CN212477019U - Multifunctional fiber rope hairiness removing equipment - Google Patents
Multifunctional fiber rope hairiness removing equipment Download PDFInfo
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- CN212477019U CN212477019U CN202021737476.0U CN202021737476U CN212477019U CN 212477019 U CN212477019 U CN 212477019U CN 202021737476 U CN202021737476 U CN 202021737476U CN 212477019 U CN212477019 U CN 212477019U
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Abstract
The utility model provides a multi-functional fiber rope area unhairing feather equipment, comprises an operation bench, both sides are equipped with fiber rope fixing device and fiber rope recovery unit respectively around the operation panel, the middle part of operation panel is equipped with colour mark device, be equipped with the length counter of installing on the operation panel between fiber rope fixing device and the colour mark device, be equipped with the unhairing feather oven of installing on the operation panel between colour mark device and the fiber rope recovery unit, the front end of operation panel is equipped with the PLC control box, is equipped with control panel on it, and embeds the PLC controller, the PLC controller respectively with control panel, fiber rope recovery unit, length counter, colour mark device and unhairing feather oven electric connection. The utility model discloses simple structure, convenient operation, it is effectual to remove the filoplume, and can carry out the mark of appointed length to cordage or fag end.
Description
Technical Field
The utility model relates to a multi-functional fiber rope area unhairing feather equipment belongs to the processing after-treatment technical field of the fiber rope.
Background
In the production of the fiber rope, the surface of the rope generates hairiness due to the contact with production equipment in the processes of rope skin twisting, knitting, pre-weaving, doubling, weaving and the like; in the production of the fiber woven belt, the contact of the yarns and production equipment can also enable the surface of the woven belt to generate hairiness, the hairiness seriously affects the appearance, the hand feeling and the luster of the fiber ropes and the rope belt, meanwhile, the rope belt is possibly blocked due to hairiness nodules generated by the hairiness on the surface in use, and the life safety of a rope belt user is extremely easy to threaten.
Meanwhile, in the production process of the fiber rope and the rope belt, the phenomena that the length of the fiber rope and the rope belt needs to be marked and the length of the rope needs to be measured often occur, and in the existing production process, a large amount of labor and time are consumed for length measurement and marking often.
SUMMERY OF THE UTILITY MODEL
For solving the technical problem that above-mentioned exists, the utility model provides a multi-functional fibre fag feather equipment of area, unhairing feather equipment simple structure, convenient operation has realized carrying out the unhairing feather operation to fibre rope or fag end reliably, has improved the quality of product, and equipment operation process is simple, swift, degree of automation is high.
In order to achieve the above purpose, the utility model adopts the technical proposal that:
the utility model provides a multi-functional fiber rope area unhairing feather equipment, includes the operation panel, both sides are equipped with fibre rope fixing device and fibre rope recovery unit respectively around the operation panel, the middle part of operation panel is equipped with the colour mark device, be equipped with the length counter of installing on the operation panel between fibre rope fixing device and the colour mark device, be equipped with the unhairing feather oven of installing on the operation panel between colour mark device and the fibre rope recovery unit, the front end of operation panel is equipped with the PLC control box, is equipped with control panel on it, and embeds the PLC controller, the PLC controller respectively with control panel, fibre rope recovery unit, length counter, colour mark device and unhairing feather oven electric connection.
Preferably, the fiber rope fixing device and the fiber rope recovery device both comprise a support frame, the support frame is respectively connected with rollers in an I shape in a rotating mode, the support frame of the fiber rope recovery device is provided with a driving motor, a transmission shaft of the driving motor is fixedly connected with a rotating shaft of the roller of the fiber rope recovery device, and the PLC is electrically connected with the driving motor.
Preferably, the color marking device comprises a U-shaped frame, the U-shaped frame comprises a first connecting plate, a second connecting plate and a third connecting plate, the first connecting plate is horizontally and fixedly installed on the operating platform, the third connecting plate is parallel to the first connecting plate, the second connecting plate is vertically arranged, and two ends of the second connecting plate are respectively and fixedly connected with the first connecting plate and the third connecting plate; a supporting rod is arranged in the middle of the first connecting plate, a fiber rope supporting seat used for supporting a fiber rope is arranged at the end of the supporting rod, and the upper surface of the fiber rope supporting seat is an arc-shaped surface; the paint box is characterized in that a sleeve is arranged on the third connecting plate, an electromagnet fixedly connected to the third connecting plate is arranged in the sleeve, a magnetic suction block positioned below the electromagnet is further arranged in the sleeve, the magnetic suction block is fixedly connected with the telescopic rod, a paint box is arranged at the tail end of the telescopic rod, sieve holes are formed in the bottom end of the paint box, cotton cloth is connected to the bottom end of the paint box, elastic cotton is wrapped in the cotton cloth, and a spring sleeved on the telescopic rod is arranged between the paint box and the sleeve; the PLC is electrically connected with the electromagnet.
Preferably, the hairiness removing oven is square and comprises a shell, a heat insulating layer is arranged in the shell, heating wires are arranged on the inner side of the heat insulating layer, a rope inlet and a rope outlet are respectively arranged at the front end and the rear end of the shell, annular sleeves are respectively arranged in the rope inlet and the rope outlet, the inner walls of the annular sleeves are smoothly arranged, a convex ring protruding outwards is arranged at the edge of an opening in the middle of each annular sleeve, and the surface of each convex ring is arc-shaped; the front of casing is equipped with the temperature control instrument, temperature control instrument and PLC controller electric connection.
Preferably, the PLC is in communication connection with a computer, a hairiness removing temperature control interface and a color marking interface with a specified length are arranged in the computer, and the hairiness removing temperature control interface is used for displaying the set temperature and the current temperature of the hairiness removing oven and adjusting and setting the set temperature; the specified length color marking interface is used for displaying the current length value of the length counter and the set specified length value, and can adjust and set the specified length value.
The utility model discloses simple structure, convenient operation, it is effectual to remove the filoplume, and can carry out the mark of appointed length to cordage or fag end.
Drawings
Fig. 1 is a front view of the multifunctional fiber rope hairiness removing device of the present invention.
Fig. 2 is a schematic structural diagram of the roller of the present invention.
Fig. 3 is a cross-sectional view of the color marking apparatus of the present invention.
Fig. 4 is a sectional view of the hairiness removing oven of the present invention.
Fig. 5 is a side view of the hairiness removing oven of the present invention.
Figure 6 is a side view of the present invention annulus.
Figure 7 is a cross-sectional view of the annulus of the present invention.
In the figure: 1. an operation table; 2. a fiber rope fixing device; 3. a fiber rope recovery device; 4. a color marking device; 401. a first connecting plate; 402. a second connecting plate; 403. a third connecting plate; 404. a support bar; 405. a fiber rope supporting seat; 406. a sleeve; 407. an electromagnet; 408. a magnetic block; 409. a telescopic rod; 410. a paint box; 411. elastic cotton; 412. a spring; 5. a length counter; 6. a hairiness removing oven; 601. a heat-insulating layer; 602. heating wires; 603. an annular sleeve; 604. a convex ring; 7. a PLC control box; 8. a roller; 9. a drive motor; 10. a fiber rope.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, a multifunctional fiber rope belt hairiness removing device comprises an operation table 1, a fiber rope fixing device 2 and a fiber rope recovery device 3 are respectively arranged on the front side and the rear side of the operation table 1, a color marking device 4 is arranged in the middle of the operation table 1, a length counter 5 mounted on the operation table 1 is arranged between the fiber rope fixing device 2 and the color marking device 4, a hairiness removing oven 6 mounted on the operation table 1 is arranged between the color marking device 4 and the fiber rope recovery device 3, a PLC control box 7 is arranged at the front end of the operation table 1, a control panel is arranged on the PLC control box, a PLC controller is arranged in the PLC control box, and the PLC controller is electrically connected with the control panel, the fiber rope recovery device 3, the length counter 5, the color marking device 4 and the hairiness removing oven 6 respectively.
Fiber rope fixing device 2 and fiber rope recovery unit 3 all include the support frame, rotate respectively on the support frame and connect the roller 8 that is "worker" font, as shown in fig. 2, be equipped with driving motor 9 on fiber rope recovery unit 3's the support frame, driving motor 9's transmission shaft and fiber rope recovery unit 3's roller 8's pivot fixed connection, PLC controller and driving motor 9 electric connection.
As shown in fig. 3, the color marking device 4 includes a U-shaped frame, the U-shaped frame includes a first connecting plate 401, a second connecting plate 402 and a third connecting plate 403, the first connecting plate 401 is horizontally and fixedly installed on the operation table 1, the third connecting plate 403 is parallel to the first connecting plate 401, the second connecting plate 402 is vertically arranged, and two ends of the second connecting plate are respectively and fixedly connected with the first connecting plate 401 and the third connecting plate 403; a support rod 404 is arranged in the middle of the first connecting plate 401, a fiber rope support seat 405 for supporting a fiber rope 10 is arranged at the end of the support rod 404, and the upper surface of the fiber rope support seat 405 is an arc-shaped surface; a sleeve 406 is arranged on the third connecting plate 403, an electromagnet 407 fixedly connected to the third connecting plate 403 is arranged in the sleeve 406, a magnetic absorption block 408 positioned below the electromagnet 407 is further arranged in the sleeve 406, the magnetic absorption block 408 is fixedly connected with a telescopic rod 409, a pigment box 410 is arranged at the tail end of the telescopic rod 409, a sieve hole is arranged at the bottom end of the pigment box 410, a cotton cloth is connected to the bottom end of the pigment box 410, elastic cotton 411 is wrapped in the cotton cloth, and a spring 412 sleeved on the telescopic rod 409 is arranged between the pigment box 410 and the sleeve 406; the PLC controller is electrically connected to the electromagnet 407. The pigment in the pigment box 410 can be one of red, orange, yellow, green, cyan, blue and purple, the pigment is in a liquid state and permeates towards the elastic cotton 411 through the sieve holes, and meanwhile, the elastic cotton 411 has a certain adsorption effect and promotes the pigment to enter the elastic cotton from the pigment box 410.
As shown in fig. 4-7, the hairiness removing oven 6 is square, and includes a housing, a heat insulating layer 601 is provided in the housing, a heating wire 602 is provided inside the heat insulating layer 601, a rope inlet and a rope outlet are provided at the front and rear ends of the housing, respectively, an annular sleeve 603 is provided in each of the rope inlet and the rope outlet, the inner wall of the annular sleeve 603 is smoothly provided, a protruding ring 604 protruding outward is provided at the opening edge in the middle of the annular sleeve 603, the surface of the protruding ring 604 is arc-shaped, so as to avoid friction damage to the fiber rope 10 or the rope belt during transportation; the front of casing is equipped with the temperature control instrument, temperature control instrument and PLC controller electric connection, the accessible is manual carries out the temperature control operation on the temperature control instrument. The hairiness removing oven 6 of the utility model adopts the mode that the heat source is heated by the heating wire, and also can adopt the mode of hot air, infrared or electromagnetic heating as the heat source of the hairiness removing oven 6.
The PLC is in communication connection with a computer, software is arranged in the computer and is provided with a hairiness removing temperature control interface and a color marking interface with a specified length, and the hairiness removing temperature control interface is used for displaying the set temperature and the current temperature of a hairiness removing drying oven and adjusting and setting the set temperature; the specified length color marking interface is used for displaying the current length value of the length counter and the set specified length value, and can adjust and set the specified length value.
A use method of multifunctional fiber rope hairiness removing equipment comprises the following steps:
the method comprises the following steps: opening a hairiness removing temperature control interface and a color marking interface with a specified length of computer built-in software, setting the temperature of the hairiness removing oven 6 to be 60-260 ℃ according to the material of the fiber rope 10 or the rope belt, and preheating the hairiness removing oven 6 to the set temperature in advance; setting a specified length value on a specified length color marking interface;
step two: taking a fiber rope with the diameter of 6-30mm and the length of 50-700 mm or a rope belt with the width of 20-40mm, the thickness of 1-2mm and the length of 100-3000m, winding the fiber rope 10 or the rope belt on a roller 8 of a fiber rope fixing device 2, pulling out the fiber rope 10 or the rope belt, and connecting the fiber rope 10 or the rope belt with the roller 8 of a fiber rope recovery device 3 through a length counter 5, a color marking device 4 and a hairiness removing oven 6 in sequence; the material type of the fiber rope 10 or the rope belt is one of terylene, chinlon, polypropylene fiber or ultra-high molecular weight polyethylene fiber;
step three: the rotation speed of the driving motor 9 is controlled by a PLC controller, so that the conveying speed of the fiber rope 10 or the rope belt is 2-20 m/min;
step four: when the length of the fiber rope 10 or the rope belt metered by the length counter 5 reaches a designated length value, the computer is internally provided with software to send a signal to a PLC controller, the PLC controller controls the electromagnet 407 of the color marking device 4 to be powered off, the telescopic rod 409 moves instantaneously under the action of the spring 412, the elastic cotton 411 in the cotton cloth is in extrusion contact with the fiber rope 10 or the rope belt on the fiber rope supporting seat 405, the pigment in the elastic cotton 411 is marked on the fiber rope 10 or the rope belt through the cotton cloth, then the PLC controller controls the electromagnet 407 to be powered on, and the magnetic absorption block 408 on the telescopic rod 409 absorbs back to finish one-time marking; the time interval between the power-off and the power-on of the electromagnet 407 is 1 s; meanwhile, the PLC controller controls the length value currently displayed by the length counter 5 to return to zero;
step five: while the fiber rope 10 or the rope belt is conveyed, the hairiness removing oven 6 is used for treating hairiness on the surface of the fiber rope 10 or the rope belt, and the treated fiber rope 10 or the rope belt is wound on the fiber rope recovery device 3.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (5)
1. The utility model provides a multi-functional fibre fag end equipment which characterized in that: the fiber rope fixing device and the fiber rope recovery device are arranged on the front side and the rear side of the operating platform respectively, the color marking device is arranged in the middle of the operating platform, the length counter installed on the operating platform is arranged between the fiber rope fixing device and the color marking device, the hairiness removing drying oven installed on the operating platform is arranged between the color marking device and the fiber rope recovery device, the PLC control box is arranged at the front end of the operating platform, the control panel is arranged on the PLC control box, the PLC controller is arranged in the PLC control box, and the PLC controller is electrically connected with the control panel, the fiber rope recovery device, the length counter, the color marking device and the hairiness removing drying oven respectively.
2. The multifunctional fiber rope belt hairiness removing device according to claim 1, characterized in that: the utility model discloses a mechanical fiber rope recovery device, including the fibre rope recovery device, fibre rope fixing device and fibre rope recovery device, the connection is rotated respectively on the support frame and is the roller of "worker" font, be equipped with driving motor on the support frame of fibre rope recovery device, driving motor's transmission shaft and the pivot fixed connection of fibre rope recovery device's roller, PLC controller and driving motor electric connection.
3. The multifunctional fiber rope belt hairiness removing device according to claim 1, characterized in that: the color marking device comprises a U-shaped frame, the U-shaped frame comprises a first connecting plate, a second connecting plate and a third connecting plate, the first connecting plate is horizontally and fixedly arranged on the operating platform, the third connecting plate is parallel to the first connecting plate, the second connecting plate is vertically arranged, and two ends of the second connecting plate are respectively and fixedly connected with the first connecting plate and the third connecting plate; a supporting rod is arranged in the middle of the first connecting plate, a fiber rope supporting seat used for supporting a fiber rope is arranged at the end of the supporting rod, and the upper surface of the fiber rope supporting seat is an arc-shaped surface; the paint box is characterized in that a sleeve is arranged on the third connecting plate, an electromagnet fixedly connected to the third connecting plate is arranged in the sleeve, a magnetic suction block positioned below the electromagnet is further arranged in the sleeve, the magnetic suction block is fixedly connected with the telescopic rod, a paint box is arranged at the tail end of the telescopic rod, sieve holes are formed in the bottom end of the paint box, cotton cloth is connected to the bottom end of the paint box, elastic cotton is wrapped in the cotton cloth, and a spring sleeved on the telescopic rod is arranged between the paint box and the sleeve; the PLC is electrically connected with the electromagnet.
4. The multifunctional fiber rope belt hairiness removing device according to claim 1, characterized in that: the hairiness removing oven is square and comprises a shell, a heat preservation layer is arranged in the shell, heating wires are arranged on the inner side of the heat preservation layer, a rope inlet and a rope outlet are respectively arranged at the front end and the rear end of the shell, annular sleeves are respectively arranged in the rope inlet and the rope outlet, the inner walls of the annular sleeves are smoothly arranged, a convex ring protruding outwards is arranged at the edge of an opening in the middle of each annular sleeve, and the surface of each convex ring is arc-shaped; the front of casing is equipped with the temperature control instrument, temperature control instrument and PLC controller electric connection.
5. The multifunctional fiber rope belt hairiness removing device according to claim 1, characterized in that: the PLC is in communication connection with a computer, a hairiness removing temperature control interface and a color marking interface with a specified length are arranged in the computer, and the hairiness removing temperature control interface is used for displaying the set temperature and the current temperature of the hairiness removing drying oven and adjusting and setting the set temperature; the specified length color marking interface is used for displaying the current length value of the length counter and the set specified length value, and can adjust and set the specified length value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021737476.0U CN212477019U (en) | 2020-08-19 | 2020-08-19 | Multifunctional fiber rope hairiness removing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021737476.0U CN212477019U (en) | 2020-08-19 | 2020-08-19 | Multifunctional fiber rope hairiness removing equipment |
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| CN212477019U true CN212477019U (en) | 2021-02-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021737476.0U Active CN212477019U (en) | 2020-08-19 | 2020-08-19 | Multifunctional fiber rope hairiness removing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111910317A (en) * | 2020-08-19 | 2020-11-10 | 山东鲁普科技有限公司 | Multifunctional fiber rope hairiness removing equipment and using method thereof |
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2020
- 2020-08-19 CN CN202021737476.0U patent/CN212477019U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111910317A (en) * | 2020-08-19 | 2020-11-10 | 山东鲁普科技有限公司 | Multifunctional fiber rope hairiness removing equipment and using method thereof |
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