CN212483806U - Automatic supplementary school line equipment - Google Patents
Automatic supplementary school line equipment Download PDFInfo
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- CN212483806U CN212483806U CN201922146519.1U CN201922146519U CN212483806U CN 212483806 U CN212483806 U CN 212483806U CN 201922146519 U CN201922146519 U CN 201922146519U CN 212483806 U CN212483806 U CN 212483806U
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- cable
- upper computer
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- checking
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Abstract
The utility model discloses an automatic auxiliary line calibration device, which comprises a line calibration panel, an upper computer and a cable scanning device, wherein the upper computer is connected with the line calibration panel and the cable scanning device; the cable checking panel comprises an insulating shell, a control module and a cable connector, wherein the cable connector is arranged on the surface of the insulating shell, and the control module is arranged inside the insulating shell. The device utilizes a scanning imaging recognition technology and an intelligent control recognition module to assist in completing line calibration work in a manual and high-efficiency mode, and improves the accuracy of field line calibration work.
Description
Technical Field
The utility model relates to an intelligent school line technical field of production site specifically is an automatic supplementary school line equipment.
Background
In the production field of electric locomotives, cable calibration is an important calibration procedure in the manufacture of semi-finished products of locomotives and vehicles, the calibration procedure needs to accurately calibrate the wire diameter and specification of a cable, the wire number identification, the pasting wire harness number and the reserved mark on the cable, and the point position and the installation password of the manufactured connector are matched with a procedure card.
The check-up in-process divide into scattered line proofreading and connector proofreading, need two people to use the school line ware to connect the cable both ends simultaneously, send the warning tone or the warning light is bright when the school line ware, shows that the cable is good to be put through, looks over cable line footpath, specification, line number, pencil number, reservation mark and the installation password of connector and the corresponding condition of plug number with the process card again. The cable calibration process is complex, a large amount of manual labor is needed in the past, the calibration process is completed by manpower, much time is needed, and the efficiency is low; and secondly, the proofreading of the information and the process card on the cable is manually observed, so that errors are easily generated, a certain error rate exists, unnecessary reworking in the subsequent production process is caused, and the workload is increased. In the field of electric locomotive production, the intellectualization and visualization of the aspect are still in a blank stage, and the problem that the completely manual line correction is continuously used in the future for more complex electric locomotive systems is more prominent and cannot meet the development trend of intelligent manufacturing.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving the problem that above-mentioned prior art exists and provide an automatic supplementary school line equipment, this equipment can assist artifical more high-efficient, accurately accomplishes the school line work of electric locomotive production job site.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: an automatic auxiliary line calibration device comprises a line calibration panel, an upper computer and a cable scanning device, wherein the upper computer is connected with the line calibration panel and the cable scanning device; the cable checking panel comprises an insulating shell, a control module and a cable connector, wherein the cable connector is arranged on the surface of the insulating shell, and the control module is arranged inside the insulating shell. The device utilizes a scanning imaging recognition technology and an intelligent control recognition module to assist in completing line calibration work in a manual and high-efficiency mode, and improves the accuracy of field line calibration work.
The cable scanning device comprises an industrial camera and a camera bracket; the industrial camera is fixed on the camera support and is connected with the upper computer. The industrial camera uploads the scanned cable picture to the upper computer, the upper computer identifies the related information of the cable in the picture and processes and stores the identification information, and meanwhile, the upper computer receives an error reporting signal and a correction signal from the cable calibration panel and warns operators.
The cable joint comprises a plug and a probe, wherein the plug comprises a 48-core brake cabinet socket, a 56-core cab middle cabinet socket, a 19-core round socket and a universal terminal row socket; the plug and the cable of the probe are connected with the control module. The socket, the probe and the universal socket of different models are arranged to improve the practicability of the equipment and meet the requirements of cable calibration operation under different conditions.
The control module includes: the ARM7 embedded chip minimum system, 64 routes hunting and line-checking recuperate and indicating circuit, communication module, ARM7 embedded chip minimum system and 64 routes hunting and line-checking recuperate and indicating circuit, communication module connect; the 64-path line seeking and correcting conditioning and indicating circuit is connected with the cable connector, and the communication module is connected with the upper computer. The 64-path line-seeking and correcting conditioning and indicating circuit is used for ensuring that the line correcting panel outputs and collects 64-path signals at most at the same time so as to meet the line correcting requirement of the 64-core connector with the most site positions, and meanwhile, the upper computer displays the plug jack which is currently tested and conducted in real time through the indicating circuit according to a real-time line correcting result uploaded by the indicating circuit, and continuously flickers to guide an operator to quickly position the site positions.
Compared with the prior art, the utility model discloses the beneficial effect who has does: the utility model discloses can accurately proofread the line footpath, the specification of cable, line number sign on the cable, paste the pencil number and reserve the mark, whether the position, the installation password of having made the connector and the school line process card phase-match, wherein the school line process card need not to look up the school line table by the operating personnel in can directly the leading-in equipment. The device can assist in completing the line calibration work with high efficiency and directly improve the accuracy of the on-site line calibration work.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention
FIG. 2 is a schematic view of the operation flow of the wire calibration
Reference numerals: the device comprises an upper computer 1, a cable calibration panel 2, a cable scanning device 3, a camera support 4, an industrial camera 5, a probe 6, a 48-core brake cabinet socket 7, a 56-core cab middle cabinet socket 8, a 19-core round socket 9 and a universal terminal row socket 10.
Detailed Description
As shown in fig. 1, the automatic auxiliary cable calibration equipment comprises a cable calibration panel 2, an upper computer 1 and a cable scanning device 3, wherein the upper computer 1 is connected with the cable calibration panel 2 and the cable scanning device 3; the cable joint sets up on insulating casing surface, and control module sets up inside insulating casing. The cable scanning device 3 includes an industrial camera 5 and a camera mount 4; the industrial camera 5 is fixed on the camera support 4, and the industrial camera 5 is connected with the upper computer 1. The cable joint comprises a plug and a probe, wherein the plug comprises a 48-core brake cabinet socket 7, a 56-core cab middle cabinet socket 8, a 19-core round socket 9 and a universal terminal row socket 10; the plug and the cable of the probe are connected with the control module. The control module includes: the ARM7 embedded chip minimum system, 64 routes hunting and line-checking recuperate and indicating circuit and communication module, ARM7 embedded chip minimum system and 64 routes hunting and line-checking recuperate and indicating circuit, communication module connect; the 64-path line seeking and correcting conditioning and indicating circuit is connected with the cable connector, and the communication module is connected with the upper computer.
As shown in fig. 2, the specific steps of cable calibration using the apparatus are as follows: firstly, an operator judges whether the plug number is manually input or the cable scanning device 3 automatically detects the plug number, and the two methods can display the process card data on the upper computer 1.
When the two ends of the cable are all plug-ins, the plug-ins at the two ends are respectively inserted into the cable checking panel 2, the system can automatically check whether the point position and the line diameter of the plug-ins are consistent with those of the process card, the checking result (such as normal, broken line, short circuit and misconnection) is transmitted to a display port of the upper computer 1 of the intelligent cable checking system through the communication module to be displayed, error information is stored, and therefore the upper computer 1 can conduct sound and light alarm if errors exist.
When the cable end and the scattered cable end are respectively the plug-in unit and the scattered cable, the plug-in unit end is inserted into the cable checking panel 2, and the scattered cable end is manually connected with the cable to the probe 6 of the cable checking panel 2 one by one randomly to perform cable checking. The specific process is as follows: randomly picking up a scattered wire by manual work, contacting a probe 6 on a wire correcting panel 2 with a wire core (a conductive part) of the scattered wire, immediately checking and detecting the wire correcting panel 2, transmitting information to an upper computer 1 through a communication module on a control module in the wire correcting panel 2, displaying a correct wire number of the wire on a display of the upper computer 1 through a retrieval wire number data table, manually placing the wire number on the scattered wire end of the wire cable in a scanning area of an automatic wire number recognition device 3, automatically recognizing the wire number and returning data to the upper computer 1, comparing the scanned and recognized wire number with the correct wire number displayed on a display screen by a background of the upper computer 1, and if the two are consistent, indicating that the wire connection is normal; otherwise, the cables are connected in a wrong way, the data results are stored, if the data results are wrong, the upper computer 1 carries out sound and light alarm, and then the steps are repeated to finish the detection of scattered wires one by one.
Claims (4)
1. An automatic auxiliary cable calibration device is characterized by comprising a cable calibration panel (2), an upper computer (1) and a cable scanning device (3), wherein the upper computer (1) is connected with the cable calibration panel (2) and the cable scanning device (3); the cable checking panel (2) comprises an insulating shell, a control module and a cable connector, wherein the cable connector is arranged on the surface of the insulating shell, and the control module is arranged inside the insulating shell.
2. The automatic auxiliary line-checking apparatus according to claim 1, wherein the cable scanning device (3) comprises an industrial camera (5) and a camera stand (4); the industrial camera (5) is fixed on the camera support (4), and the industrial camera (5) is connected with the upper computer (1).
3. The automatic auxiliary line checking device according to claim 1, wherein the cable joint comprises a plug and a probe, the plug comprises a 48-core brake cabinet socket (7), a 56-core cab-in-cabinet socket (8), a 19-core round socket (9) and a universal terminal row socket (10); the plug and the cable of the probe are connected with the control module.
4. The automatic auxiliary line plugging device of claim 1, wherein the control module comprises: the ARM7 embedded chip minimum system, 64 routes hunting and line-checking recuperate and indicating circuit and communication module, ARM7 embedded chip minimum system and 64 routes hunting and line-checking recuperate and indicating circuit, communication module connect; the 64-path line seeking and correcting conditioning and indicating circuit is connected with the cable connector, and the communication module is connected with the upper computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922146519.1U CN212483806U (en) | 2019-12-04 | 2019-12-04 | Automatic supplementary school line equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922146519.1U CN212483806U (en) | 2019-12-04 | 2019-12-04 | Automatic supplementary school line equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212483806U true CN212483806U (en) | 2021-02-05 |
Family
ID=74414962
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922146519.1U Active CN212483806U (en) | 2019-12-04 | 2019-12-04 | Automatic supplementary school line equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212483806U (en) |
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2019
- 2019-12-04 CN CN201922146519.1U patent/CN212483806U/en active Active
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