CN212470023U - Tool bit weldment work platform for rock wool saw bit - Google Patents
Tool bit weldment work platform for rock wool saw bit Download PDFInfo
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- CN212470023U CN212470023U CN202021162274.8U CN202021162274U CN212470023U CN 212470023 U CN212470023 U CN 212470023U CN 202021162274 U CN202021162274 U CN 202021162274U CN 212470023 U CN212470023 U CN 212470023U
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Abstract
The utility model discloses a rock wool is tool bit weldment work platform for saw bit belongs to saw bit processing equipment field. It comprises a high-frequency welding machine, an induction heating end is arranged on the high-frequency welding machine; the saw blade fixing unit is arranged in front of the high-frequency welding machine, and the saw blade matrix is arranged on the saw blade fixing unit; the cutter head fixing unit is arranged in front of the induction heating end, and the cutter head is arranged on the cutter head fixing unit; the position of the saw blade matrix on the saw blade fixing unit is adjustable. The utility model discloses a cooperation of saw bit fixed unit and tool bit fixed unit is fixed in tool bit welding groove with the tool bit when the welding, practices thrift the manpower and can guarantee that the position of tool bit can not change when the welding, has guaranteed welding quality, has simple structure, reasonable in design, easily manufacturing's advantage.
Description
Technical Field
The utility model belongs to saw bit processing equipment field, more specifically say, relate to a rock wool is tool bit weldment work platform for saw bit.
Background
The rock wool saw blade is the special saw bit when rock wool cutting, and its structure includes the saw bit base member, has seted up tool bit welding groove in saw bit base member edge circumference, still includes the tool bit, and the rock wool saw blade need be welded the tool bit in tool bit welding groove when using and can cut.
The work main part of tool bit as the rock wool saw bit, the welding tool bit is rock wool saw bit and uses one important process before, guarantee to laminate between the tool bit welding groove of tool bit and saw bit base member, and each tool bit welding position will be even unanimous, current rock wool saw bit is got the tool bit with tweezers clamp usually when the tool bit welding, weld after applying paint the solder flux with a brush, this kind of method work load is too big, inefficiency, and because the tool bit is less, the welding position that every welding is difficult to guarantee the tool bit is unanimous, lead to welding quality poor, it is not enough to weld back saw bit life.
Through retrieval, the Chinese patent publication number: CN 105478951B; the publication date is as follows: 11 month 28, 2017; the utility model discloses a saw bit tool bit welding machine, by the main support, rotatory feeding storehouse, the conveyer belt, pick up the manipulator, welding manipulator, the saw bit frame, driving motor, the saw bit, the guide rail, the screw rod, the handle, the moon type frame, retrieve the box and constitute, the feed bin motor links together with the feed bin, pick up the manipulator and fix on the main support and in conveyer belt export top position, welding manipulator fixes in the main support top, feed bin motor drive feed bin is delivered to the tool bit on the conveyer belt, the tool bit is evenly arranged on the conveyer belt. Although the device of this application can realize automatic tool bit welding operation, this equipment structure is complicated, and the cost is higher, is not suitable for purchase use when little enterprise produces.
SUMMERY OF THE UTILITY MODEL
1. Problems to be solved
To the difficult problem of rock wool saw bit tool bit welding among the prior art, the utility model provides a tool bit weldment work platform for rock wool saw bit through the cooperation of saw bit fixed unit and tool bit fixed unit, is fixed in tool bit welding groove with the tool bit when the welding, practices thrift the manpower and can guarantee that the position of tool bit can not change when the welding, has guaranteed welding quality.
2. Technical scheme
In order to solve the above problems, the utility model adopts the following technical proposal.
A tool bit welding workbench for a rock wool saw blade, which comprises,
the high-frequency welding machine is provided with an induction heating end;
further comprising:
the saw blade fixing unit is arranged in front of the high-frequency welding machine, and the saw blade base body is arranged on the saw blade fixing unit;
the cutter head fixing unit is arranged in front of the induction heating end, and the cutter head is arranged on the cutter head fixing unit;
the position of the saw blade matrix on the saw blade fixing unit is adjustable.
Set up saw bit fixed unit in high frequency welding machine the place ahead, be used for fixed saw bit base member when the welding, the while has still set up tool bit fixed unit in induction heating end the place ahead, be used for fixed tool bit when the welding, it is adjustable to set up the position of saw bit base member on saw bit fixed unit simultaneously, with the saw bit that adapts to with different dimensions, design through this scheme, can save the step of the fixed tool bit of handheld tweezers, cooperation through saw bit fixed unit and tool bit fixed unit, be fixed in tool bit welding groove with the tool bit when the welding, the position of tool bit can not change when practicing thrift the manpower and can guarantee the welding, welding quality has been guaranteed.
Further, the blade fixing unit includes:
the front and back position adjusting mechanism comprises a first sliding block which moves back and forth under the adjustment of a screw rod;
the left and right position adjusting mechanism comprises a second sliding block which moves left and right under the adjustment of the screw rod, and the left and right adjusting mechanisms are arranged on the first sliding block;
the saw blade base body is arranged on the second sliding block of the left-right adjusting mechanism.
The screw rod is arranged in front of the high-frequency welding machine and perpendicular to the front end face of the high-frequency welding machine, the first sliding block is in transmission connection with the first sliding block, the first sliding block can linearly move forwards and backwards by rotating the screw rod, the left and right adjusting mechanisms are arranged on the first sliding block, the screw rod is perpendicular to the screw rod of the front and back adjusting mechanisms and horizontally arranged, and the second sliding block can linearly move leftwards and rightwards under the rotation of the screw rod of the left and right adjusting mechanisms.
Furthermore, the saw blade fixing unit also comprises a fixing mechanism which is arranged on the second sliding block, and the saw blade matrix is arranged on the second sliding block through the fixing mechanism;
the height of the fixing mechanism is adjustable, and the saw blade matrix is arranged at the top of the fixing mechanism.
Through setting up this workstation application scope of further increase of fixed establishment height-adjustable, can carry out more nimble adjustment to the relative position between saw bit base member and the fixed unit of tool bit, the altitude mixture control of this scheme is realized as follows, fixed establishment includes the telescopic montant, the montant comprises a pin rod and the loop bar of internal diameter and pin rod external diameter matching, set up threaded hole on the loop bar, set up adjusting bolt in the screw hole, the pin rod goes up and down to suitable high back, adjusting bolt screws, adjusting bolt passes the loop bar butt on the pin rod, realize fixedly to the pin rod, reach the purpose of fixed establishment altitude mixture control from this.
Furthermore, the saw blade matrix is arranged at the top of the fixing mechanism through a saw blade assembling seat; the saw blade mount includes:
a shaft lever;
the limiting disc is fixedly connected to one end part of the shaft lever, and the diameter of the limiting disc is larger than the diameter of a saw blade assembling hole in the saw blade base body;
the fixing boss is a cylinder with a bulge formed on the end face of the limiting disc, and the size of the fixing boss is matched with the saw blade assembling hole;
the top of the fixing mechanism is horizontally provided with a shaft hole, and the shaft lever is movably connected with the shaft hole.
The shaft hole is seted up at the fixed establishment top montant top level promptly, axostylus axostyle on the saw bit assembly seat can cooperate and install in the shaft hole, make the saw bit assembly seat rotate round the shaft hole, furtherly, the diameter of spacing dish on the saw bit assembly seat is greater than the aperture of saw bit pilot hole, the diameter of fixed boss and the aperture phase-match of saw bit pilot hole, the saw bit base member passes through fixed boss and installs on the saw bit assembly seat, can not remove at will under spacing of spacing dish, thereby reach the purpose of fixed saw bit base member, the saw bit assembly seat of this scheme is owing to demountable installation on fixed establishment, to the saw bit of different models, during the saw bit pilot hole size of difference, can choose the saw bit assembly seat of cooperation specification for use, increase the application scope of this workstation, and ensure.
Further, the cutter head fixing unit comprises a supporting plate erected by a supporting rod, and the supporting plate is positioned in front of the induction heating end; one end of the supporting plate close to the saw blade fixing unit is fixedly connected with a tool bit supporting side plate which is obliquely arranged, and the tool bit is arranged behind the surface of the tool bit supporting side plate and is prevented from being tightly attached to a tool bit welding groove on the fixed saw blade base body.
Set up the tool bit and support the curb plate and arrange for the slope, and the upper surface of tool bit support curb plate and a wall in tool bit welding groove are on the coplanar, before the welding, adjustment saw bit fixed unit, make a tool bit welding groove wall and the tool bit that treats the welding point support the curb plate at the coplanar, behind the coating solder flux, place the tool bit to tool bit welding groove department, support under the support of tool bit support curb plate and saw bit base member edge, can fix the tool bit in tool bit welding groove department, start high frequency welding machine this moment, induction heating end is to this department completion welding, whole process need not artifical whole fixed, phenomenons such as tool bit removal can not appear yet in the welding process, the welding quality has been ensured, the manpower has been practiced thrift.
3. Advantageous effects
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the utility model discloses a tool bit weldment work platform for rock wool saw bit, through the cooperation of saw bit fixed unit and tool bit fixed unit, in the tool bit welding groove is fixed with the tool bit during welding, practices thrift the manpower and can guarantee that the position of tool bit can not change when welding, has guaranteed welding quality;
(2) the utility model discloses a tool bit weldment work platform for rock wool saw bit controls the front and back and left and right sides movement of saw bit base member through two sets of screw rod formula drive mechanism, simple structure, and can adjust the relative position of saw bit base member in a flexible way, increase the application scope of this workstation, ensure that the saw bit base member and the tool bit under fixing can cooperate the welding in suitable position;
(3) the utility model discloses a tool bit weldment work platform for rock wool saw bit further increases this workstation application scope through setting up the adjustable height of fixed establishment, can carry out more nimble adjustment to the relative position between saw bit base member and tool bit fixed unit;
(4) the utility model discloses a tool bit weldment work platform for rock wool saw bit, saw bit assembly seat can be changed in a flexible way, adapts to the saw bit of different specifications, and the saw bit base member can be conveniently installed on the saw bit assembly seat simultaneously;
(5) the utility model discloses a tool bit weldment work platform for rock wool saw bit, through setting up the inclined tool bit support curb plate, cooperation saw bit base member edge can fix the tool bit in tool bit weld groove department, whole welding process need not artifical whole journey to be fixed, phenomenon such as tool bit removal can not appear in the welding process yet, has ensured welding quality, has practiced thrift the manpower;
(6) the utility model discloses simple structure, reasonable in design easily makes.
Drawings
FIG. 1 is a schematic view of a rock wool saw blade without a welded bit;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a schematic view of a structure of a rock wool saw blade tool bit welding table of the present invention;
fig. 4 is a schematic view of another view angle structure of the rock wool saw blade tool bit welding workbench of the present invention;
fig. 5 is a schematic structural view of the fixing mechanism of the present invention;
FIG. 6 is a front view of a rock wool saw blade tool bit welding table of the present invention in a working state;
fig. 7 is an enlarged view of fig. 6 at B.
In the figure:
1000. a saw blade substrate; 1001. a cutter head welding groove; 1002. a saw blade assembly hole; 1003. a cutter head;
1. a high-frequency welding machine; 10. an induction heating end;
2. a saw blade fixing unit; 20. a front and rear position adjusting mechanism; 200. a first sliding block; 21. a left and right position adjusting mechanism; 201. a second sliding block; 22. a fixing mechanism; 220. a vertical rod; 2200. a shaft hole; 2201. adjusting the bolt; 221. a saw blade assembly seat; 2210. a shaft lever; 2211. a limiting disc; 2212. fixing the boss;
3. a tool bit fixing unit; 30. a support plate; 300. the cutter head supports the side plates.
Detailed Description
The invention will be further described with reference to specific embodiments and drawings.
Example 1
As shown in fig. 3 and 4, the rock wool saw blade bit welding table of the present embodiment includes,
the high-frequency welding machine 1 is provided with an induction heating end 10;
further comprising:
a saw blade fixing unit 2 provided in front of the high frequency welding machine 1, the saw blade base 1000 being mounted on the saw blade fixing unit 2;
a tool bit fixing unit 3 provided in front of the induction heating end 10, and a tool bit 1003 placed on the tool bit fixing unit 3;
the position of the saw blade base body 1000 on the saw blade fixing unit 2 is adjustable.
As shown in fig. 1 and fig. 2, the rock wool saw blade includes saw bit base member 1000, tool bit welding groove 1001 has been seted up to circumference in saw bit base member 1000 edges, still include tool bit 1003, need to weld tool bit 1003 in tool bit welding groove 1001 and can cut when the rock wool saw blade uses, among the prior art, it is usually that the staff uses tweezers to press from both sides and gets the less tool bit 1003 of volume and place in tool bit welding groove 1001, adopt high frequency welding flux 1 to weld behind the coating flux, this kind of method needs the staff to last to press from both sides the action of getting the placement in welding process, not only hard, there is the potential safety hazard, and can't guarantee welding process in the action disappearance deviation, welding quality can't guarantee.
To the above problem, this embodiment has designed rock wool is tool bit weldment work platform for saw bit, 1 the place ahead sets up saw bit fixed unit 2 at high frequency welding machine, be used for fixed saw bit base member 1000 when the welding, simultaneously still set up tool bit fixed unit 3 in induction heating end 10 the place ahead, be used for fixed tool bit 1003 when the welding, it is adjustable to set up the position of saw bit base member 1000 on saw bit fixed unit 2 simultaneously, with the saw bit that adapts to with different size specifications, design through this embodiment, can save the step of handheld tweezers fixed tool bit 1003, cooperation through saw bit fixed unit 2 and tool bit fixed unit 3, be fixed in tool bit 1003 in tool bit welding groove 1001 when the welding, practice thrift the manpower and can guarantee that the position of tool bit 1003 can not change when the welding, welding quality has been guaranteed.
Example 2
As shown in fig. 3 and 4, the rock wool saw blade bit welding table of the present embodiment is further improved on the basis of embodiment 1, and the saw blade fixing unit 2 includes:
the front and back position adjusting mechanism 20 comprises a first sliding block 200 which moves back and forth under the adjustment of a screw rod;
the left and right position adjusting mechanism 21 comprises a second sliding block 201 which moves left and right under the adjustment of the screw rod, and the left and right position adjusting mechanism 21 is arranged on the first sliding block 200;
the blade base 1000 is mounted on the second slider 201 of the left-right adjustment mechanism 21.
In this embodiment, the position adjustment of the blade body 1000 on the blade fixing unit 2 can be achieved by the above-described structure, through arranging a screw rod which is vertical to the front end surface of the high-frequency welding machine 1 in front of the high-frequency welding machine and is in transmission connection with a first sliding block 200, the front and back linear movement of the first sliding block 200 is realized by rotating the screw rod, the left and right position adjusting mechanism 21 is arranged on the first sliding block 200, wherein the screw rod is vertical to the screw rod of the front and back adjusting mechanism 20 and is horizontally arranged, the slide block II 201 linearly moves left and right under the rotation of the screw rod of the left and right adjusting mechanism 21, therefore, when the saw blade matrix 1000 is arranged on the second sliding block 201, the back-and-forth and left-and-right movement can be realized, therefore, the relative position between the saw blade matrix 1000 and the cutter head fixing unit 3 can be flexibly adjusted, the application range of the workbench is enlarged, and the fixed saw blade matrix 1000 and the fixed cutter head 1003 can be welded in a matching mode at a proper position.
Example 3
As shown in fig. 3, 4 and 5, the rock wool saw blade bit welding table of the present embodiment is further improved on the basis of embodiment 2, the saw blade fixing unit 2 further includes a fixing mechanism 22 disposed on the second sliding block 201, and the saw blade base 1000 is mounted on the second sliding block 201 through the fixing mechanism 22;
the height of the fixing mechanism 22 is adjustable, and the saw blade matrix 1000 is installed on the top of the fixing mechanism 22.
This workstation application scope is further increased through setting up fixed establishment 22 height-adjustable, can carry out more nimble adjustment to the relative position between saw bit base member 1000 and tool bit fixed unit 3, the altitude mixture control of this embodiment realizes as follows, fixed establishment 22 includes telescopic montant 220, the montant comprises a pin rod and the loop bar of internal diameter and pin rod external diameter matching, set up threaded hole on the loop bar, set up adjusting bolt 2201 in the screw hole, the pin rod goes up and down to suitable high back, adjust bolt 2201 screws, adjust bolt 2201 passes the loop bar butt on the pin rod, realize fixedly to the pin rod, reach the purpose of fixed establishment altitude mixture control from this.
Example 4
As shown in fig. 3, 4 and 5, the rock wool blade bit welding table of the present embodiment is further modified from embodiment 3 in that the blade body 1000 is mounted on the top of the fixing mechanism 22 through a blade mounting seat 221; the blade mount 221 includes:
a shaft 2210;
the limiting disc 2211 is fixedly connected to one end of the shaft lever 2210, and the diameter of the limiting disc 2211 is larger than the diameter of the saw blade assembling hole 1002 on the saw blade matrix 1000;
the fixing boss 2212 is a cylinder protruding from the end face of the limiting disc 2211, and the size of the fixing boss 2212 is matched with that of the saw blade assembling hole 1002;
the top of the fixing mechanism 22 is horizontally provided with a shaft hole 2200, and the shaft rod 2210 is movably connected with the shaft hole 2200.
A saw blade assembly hole 1002 is formed in the center of the existing saw blade base 1000, and a saw blade is assembled on a cutting device through the saw blade assembly hole 1002, and the saw blade assembly seat 221 is arranged in the embodiment and is matched with the saw blade assembly hole 1002 to fix the saw blade base 1000 on the saw blade fixing unit 2;
in this embodiment, a shaft hole 2200 is horizontally formed on the top of the fixing mechanism 22, i.e. the top of the vertical rod 220, the shaft 2210 of the saw blade mounting seat 221 can be fittingly installed in the shaft hole 2200, the saw blade assembly seat 221 can rotate around the shaft hole 2200, further, the diameter of the limiting disc 2211 on the saw blade assembly seat 221 is larger than the aperture of the saw blade assembly hole 1002, the diameter of the fixing boss 2212 matches with the aperture of the saw blade assembly hole 1002, the saw blade base 1000 is installed on the saw blade assembly seat 221 through the fixing boss 2212, the saw blade assembly seat 221 of the present embodiment can be detachably mounted on the fixing mechanism 22, and therefore, when different sizes of saw blade assembly holes 1002 are provided for different types of saw blades, the saw blade assembly seat 221 with the matched specification can be selected, the application range of the workbench is enlarged, and the stability of the assembly of the saw blade matrix 1000 is ensured.
Example 5
As shown in fig. 6 and 7, the rock wool saw blade bit welding table of the present embodiment is further modified from embodiment 4 in that the bit fixing unit 3 includes a support plate 30 supported by a support rod, and the support plate 30 is located in front of the induction heating end 10; one end of the supporting plate 30 close to the saw blade fixing unit 2 is fixedly connected with a cutter head supporting side plate 300 which is obliquely arranged, and the cutter head 1003 is arranged behind the surface of the cutter head supporting side plate 300 and is prevented from being tightly attached to a cutter head welding groove 1001 on the fixed saw blade base body 1000.
As shown in fig. 1 and 2, the length direction of the blade tip welding groove 1001 on the saw blade base 1000 is only to be considered that the diameter direction of the saw blade base 1000, that is, the plane of the wall surface of the blade tip welding groove 1001 is parallel to the radial direction of the saw blade base 1000, therefore, when the blade tip 1003 is welded, the length direction of the blade tip 1003 should be parallel to the radial direction of the saw blade base 1000, so as to ensure that the blade tip 1003 is closely attached to the wall surface of the blade tip welding groove 1001, in this embodiment, the blade tip supporting side plate 300 is arranged obliquely, and the upper surface of the blade tip supporting side plate 300 is on the same plane with the wall surface of the blade tip welding groove 1001, before welding, the saw blade fixing unit 2 is adjusted, so that the wall surface of the blade tip welding groove 1001 to be welded and the blade tip supporting side plate 300 are on the same plane, after coating the welding flux, the blade tip 1003 is placed at the, can fix tool bit 1003 in tool bit welding groove 1001 department, start high frequency welding machine 1 this moment, induction heating end 10 accomplishes the welding to this department, and whole process need not artifical whole fixed, and the welding quality has been ensured to phenomenon such as tool bit 1003 removes also can not appear in the welding process, has practiced thrift the manpower.
The examples of the utility model are only right the utility model discloses a preferred embodiment describes, and not right the utility model discloses design and scope are injectd, do not deviate from the utility model discloses under the prerequisite of design idea, the field engineering technical personnel are right the utility model discloses a various deformation and improvement that technical scheme made all should fall into the protection scope of the utility model.
Claims (5)
1. A tool bit welding workbench for a rock wool saw blade, which comprises,
the high-frequency welding machine (1) is provided with an induction heating end (10);
it is characterized by also comprising:
the saw blade fixing unit (2) is arranged in front of the high-frequency welding machine (1), and the saw blade base body (1000) is arranged on the saw blade fixing unit (2);
the cutter head fixing unit (3) is arranged in front of the induction heating end (10), and the cutter head (1003) is arranged on the cutter head fixing unit (3);
the position of the saw blade matrix (1000) on the saw blade fixing unit (2) is adjustable.
2. The tool bit welding bench for rock wool saw blade as claimed in claim 1, characterized in that, the saw blade fixing unit (2) includes:
the front and back position adjusting mechanism (20) comprises a first sliding block (200) which moves back and forth under the adjustment of a screw rod;
the left and right position adjusting mechanism (21) comprises a second sliding block (201) which moves left and right under the adjustment of the screw rod, and the left and right position adjusting mechanism (21) is arranged on the first sliding block (200);
the saw blade base body (1000) is arranged on the second sliding block (201) of the left-right adjusting mechanism (21).
3. The tool bit weldment work platform for rock wool saw blade of claim 2, characterized in that:
the saw blade fixing unit (2) further comprises a fixing mechanism (22) which is arranged on the second sliding block (201), and the saw blade matrix (1000) is arranged on the second sliding block (201) through the fixing mechanism (22);
the height of the fixing mechanism (22) is adjustable, and the saw blade matrix (1000) is arranged at the top of the fixing mechanism (22).
4. The tool bit welding workbench for the rock wool saw blade as recited in claim 3, wherein the saw blade base body (1000) is mounted on the top of the fixing mechanism (22) through a saw blade assembly seat (221); the blade mount (221) includes:
a shaft (2210);
the limiting disc (2211) is fixedly connected to one end of the shaft rod (2210), and the diameter of the limiting disc (2211) is larger than the diameter of the saw blade assembly hole (1002) on the saw blade base body (1000);
the fixing boss (2212) is a cylinder protruding from the end face of the limiting disc (2211), and the size of the fixing boss (2212) is matched with that of the saw blade assembling hole (1002);
the top of the fixing mechanism (22) is horizontally provided with a shaft hole (2200), and the shaft rod (2210) is movably connected with the shaft hole (2200).
5. The tool bit welding bench for rock wool saw blades as claimed in any one of claims 1-4, characterized in that: the cutter head fixing unit (3) comprises a supporting plate (30) erected by a supporting rod, and the supporting plate (30) is positioned in front of the induction heating end (10); one end of the supporting plate (30) close to the saw blade fixing unit (2) is fixedly connected with a cutter head supporting side plate (300) which is obliquely arranged, and a cutter head (1003) is arranged behind the surface of the cutter head supporting side plate (300) and is prevented from being tightly attached to a cutter head welding groove (1001) on the fixed saw blade base body (1000).
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CN202021162274.8U CN212470023U (en) | 2020-06-19 | 2020-06-19 | Tool bit weldment work platform for rock wool saw bit |
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CN202021162274.8U CN212470023U (en) | 2020-06-19 | 2020-06-19 | Tool bit weldment work platform for rock wool saw bit |
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