CN212469005U

CN212469005U - Gear machining cleaning device

Info

Publication number: CN212469005U
Application number: CN202020670332.1U
Authority: CN
Inventors: 王冬
Original assignee: Individual
Current assignee: Harbin Shunyuan Machinery Manufacturing Co ltd
Priority date: 2020-04-28
Filing date: 2020-04-28
Publication date: 2021-02-05
Anticipated expiration: 2030-04-28

Abstract

The utility model discloses a gear machining cleaning device, concretely relates to gear machining auxiliary assembly technical field, which comprises a frame, the upper portion of frame is equipped with clean district, the lower part of frame is equipped with the filtering area, the inboard bottom in clean district is equipped with supporting mechanism, supporting mechanism includes the support ring, one side fixedly connected with a plurality of support column of support ring bottom, the bottom of support column and the bottom surface fixed connection in clean district. The utility model discloses a fixture's setting can make the inside wall of two arc clamp splices and gear near to can drive gear revolve, at gear revolve's in-process, the cleaning solution in the fixed tube is from the shower nozzle blowout, clean the teeth of a cogwheel and the upper and lower surface of gear, the cleaning solution in the inner tube is from the through-hole blowout, can clean the inside wall of gear, clear speed is very fast and the effect is better, the trouble of manual cleaning has been avoided, staff's intensity of labour has been alleviateed.

Description

Gear machining cleaning device

Technical Field

The utility model relates to a gear machining auxiliary assembly technical field, more specifically says, the utility model relates to a gear machining cleaning device.

Background

The gear is a mechanical element with a gear on a wheel rim for continuously meshing and transmitting motion and power, the gear transmission is the most main transmission form in modern machinery and is widely applied, the gear transmission has the characteristics of high transmission precision and transmission efficiency, reliable work and long service life, oil stains, metal chips and other impurities can be remained on the surface of the gear in the manufacturing and processing process of the gear, and the gear needs to be cleaned in order to improve the service performance and the service life of the gear.

When the existing gear is cleaned, the brush is usually used manually for cleaning, the mode is slow in cleaning, when the gear is heavy, the operation is difficult, the labor intensity of workers is high, and the cleaning efficiency and the cleaning effect are not ideal.

SUMMERY OF THE UTILITY MODEL

In order to overcome the above-mentioned defect of prior art, the embodiment of the utility model provides a gear machining cleaning device, the utility model aims to solve the technical problem that: the mode that the gear was cleaned to artifical use brush is clean inefficiency and clean effect poor.

In order to achieve the above object, the utility model provides a following technical scheme: a gear machining cleaning device comprises a rack, wherein a cleaning area is arranged on the upper portion of the rack, a filtering area is arranged on the lower portion of the rack, a supporting mechanism is arranged at the inner side of the cleaning area and comprises a supporting ring, a plurality of supporting columns are fixedly connected to one side of the bottom of the supporting ring, the bottom ends of the supporting columns are fixedly connected with the bottom surface of the cleaning area, an annular groove is formed in the upper end of the supporting ring, a plurality of steel balls are arranged on the inner side of the annular groove, a clamping mechanism is arranged above the supporting mechanism and comprises a hydraulic cylinder, the upper end of the hydraulic cylinder and the top surface of the cleaning area are fixedly installed, an inner cylinder is fixedly installed at the bottom end of the hydraulic cylinder, an outer cylinder is movably sleeved at the middle part of the inner cylinder, a lantern ring is sleeved at the outer side, the cleaning device comprises a lantern ring, a plurality of fixing blocks, a plurality of fixing frames, a driving motor, an output shaft of the driving motor, a supporting plate, a plurality of spray heads, an arc clamping block, a plurality of fixing blocks, a second connecting rod, a fixing frame, a fixing pipe and a plurality of spray heads, wherein the two ends of the lantern ring are hinged with the two ends of the first connecting rod, the two sides of the bottom of the outer barrel are fixedly connected with the fixing blocks, the second connecting rod is arranged between the two fixing blocks, the two ends of the second connecting rod are respectively hinged with one end of the fixing block and the middle part of the first connecting rod, the outer side wall of the bottom of the inner barrel is provided with a plurality of through holes below the lantern ring, the top surface of one side inside the cleaning area is fixedly connected with the fixing frame, the inner side of the fixing frame is fixedly provided with the driving motor, the water tank has been placed to the inboard of filtering area, one side of water tank is equipped with the water pump, the end of intaking of water pump and the inside intercommunication of water tank, the play water end of water pump communicates with the inside of fixed bottom of tubes portion, the inside of inner tube upper end respectively, two the outside of arc clamp splice is equipped with the gear.

Through fixture's setting, can make the inside wall of two arc clamp blocks and gear near to can drive gear revolve, at gear revolve's in-process, the cleaning solution in the fixed tube is from the shower nozzle blowout, the teeth of a cogwheel and upper and lower surface to the gear clean, the cleaning solution in the inner tube is followed the through-hole blowout, can clean the inside wall of gear, clear speed is very fast and the effect is better, the trouble of having avoided artifical clear, staff's intensity of labour has been alleviateed.

In a preferred embodiment, the fixed pipe is arc-shaped, so that water sprayed by the spray head can clean the upper surface, the lower surface and the gear teeth of the gear.

In a preferred embodiment, the bottom end of the cleaning area is provided with a liquid collecting through groove, the upper end of the filtering area is fixedly connected with an inclined barrel located right below the liquid collecting through groove, and the cleaning liquid can flow into the inclined barrel from the liquid collecting through groove.

In a preferred embodiment, the inner side of the bottom end of the inclined cylinder is provided with an electromagnet, and the electromagnet is electrified to adsorb scrap iron in the cleaning solution so as to facilitate collection.

In a preferred embodiment, a connection pipe is provided at one side of a bottom end of the tilting cylinder, the tilting cylinder is communicated with the inside of the water tank through the connection pipe, and the cleaning solution flows into the inside of the water tank from the connection pipe to be circulated for a plurality of times.

In a preferred embodiment, a filter screen is fixedly connected to one end of the interior of the connecting pipe, which is close to the water tank, and is used for filtering dust and impurities in the cleaning liquid.

In a preferred embodiment, the bottom of one end of the connecting pipe is provided with a scrap outlet close to one side of the inclined cylinder, when the scrap iron is accumulated more, the electromagnet is powered off, and then the scrap outlet is opened, so that the scrap iron can be brushed out from the scrap outlet by using a tool such as a brush.

The utility model discloses a technological effect and advantage:

1. the utility model discloses a setting of fixture can make two arc clamp splice and the inside wall of gear abut on to can drive gear revolve, in the gear revolve's process, the cleaning solution in the fixed tube is spout from the shower nozzle, clean the teeth of a cogwheel and upper and lower surface of gear, the cleaning solution in the inner tube is spout from the through-hole, can clean the inside wall of gear, clean fast and effectual, avoided the trouble of artifical cleanness, lightened staff's intensity of labour;

2. the utility model discloses a be equipped with the logical groove of collection liquid, an oblique section of thick bamboo, electro-magnet, connecting pipe, filter screen and play bits mouth, be favorable to filtering the cleaning solution promptly to circulation multiple utilization concentrates the iron fillings through the electro-magnet and adsorbs in the bottom of an oblique section of thick bamboo, and the convenience is collected iron fillings, recycle.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic structural diagram of the clamping mechanism of the present invention.

Fig. 3 is a partially enlarged view of a portion a in fig. 1 according to the present invention.

Fig. 4 is a partially enlarged view of the point B in fig. 1 according to the present invention.

The reference signs are:

the device comprises a frame 1, a cleaning area 11, a filtering area 12, a supporting mechanism 2, a supporting ring 21, a supporting column 22, a ring groove 23, a steel ball 24, a clamping mechanism 3, a hydraulic cylinder 31, an inner cylinder 32, an outer cylinder 33, a lantern ring 34, a first connecting rod 35, an arc-shaped clamping block 36, a fixed block 37, a second connecting rod 38, a through hole 39, a fixed frame 4, a driving motor 41, a supporting plate 42, a fixed pipe 5, a spray head 51, a water tank 6, a water pump 61, a liquid collecting through groove 7, an inclined cylinder 71, an electromagnet 8, a connecting pipe 9, a filter screen 100, a chip outlet 110 and a.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a gear machining cleaning device, which comprises a frame 1, wherein the upper part of the frame 1 is provided with a cleaning area 11, the lower part of the frame 1 is provided with a filtering area 12, the bottom of the inner side of the cleaning area 11 is provided with a supporting mechanism 2, the supporting mechanism 2 comprises a supporting ring 21, one side of the bottom of the supporting ring 21 is fixedly connected with a plurality of supporting columns 22, the bottom ends of the supporting columns 22 are fixedly connected with the bottom surface of the cleaning area 11, the upper end of the supporting ring 21 is provided with an annular groove 23, the inner side of the annular groove 23 is provided with a plurality of steel balls 24, a clamping mechanism 3 is arranged above the supporting mechanism 2, the clamping mechanism 3 comprises a hydraulic cylinder 31, the upper end of the hydraulic cylinder 31 is fixedly installed with the top surface of the cleaning area 11, the bottom of the hydraulic cylinder 31 is fixedly provided with an inner, the outer side cover of inner tube 32 bottom is equipped with lantern ring 34, the inside wall of lantern ring 34 rotates with the lateral wall of inner tube 32 to be connected, the both ends of lantern ring 34 all articulate there is first connecting rod 35, two the one end of first connecting rod 35 all articulates there is arc clamp 36, the equal fixedly connected with fixed block 37 in both sides of urceolus 33 bottom, two all be equipped with second connecting rod 38 between first connecting rod 35 and two fixed block 37, the both ends of second connecting rod 38 are articulated with the middle part of the one end of fixed block 37 and first connecting rod 35 respectively, the lateral wall of inner tube 32 bottom has been seted up a plurality of through-holes 39 that are located lantern ring 34 below, the fixed frame 4 of top surface fixedly connected with of the inside one side of cleaning zone 11, the inboard fixed mounting of fixed frame 4 has driving motor 41, driving motor 41's output shaft passes through the belt drive and is connected with urceolus 33 transmission, the outside, the upper end of backup pad 42 and the top fixed connection of clean area 11, inside opposite side fixed mounting has fixed pipe 5, one side fixed mounting of fixed pipe 5 has a plurality of to be close to the shower nozzle 51 of fixture 3 one side, water tank 6 has been placed to the inboard of filtering area 12, one side of water tank 6 is equipped with water pump 61, the end of intaking of water pump 61 communicates with the inside of water tank 6, the water outlet end of water pump 61 communicates with the inside of fixed pipe 5 bottom, the inside of inner tube 32 upper end, two respectively the outside of arc clamp splice 36 is equipped with gear 120.

The fixed pipe 5 is arc-shaped.

As shown in fig. 1 to 3, the embodiment specifically is: when the gear 120 is cleaned, the gear 120 is firstly placed on the supporting mechanism 2 and supported by the steel ball 24, then the hydraulic cylinder 31 is extended to drive the inner cylinder 32 to move downwards, in the process that the inner cylinder 32 moves downwards, the two first connecting rods 35 are driven to enable the two arc-shaped clamping blocks 36 to abut against the side wall of the inner hole of the gear 120, then the driving motor 41 is started, the driving motor 41 drives the outer cylinder 33 to rotate through belt transmission, the outer cylinder 33 drives the gear 120 to rotate through the fixed block 37, the second connecting rod 38, the first connecting rods 35 and the arc-shaped clamping blocks 36, in the process, the lantern ring 34 rotates relative to the inner cylinder 32, the water pump 61 is started, the cleaning solution in the water tank 6 is pumped into the fixed pipe 5 and the inner cylinder 32 by the water pump 61 and is sprayed out of the spray head 51 and the through hole 39, namely, through the arrangement of the clamping mechanism 3, the two arc-shaped clamping blocks 36 can, in order to drive gear 120 and rotate, at gear 120 pivoted in-process, the cleaning solution in the fixed pipe 5 is spout from shower nozzle 51, clean gear teeth and upper and lower surface of gear 120, the cleaning solution in the inner tube 32 is spout from through-hole 39, can clean gear 120's inside wall, the clear fast and effect of speed is better, the trouble of artifical cleanness has been avoided, staff's intensity of labour has been alleviateed, this embodiment has specifically solved the problem that the mode cleaning efficiency of the artifical clean gear of use brush is low and clean effect is poor.

The bottom of the cleaning area 11 is provided with a liquid collection through groove 7, and the upper end of the filtering area 12 is fixedly connected with an inclined barrel 71 which is positioned right below the liquid collection through groove 7.

And an electromagnet 8 is arranged on the inner side of the bottom end of the inclined cylinder 71.

One side of the bottom end of the inclined cylinder 71 is provided with a connecting pipe 9, and the inclined cylinder 71 is communicated with the inside of the water tank 6 through the connecting pipe 9.

One end inside the connecting pipe 9 is fixedly connected with a filter screen 100 close to one side of the water tank 6.

The bottom of one end of the connecting pipe 9 is provided with a chip outlet 110 close to one side of the inclined cylinder 71.

As shown in fig. 1 and 4, the embodiment specifically includes: go into oblique section of thick bamboo 71's inside from liquid collecting through groove 7 to the clear cleaning solution of gear, then the inside of filter flow income water tank 6 is filtered through filter screen 100 to rethread connecting pipe 9, can circulate a lot of utilization, in this in-process, with electro-magnet 8 circular telegram, thereby the iron fillings that clean down from gear 120 can be adsorbed in oblique section of thick bamboo 71's bottom surface by electro-magnet 8, treat that iron fillings accumulate when more, with electro-magnet 8 outage, then open out bits mouth 110, can use tools like the brush with iron fillings from play bits mouth 110 brush-out, be favorable to filtering the cleaning solution promptly, utilize in circulation a lot, concentrate the iron fillings through electro-magnet 8 and adsorb in oblique section of thick bamboo 71's bottom, conveniently collect iron fillings, recycle.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a gear machining cleaning device, includes frame (1), the upper portion of frame (1) is equipped with clean district (11), the lower part of frame (1) is equipped with filtering area (12), its characterized in that: the bottom of clean district (11) inboard is equipped with supporting mechanism (2), supporting mechanism (2) include support ring (21), one side fixedly connected with a plurality of support column (22) of support ring (21) bottom, the bottom of support column (22) and the bottom surface fixed connection of clean district (11), annular (23) have been seted up to the upper end of support ring (21), the inboard of annular (23) is equipped with a plurality of steel ball (24), the top of supporting mechanism (2) is equipped with fixture (3), fixture (3) include pneumatic cylinder (31), the top surface fixed mounting of the upper end of pneumatic cylinder (31) and clean district (11), the bottom fixed mounting of pneumatic cylinder (31) has inner tube (32), the outside movable sleeve at inner tube (32) middle part is equipped with urceolus (33), the outside cover of inner tube (32) bottom is equipped with lantern ring (34), the inner side wall of the lantern ring (34) is rotatably connected with the outer side wall of the inner barrel (32), the two ends of the lantern ring (34) are hinged with first connecting rods (35), one ends of the first connecting rods (35) are hinged with arc-shaped clamping blocks (36), the two sides of the bottom of the outer barrel (33) are fixedly connected with fixing blocks (37), two second connecting rods (38) are arranged between the first connecting rods (35) and the two fixing blocks (37), the two ends of each second connecting rod (38) are respectively hinged with one end of each fixing block (37) and the middle of each first connecting rod (35), the outer side wall of the bottom of the inner barrel (32) is provided with a plurality of through holes (39) located below the lantern ring (34), the top surface of one side inside the cleaning area (11) is fixedly connected with a fixing frame (4), the inner side of the fixing frame (4) is fixedly provided with a driving motor (41), the output shaft of the driving motor (41) is in transmission connection with the, the outside at urceolus (33) middle part is rotated and is connected with backup pad (42), the upper end of backup pad (42) and the top fixed connection of clean district (11), inside opposite side fixed mounting have fixed pipe (5), one side fixed mounting of fixed pipe (5) has shower nozzle (51) that a plurality of is close to fixture (3) one side, water tank (6) have been placed to the inboard of filtering area (12), one side of water tank (6) is equipped with water pump (61), the end of intaking of water pump (61) communicates with the inside of water tank (6), the water outlet end of water pump (61) communicates with the inside of fixed pipe (5) bottom, the inside of inner tube (32) upper end, two respectively the outside of arc clamp splice (36) is equipped with gear (120).

2. A gear processing cleaning device according to claim 1, wherein: the fixed pipe (5) is arc-shaped.

3. A gear processing cleaning device according to claim 1, wherein: the bottom of the cleaning area (11) is provided with a liquid collection through groove (7), and the upper end of the filtering area (12) is fixedly connected with an inclined barrel (71) which is positioned right below the liquid collection through groove (7).

4. A gear processing cleaning device according to claim 3, wherein: an electromagnet (8) is arranged on the inner side of the bottom end of the inclined cylinder (71).

5. A gear processing cleaning device according to claim 3, wherein: one side of the bottom end of the inclined cylinder (71) is provided with a connecting pipe (9), and the inclined cylinder (71) is communicated with the inside of the water tank (6) through the connecting pipe (9).

6. A gear processing cleaning device according to claim 5, characterized in that: one end inside the connecting pipe (9) is fixedly connected with a filter screen (100) close to one side of the water tank (6).

7. A gear processing cleaning device according to claim 5, characterized in that: a scrap outlet (110) close to one side of the inclined cylinder (71) is arranged at the bottom of one end of the connecting pipe (9).