CN212496422U - Tool and die steel production line - Google Patents
Tool and die steel production line Download PDFInfo
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- CN212496422U CN212496422U CN202021068981.0U CN202021068981U CN212496422U CN 212496422 U CN212496422 U CN 212496422U CN 202021068981 U CN202021068981 U CN 202021068981U CN 212496422 U CN212496422 U CN 212496422U
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Abstract
The utility model provides a tool and die steel production line relates to metallurgical manufacturing technical field, has solved the technical problem that conventional die steel production line is efficient, the energy consumption is high, production security is low and the product percent of pass is low. The tool and die steel production line comprises a heating table (1), a die casting device (2) and a rolling-off device (3). The utility model relates to a tool and die steel production line passes through hydraulic power unit (4) and provides continuous, stable and safe power supply for die-casting device (2) and roll disconnected device (3), realizes automatically cutting through hydraulic ram (302) and rolling sword (301) and PLC controller (6), and production efficiency is high, adopts intermediate frequency induction heating platform to reduce the energy consumption to roll and ensure the mould steel product qualification rate instead of forged mode.
Description
Technical Field
The utility model relates to a metallurgical manufacturing technology field, concretely relates to tool and die steel production line.
Background
As is known, a tool and a die are known as "the female of the modern industry", which can sufficiently reflect the importance and non-wear contribution of the tool and the die in the modern industry, and tool and die steel is the most important component of the tool and the die and is commonly used for manufacturing dies such as a cold stamping die, a hot stamping die, a die-casting die and the like.
At present, in iron and steel production enterprises, the production of tool and die steel mainly adopts a forging production mode, but the tool and die steel produced by adopting the mode has low surface quality, unstable product performance and low yield, is heated by a heating furnace, has high energy consumption and high production cost, is usually cut by adopting a manual cutting mode in the production process, and has low production efficiency and low production safety.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a tool and die steel production line, which provides continuous, stable and safe power source for the die casting device and the rolling and breaking device through a hydraulic pump station, effectively avoids safety accidents of operators by an infrared sensor arranged on the die casting device, has good heating efficiency by adopting a medium-frequency induction heating table and low energy consumption, realizes automatic cut-off by a hydraulic jack, a rolling knife and a PLC controller, has high production efficiency, and ensures the qualification rate of die steel products in a rolling and forging replacing mode; the technical problems of low efficiency, high energy consumption, low production safety and low product percent of pass of the conventional die steel production line are solved. The utility model provides a plurality of technical effects that preferred technical scheme among a great deal of technical scheme can produce see the explanation below in detail.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a tool and die steel production line, includes warm table, die-casting device and rolls disconnected device, wherein:
a hydraulic pump station is installed on one side of the heating platform;
the die-casting device also comprises two hydraulic rods and a die-casting base;
one end of the hydraulic rod is arranged in a hydraulic rod groove of the die-casting base, and the other end of the hydraulic rod is provided with a die-casting table;
the rolling and breaking device comprises a hydraulic jack and a guide rail groove;
a rolling cutter is arranged on the hydraulic top;
two ends of the rolling cutter are arranged on the guide rail groove;
the hydraulic rod and the hydraulic jack are both connected with a hydraulic pump station through a hydraulic oil pipe;
an infrared sensor is further arranged on one side of the die-casting base;
the hydraulic pump station is also provided with a PLC controller;
and the infrared sensor and the hydraulic pump station are electrically connected with the PLC.
Optionally or preferably, the heating stage is a medium frequency induction heating stage.
Based on the technical scheme, the following technical effects can be generated:
the embodiment of the utility model provides a pair of tool and die steel production line is applicable to production tool and die steel. Provide for die-casting device and roll disconnected device through hydraulic power unit and last, stable and safe power supply, the infrared sensor of setting on the die-casting device effectively avoids operating personnel to take place the incident, it is good to adopt intermediate frequency induction heating platform heating efficiency, the energy consumption is low, realize automatic the cuting through hydraulic ram and rolling sword and PLC controller, high production efficiency, the mode with rolling instead of forging has ensured mould steel product qualification rate, the technical problem that conventional mould steel production line is inefficient has been solved, the energy consumption is high, low and the product percent of pass is low in production security.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
in the figure: 1. a heating stage; 2. a die casting device; 3. a roll-off device; 4. a hydraulic pump station; 5. an infrared sensor; 6. a PLC controller; 201. die-casting platform; 202. a hydraulic lever; 203. a die-casting base; 301. binding a knife; 302. a hydraulic jack; 303. a guide rail groove.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following description.
As shown in fig. 1-2:
the utility model provides a production line of tool and die steel, which comprises a heating table 1, a die casting device 2 and a roll-off device 3; wherein:
a hydraulic pump station 4 is installed on one side of the heating platform 1;
the die casting device 2 further comprises two hydraulic rods 202 and a die casting base 203;
one end of the hydraulic rod 202 is arranged in a hydraulic rod groove of the die-casting base 203, and the other end of the hydraulic rod is provided with the die-casting table 201;
the rolling and breaking device 3 comprises a hydraulic jack 302 and a guide rail groove 303;
a rolling cutter 301 is arranged on the hydraulic jack 302;
the two ends of the rolling cutter 301 are arranged on the guide rail grooves 303;
the hydraulic rod 202 and the hydraulic jack 302 are both connected with the hydraulic pump station 4 through hydraulic oil pipes;
an infrared sensor 5 is further arranged on one side of the die-casting base 203;
the hydraulic pump station 4 is also provided with a PLC (programmable logic controller) 6;
the infrared sensor 5 and the hydraulic pump station 4 are electrically connected with the PLC 6.
As an alternative embodiment, the heating stage 1 is a medium frequency induction heating stage.
As an alternative embodiment, the hydraulic pump station 4 provides a continuous and stable power source for the die casting device 2 and the breaking device 3.
As an optional implementation mode, the PLC controller 6 automatically controls the hydraulic pump station 4, so as to realize automatic die casting and roll breaking operations, thereby improving the production efficiency.
As an optional implementation mode, when the infrared sensor 11 monitors that the distance between the worker and the device is less than the safe distance, the infrared sensor transmits a signal to the PLC controller 6 to control the hydraulic pump station 4 to stop, so that production accidents are avoided, and the operation safety of the worker is improved.
As an optional embodiment, the heating table 1 reduces energy consumption by means of medium-frequency induction heating, and is high in safety.
As an optional implementation manner, both ends of the rolling cutter 301 are installed on the guide rail grooves, so that the degree of freedom of the rolling cutter 301 is limited, the rolling cutter is prevented from shifting, and the product yield is improved.
The utility model relates to a work process of tool and die steel production line as follows: the die steel to be processed is heated to a certain temperature through the medium-frequency induction heating table 1, the PLC 6 controls the hydraulic pump station 4 to drive the hydraulic rod 202 to enable the die-casting table 201 to repeatedly die-cast the steel, and the rolling cutter 301 automatically rolls off the die-cast and formed steel along the guide rail groove 303 under the driving of the hydraulic ram 302, so that the automatic production degree is high, and the production efficiency is improved; the PLC controllers arranged on the infrared sensor 5 on the die-casting base 203 and the hydraulic pump station 4 guarantee the safety of workers.
Claims (2)
1. The utility model provides a tool and die steel production line which characterized in that: including warm table (1), die-casting device (2) and roll disconnected device (3), wherein:
a hydraulic pump station (4) is installed on one side of the heating platform (1);
the die-casting device (2) further comprises two hydraulic rods (202) and a die-casting base (203);
one end of the hydraulic rod (202) is arranged in a hydraulic rod groove of the die-casting base (203), and the other end of the hydraulic rod is provided with the die-casting table (201);
the rolling-off device (3) comprises a hydraulic jack (302) and a guide rail groove (303);
a rolling cutter (301) is arranged on the hydraulic jack (302);
the two ends of the rolling cutter (301) are arranged on the guide rail groove (303);
the hydraulic rod (202) and the hydraulic jack (302) are both connected with the hydraulic pump station (4) through hydraulic oil pipes;
an infrared sensor (5) is further arranged on one side of the die-casting base (203);
the hydraulic pump station (4) is also provided with a PLC (programmable logic controller) (6);
and the infrared sensor (5) and the hydraulic pump station (4) are electrically connected with the PLC (6).
2. The tool and die steel production line of claim 1, wherein: the heating table (1) is a medium-frequency induction heating table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021068981.0U CN212496422U (en) | 2020-06-11 | 2020-06-11 | Tool and die steel production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021068981.0U CN212496422U (en) | 2020-06-11 | 2020-06-11 | Tool and die steel production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212496422U true CN212496422U (en) | 2021-02-09 |
Family
ID=74395764
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021068981.0U Active CN212496422U (en) | 2020-06-11 | 2020-06-11 | Tool and die steel production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212496422U (en) |
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2020
- 2020-06-11 CN CN202021068981.0U patent/CN212496422U/en active Active
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