulation move simultaneously, thereby the production line need not the shut down, improved prefabricated component production efficiency greatly.
2. Because the utility model discloses a belt cleaning device has set up the water receiving bucket of butt joint cloth machine to no water flower splashes when the cloth machine washs, is favorable to the sanitation protection, the dampproofing and waterproofing of the electrical equipment of being convenient for.
Drawings
Fig. 1 is a schematic structural view of a precast concrete distribution system of the prior art.
Fig. 2 is a front view structure diagram of the precast concrete distribution system according to the embodiment of the present invention.
Fig. 3 is the utility model discloses prefabricated component concrete cloth system's side view structure schematic diagram.
Fig. 4 is a schematic structural diagram of the cleaning device located at the avoidance station in the embodiment of the present invention.
Fig. 5 is a schematic structural diagram of the cleaning device located at the cleaning station in the embodiment of the present invention.
Illustration of the drawings: 1. a support pillar; 2. a cloth frame; 3. a material distributor; 4. a water receiving hopper; 41. a water receiving port; 42. a water outlet; 5. a water receiving tank; 6. a cleaning tank; 7. a mold; 8. a trolley; 9. a telescoping cylinder.
Detailed Description
The invention is further described below with reference to specific preferred embodiments, without thereby limiting the scope of protection of the invention.
Example (b):
as shown in fig. 2 to 5, the precast concrete distribution system of the embodiment includes a cleaning device, a plurality of support columns 1, a distribution frame 2 supported at the top ends of the plurality of support columns 1, and a distribution machine 3 suspended at the lower end of the distribution frame 2.
The cleaning device comprises a water receiving bucket 4 hinged on the material distributor 3, a water receiving tank 5 arranged on the support column 1, and a cleaning pool 6 arranged on the foundation below the water receiving tank 5.
Referring to fig. 2 and 3, the material distributor 3 and the water receiving bucket 4 are both provided with hinged seats 10, and a telescopic cylinder 9 is hinged between the two hinged seats. From this, the rotation of water receiving hopper 4 accessible telescoping cylinder 9 and flexible rotate to one side of cloth machine 3 around the pin joint in order to avoid disturbing the cloth work of cloth machine 3, and water receiving hopper 4 still can rotate to the below of cloth machine 3 around the pin joint in order to accept the sewage that produces when cloth machine 3 washs. That is, the water receiving hopper 4 is provided with an avoiding station and a cleaning station, and when the material distributor 3 is in a material distribution state, the water receiving hopper 4 is rotated to the avoiding station so as to avoid interfering with the material distribution work of the material distributor 3. When the distributing machine 3 needs to be cleaned, the water receiving bucket 4 is rotated to a cleaning station, and sewage generated by cleaning of the distributing machine 3 flows into the water receiving bucket 4.
In this embodiment, the water receiving tank 5 is disposed near one side of the material distributor 3, and the water receiving tank 5 is used for receiving sewage in the water receiving hopper 4. The cleaning pool 6 is positioned below the water receiving tank 5 and is used for receiving sewage in the water receiving tank 5.
The width of the water receiving bucket 4 is the same as that of the distributing frame, the top of the water receiving bucket is opened to be used as a water receiving port 41, sewage for cleaning the distributing machine 3 directly flows into the water receiving bucket 4 through the sewage port, the lower part of the water receiving bucket 4 is closed, only the lowest point of one side of the water receiving bucket is provided with a small hole to be used as a water outlet 42, when the water receiving bucket 4 rotates to a cleaning station, the water receiving port 41 is positioned under the distributing machine 3, and the water outlet 42 is positioned over the water receiving tank 5. During cleaning, sewage flows out of the water outlet 42 and is converged into the water receiving tank 5 arranged below the water outlet side of the water receiving hopper 4.
The water receiving tank 5 is a tubular structure with an open top and an open bottom, and sewage flows in from the top and flows out from the bottom during cleaning; and a cleaning pool 6 is arranged below the water receiving tank 5 and used for collecting and storing cleaning sewage.
In this embodiment, a trolley 8 for supporting the prefabricated part forming die 7 is arranged on the foundation right below the material distributor 3, and the cleaning tank 6 is arranged on one side of the trolley 8. Through introducing washing pond 6 to steel platform truck side, wash 6 height in pond and can not receive the steel platform truck restriction, the capacity can increase.
The above description is only for the preferred embodiment of the present application and should not be taken as limiting the present application in any way, and although the present application has been disclosed in the preferred embodiment, it is not intended to limit the present application, and those skilled in the art should understand that they can make various changes and modifications within the technical scope of the present application without departing from the scope of the present application, and therefore all the changes and modifications can be made within the technical scope of the present application.