CN212457697U - Novel three-dimensional oven of quartzy panel of environmental protection - Google Patents
Novel three-dimensional oven of quartzy panel of environmental protection Download PDFInfo
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- CN212457697U CN212457697U CN202020239119.5U CN202020239119U CN212457697U CN 212457697 U CN212457697 U CN 212457697U CN 202020239119 U CN202020239119 U CN 202020239119U CN 212457697 U CN212457697 U CN 212457697U
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- 230000007613 environmental effect Effects 0.000 title claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 40
- 239000010453 quartz Substances 0.000 claims abstract description 38
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 36
- 230000001174 ascending effect Effects 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 133
- 239000010959 steel Substances 0.000 claims description 133
- 238000005096 rolling process Methods 0.000 claims description 30
- 229920000742 Cotton Polymers 0.000 claims description 27
- 238000009413 insulation Methods 0.000 claims description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 17
- 230000000712 assembly Effects 0.000 claims description 15
- 238000000429 assembly Methods 0.000 claims description 15
- 238000005452 bending Methods 0.000 claims description 10
- 238000005553 drilling Methods 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 238000007667 floating Methods 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 6
- 238000004321 preservation Methods 0.000 claims description 6
- 238000005485 electric heating Methods 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 5
- 229910001315 Tool steel Inorganic materials 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000004575 stone Substances 0.000 abstract description 4
- 208000037656 Respiratory Sounds Diseases 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 2
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
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- 230000002787 reinforcement Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
A novel three-dimensional oven for environment-friendly quartz plates comprises a lifting box, a heating box and a cooling box. Pressing the quartz into a stone plate, heating the stone by a heating box to be hard, and finally cooling by a cooling box. The utility model has the advantages that: advantage (1): the lifting box has the functions of forward and backward translation and ascending and descending, so that the upper surface and the lower surface of the environment-friendly quartz plate are uniformly heated, deformation or cracks are prevented, and the product quality of the environment-friendly quartz plate is ensured. Advantage (2): the utility model discloses a heating cabinet makes the environmental protection quartz plate top and bottom be heated evenly, prevents deformation or crackle, has guaranteed environmental protection quartz plate product quality. Advantage (3): the utility model discloses a cooler bin, it is capacious, the stable performance, long service life, easy operation. Can cool to required temperature fast, shorten the time greatly than natural cooling, reduce the time that the cooling of environmental protection quartz plate was spent, improve production efficiency, environmental protection quartz plate quality is good.
Description
Technical Field
The utility model belongs to the technical field of quartz plate production and processing technique and specifically relates to a novel three-dimensional oven of environmental protection quartz plate.
Background
The plate is a flat rectangular building material plate with standard size, is applied to the building industry, is used as a component of a wall, a ceiling or a floor, and has different materials according to different use occasions. The artificial quartz plate has the advantages of high bending degree, high compression strength, high Mohs hardness and low water absorption rate, is particularly suitable for the field of cabinet plates, and has large demand. After the artificial quartz plate is solidified for about 1 hour at the temperature of about 100 ℃ in a three-dimensional oven, the artificial quartz plate needs to be cooled to the normal temperature in the air and then is subjected to subsequent treatment.
The function that current three-dimensional oven can't realize going up and down.
The existing heating box can not enable the upper surface and the lower surface of the environment-friendly quartz plate to be heated uniformly, and the product quality of the environment-friendly quartz plate can not be ensured.
At present, the cooling is generally carried out outside a three-dimensional oven to normal temperature, and no special cooling box for the three-dimensional oven is provided.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems existing in the prior art, the utility model provides a novel three-dimensional oven of environment-friendly quartz plates.
The utility model provides a technical scheme that its technical problem adopted is: a novel three-dimensional oven for environment-friendly quartz plates comprises a lifting box, a heating box and a cooling box.
The lifting box comprises a lifting main frame 1, channel steel 2, a rectangular rack 3, a support frame 4, a lifting auxiliary frame assembly 5, a mold A6, a plate-type chain sprocket 7, a plate-type sprocket shaft 8, a cylinder A9, a cylinder support assembly 10, a slide rail 11, a slide block 12, a cylinder floating head 13, a mechanical rocker arm 14, I-steel 15, a cylinder B16, a rectangular slide block 17, a rectangular slide rail 18 and a fixed cylinder channel steel 19.
Wherein, lift body frame 1 is frame rack construction, and the bottom of lift body frame 1 is provided with worker's steel 15, and the internally mounted of worker's steel 15 has rectangle slide rail 18, and rectangle slider 17 is installed to the bottom side of lift body frame 1, and rectangle slider 17 makes the whole front and back translation that can go up and down body frame 1 on rectangle slide rail 18 with the cooperation installation of rectangle slide rail 18.
The lateral part of lift body frame 1 is provided with fixed cylinder channel-section steel 19, installs cylinder B16 on the fixed cylinder channel-section steel 19, and the flexible end of cylinder B16 is installed in board-like chain sprocket 7 on the fixed cylinder channel-section steel 19 is fixed in to the end of cylinder B16.
The whole lifting auxiliary frame assembly 5 is arranged inside the lifting main frame 1, a support frame 4 is arranged at the bottom of the lifting auxiliary frame assembly 5, and a motor set 20 is arranged on the support frame 4; a rectangular rack 3 is arranged on the outer side of the channel steel 2; the motor set 20 controls the ascending or descending of the lifting sub-frame assembly 5 through the matching of the gear and the rectangular rack 3.
A vertical channel steel 2 is arranged on the front side of the lifting main frame 1, a plate type chain sprocket 7 is arranged on the inner side of the channel steel 2, and the plate type chain sprocket 7 is fixed; one end of the plate type chain 5028 bypasses the plate type chain sprocket 7 to be connected to the bottom of the die A6, and the other end of the plate type chain 5028 bypasses the plate type chain sprocket 7 to be connected to the telescopic end of the cylinder B16; a mould A6 is arranged above the support frame 4; the cylinder B16 controls the raising and lowering of the mold a6 via the plate chain 5028.
The rear side of the lifting main frame 1 is provided with a vertical cylinder bracket assembly 10 and a slide rail 11; the side surface of the mechanical rocker 14 is provided with a sliding block 12, and the sliding block 12 is matched with the sliding rail 11 to ensure that the whole mechanical rocker 14 can ascend or descend in the sliding rail 11; the cylinder bracket assembly 10 is provided with a cylinder A9, the tail end of the cylinder A9 is fixed on the fixed cylinder bracket assembly 10, and the telescopic end of the cylinder A9 is arranged on the mechanical rocker 14 through a cylinder floating head 13; the cylinder a9 can control the mechanical rocker 14 to ascend or descend in the slide rail 11.
The heating box comprises a heating frame B1, a steel plate B2, a long shaft B3, a spherical bearing B4, a power shaft BB5, a mold blocking edge BB7, a mold BB8, heat insulation cotton AB9, heat insulation cotton BB10, heat insulation cotton CB11, a bent plate B12, a blast pipeline B13, a blower frame B14, a centrifugal fan B15, an air dry-burning type electric heating pipe B16, a high-temperature-resistant small motor B17, a motor base B18 and a double-row chain wheel B19.
The heating frame B1 is of a frame structure, steel plates B2 are arranged on five sides except the front side, and heat-preservation cotton groups are laid inside the steel plates B2; the heat insulation cotton group comprises heat insulation cotton AB9, heat insulation cotton BB10 and heat insulation cotton CB 11; a blower frame B14 is arranged on the outer side of the steel plate B2 at the top, and a centrifugal fan B15 is arranged on the blower frame B14; the centrifugal fan B15 is inserted through the side steel plate B2 via a C-shaped blower duct B13.
A plurality of bending plates B12 which are distributed at intervals are vertically arranged in the heating rack B1; a plurality of spherical bearings B4 are distributed on the bending plate B12 at intervals; a long shaft B3 penetrates between the corresponding spherical bearings B4, wherein the outermost long shaft B3 is a power shaft BB 5; the end of the power shaft BB5 is provided with a duplex sprocket B19, and the duplex sprocket B19 is provided with a chain A and a chain B.
A mold BB8 is arranged above the long shaft B3 and the power shaft BB 5; mold flanges BB7 are arranged on two sides of the mold BB 8; an air dry-burning type electrothermal tube B16 is arranged below the mold BB 8.
The top of the side surface of the heating frame B1 is provided with three motor bases B18 which are distributed at intervals, and the motor bases B18 are provided with small high-temperature-resistant motors B17.
The cooling box comprises a cooling frame A1, a vertical steel plate A2, a support shaft A3, a power shaft AA4, a double-row chain wheel assembly A5, a conical gear A6, a mould edge AA7 and a bearing assembly A8; the cooling frame A1 is of a frame structure, the front side and the rear side of the cooling frame A1 are respectively provided with vertical steel plates A2 which are distributed in parallel in a vertical mode, the vertical steel plates A2 are respectively provided with bearing assemblies A8 which are distributed at equal intervals, a power shaft AA4 penetrates between the opposite bearing assemblies A8 on the outermost side, and the tail end of the power shaft AA4 is provided with a bevel gear A6; a support shaft A3 penetrates through the rest of the bearing assemblies A8, and a double-row chain wheel assembly A5 is arranged at the tail end of the support shaft A3; the bevel gear A6 and the double-row chain wheel assembly A5 are connected through a rack; and a mold carrier plate A9 is arranged at the upper parts of the support shaft A3 and the power shaft AA4, and mold flanges AA7 are arranged on two sides of the mold carrier plate A9 in a turnover mode.
The utility model discloses still have following additional technical characterstic:
as the utility model discloses technical scheme further specifically optimizes: the lifting main frame 1 comprises a main frame 101, a cross beam 102, a base channel steel 103, a base inclined pull 104, a base opening 105, a base drilling hole 106 and a base steel plate drilling hole 107; wherein, the main frame 101 is made of 150-; the beam 102 is made of 12# channel steel; the base channel steel 103 is made of 14A channel steel; the base diagonal tension 104 is made of 50-8 hot rolled flat steel; the LGR35HAN lengthened and thickened sliding block is arranged in the base opening hole 105; the base drilling hole 106 is provided with a TRH20-VL slide rail; the base steel plate drill hole 107 is locked by installing an SC63 cylinder shaft head.
As the utility model discloses technical scheme further specifically optimizes: the lifting auxiliary frame assembly 5 comprises a lifting auxiliary frame 501, a long shaft B502, a bearing 503, a double-row chain wheel B504, a lifting auxiliary frame diagonal steel plate 505, a bearing fixing plate 506, a mold rib 507, a mold rib reinforcing plate 508, a positioning pulley 509, a positioning pulley seat 5010, a pulling chain seat 5011, a lifting auxiliary frame assembly 5012, a lifting auxiliary frame shaft 5013, a rolling bearing 5014, a rolling bearing fixing plate A5015, a rolling bearing fixing plate B5016, a braking encoder motor 5017, a speed reducer 5018, a speed reducer seat 5019, a swing bolt 5020, a hexagon nut 5021, a speed reducing braking motor 5022, a chain 5023, a walking motor fixing steel plate 5024, an air cylinder 5025, an air cylinder support 5026, a slider fixing plate 5027 and a plate type chain 5028.
As the utility model discloses technical scheme further specifically optimizes: the lifting sub-frame 501 is of a frame type structure, bearings 503 are installed on two symmetrical sides of the lifting sub-frame 501, a bearing fixing plate 506 is arranged on the outermost side of the lifting sub-frame 501, and the bearings 503 are installed on the bearing fixing plate 506; a long shaft B502 penetrates through the corresponding bearing 503, and a double-row chain wheel B504 is installed at one end of the long shaft B502; a walking motor fixing steel plate 5024 is arranged at the bottom of the lifting subframe frame 501, a speed reduction brake motor 5022 is mounted on the walking motor fixing steel plate 5024, and the speed reduction brake motor 5022 is connected with a double-row chain wheel B504 above through a chain 5023; the deceleration brake motor 5022 controls the left or right rotation of the long shaft B502.
As the utility model discloses technical scheme further specifically optimizes: a rolling bearing fixing plate A5015 and a rolling bearing fixing plate B5016 are respectively installed on the front side surface and the rear side surface of the lifting subframe frame 501, rolling bearings 5014 are installed on the rolling bearing fixing plate A5015 and the rolling bearing fixing plate B5016, and a lifting subframe shaft 5013 penetrates between the two rolling bearings 5014; the lifting subframe shaft 5013 extends into the speed reducer 5018, the upper part of the speed reducer 5018 is connected with the coded motor 5017 with the brake, and the coded motor 5017 with the brake is installed through the speed reducer base 5019.
As the utility model discloses technical scheme further specifically optimizes: the left side surface and the right side surface of the lifting subframe frame 501 are respectively provided with a lifting subframe diagonal steel plate 505, and a lifting subframe assembly 5012 is arranged between the lifting subframe diagonal steel plates 505; a pull-up chain seat 5011 is installed at the top of the diagonal steel plate 505 of the lifting subframe, and the pull-up chain seat 5011 is fixed to a plate-type chain 5028 through an eyelet bolt 5020 and a hexagon nut 5021; the positioning pulley 509 is mounted on the side surface of the diagonal steel plate 505 of the lifting subframe through a positioning pulley seat 5010.
As the utility model discloses technical scheme further specifically optimizes: a mould edge reinforcing plate 508 is arranged on the upper surface of the lifting subframe frame 501, and a mould edge 507 is arranged on the mould edge reinforcing plate 508; a slider fixing plate 5027 is installed at the rear side of the lifting subframe frame 501; a cylinder bracket 5026 is installed at the rear side of the lifting sub-frame 501, and a cylinder 5025 is fixed on the cylinder bracket 5026.
As the utility model discloses technical scheme further specifically optimizes: the heating frame B1 comprises a ground pin BB101, a stand column B102, a bottom frame BB103, an upper frame BB104, a back middle stand beam BB105, a top frame B106 and an outer stand column B107; the ground BB101 uses a 250 x 10mm steel plate; 150 × 5mm square tubes are used for the columns B102; the bottom frame BB103 uses 10# channel steel; the upper frame BB104 uses 10# channel steel; the back middle vertical beam BB105 uses 10# channel steel; top frame B106 used 50 x 2.5mm square tubes; the outer pillar B107 uses a50 × 2.5mm square tube.
As the utility model discloses technical scheme further specifically optimizes: the blowing pipe B13 is a 4-inch circular pipe, and the bent part of the blowing pipe B13 is connected through a flange plate; the tail end of the blast pipeline B13 is provided with a plurality of air outlets which are distributed at intervals.
As the utility model discloses technical scheme further specifically optimizes: the cooling frame A1 comprises a ground foot AA101, a main support A102, a bottom frame AA103, an upper frame AA104 and a back middle vertical beam AA 105; the ground foot AA101 is made of a10 mm steel plate 250 x 250; the main support a102 uses a column square tube 150 × 5 mm; the bottom frame AA103 uses 10# channel steel; the upper frame AA104 uses 10# channel steel; the back center sill AA105 uses a10 # channel steel.
As the utility model discloses technical scheme further specifically optimizes: the number of cooling racks a1 is 1; the number of the vertical steel plates a2 is 16; the number of the support shafts a3 is 105; the number of power shafts AA4 is 15; the number of the double row sprocket assemblies A5 is 120; the number of bevel gears a6 is 15; the number of mold rims AA7 was 30; the number of bearing assemblies A8 is 240; the number of mold carrier plates a9 was 15.
Compared with the prior art, the utility model, its advantage lies in:
advantage (1): the lifting box has the functions of forward and backward translation and ascending and descending, so that the upper surface and the lower surface of the environment-friendly quartz plate are uniformly heated, deformation or cracks are prevented, and the product quality of the environment-friendly quartz plate is ensured.
Advantage (2): the utility model discloses a heating cabinet makes the environmental protection quartz plate top and bottom be heated evenly, prevents deformation or crackle, has guaranteed environmental protection quartz plate product quality.
Advantage (3): the utility model discloses a cooler bin, it is capacious, the stable performance, long service life, easy operation. Can cool to required temperature fast, shorten the time greatly than natural cooling, reduce the time that the cooling of environmental protection quartz plate was spent, improve production efficiency, environmental protection quartz plate quality is good.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of a three-dimensional oven structure of the present invention;
FIG. 2 is a schematic view of the structure of the three-dimensional oven of the present invention;
FIG. 3 is a schematic view of the structure of the three-dimensional oven of the present invention;
FIG. 4 is a schematic view of the overall structure of the lift box of the present invention;
FIG. 5 is a schematic side view of the lift box of the present invention;
fig. 6 is a schematic top view of the lifting box of the present invention;
FIG. 7 is a schematic side view of the lift box of the present invention;
FIG. 8 is an enlarged view of the structure of FIG. 7;
fig. 9 is a schematic structural view of the lifting main frame 1 of the present invention;
fig. 10 is a schematic view of the slide rail mounting structure of the present invention;
fig. 11 is a schematic view of the slide rail structure of the present invention;
fig. 12 is a schematic view of the slide rail structure of the present invention;
fig. 13 is a schematic structural view of the lifting sub-frame assembly 5 of the present invention;
fig. 14 is a schematic structural diagram of the motor assembly 20 according to the present invention;
fig. 15 is a schematic structural view of the heating box of the present invention;
fig. 16 is a schematic structural view of the heating box of the present invention;
fig. 17 is a schematic structural view of the heating box of the present invention;
fig. 18 is a schematic structural view of the heating box of the present invention;
FIG. 19 is an enlarged partial schematic view of FIG. 18;
fig. 20 is a schematic structural view of a heating rack B1 according to the present invention;
fig. 21 is a schematic structural view of a centrifugal fan B15 and a blast pipe B13 according to the present invention;
fig. 22 is a schematic structural view of a motor base B18 and a high temperature resistant small motor B17 according to the present invention;
fig. 23 is a schematic structural view of a bending plate B12 of the present invention;
fig. 24 is a schematic structural view of the cooling box of the present invention;
fig. 25 is a schematic structural view of the cooling box of the present invention;
fig. 26 is a schematic structural view of the cooling box of the present invention;
fig. 27 is a schematic structural view of the cooling box of the present invention;
FIG. 28 is an enlarged view of the structure at B in FIG. 27;
fig. 29 is a schematic structural view of a cooling rack a1 according to the present invention.
Description of reference numerals: a lifting main frame 1; channel steel 2; a rectangular rack 3; a support frame 4; a lifting sub-frame assembly 5; mold a 6; a plate-type chain sprocket 7; a plate sprocket shaft 8; a cylinder A9; a cylinder bracket assembly 10; a slide rail 11; a slider 12; a cylinder floating head 13; a mechanical swing arm 14; 15 parts of I-steel; a cylinder B16; a rectangular slider 17; a rectangular slide rail 18; a fixed cylinder channel 19; a main frame 101; a cross beam 102; a base channel steel 103; base diagonal tension 104; a base opening 105; a base bore 106; drilling 107 on the base steel plate; a lifting sub-frame 501; a major axis B502; a bearing 503; a double sprocket B504; a lifting subframe diagonal steel plate 505; a bearing fixing plate 506; a mold rib 507; a mold flange reinforcement plate 508; a positioning pulley 509; positioning pulley block 5010; pulling up the chain mount 5011; the lifting subframe assembly 5012; the lift sub frame shaft 5013; rolling bearing 5014; a rolling bearing fixing plate a 5015; rolling bearing fixing plate B5016; a coding motor 5017 with a brake; a speed reducer 5018; the speed reducer mount 5019; a swing bolt 5020; a hexagonal nut 5021; a deceleration brake motor 5022; a chain 5023; the traveling motor fixes the steel plate 5024; a cylinder 5025; a cylinder bracket 5026; a slider fixing plate 5027; a plate chain 5028; heating rack B1; steel plates B2; major axis B3; a spherical bearing B4; power shaft BB 5; mold rib BB 7; mold BB 8; heat-insulating cotton AB 9; heat-insulating cotton BB 10; heat-insulating cotton CB 11; a bending plate B12; the blast duct B13; blower frame B14; centrifugal fan B15; an air dry-fire type electric heating tube B16; a small high-temperature-resistant motor B17; a motor base B18; a double row sprocket B19; a ground margin BB 101; column B102; a bottom frame BB 103; an upper frame BB 104; a back intermediate upright BB 105; a top frame B106; outer side columns B107; cooling rack a 1; a vertical steel plate a 2; the support shaft a 3; power shaft AA 4; a double row sprocket assembly A5; a bevel gear a 6; mold rib AA 7; bearing assembly A8; mold carrier a 9; a ground margin AA 101; a main support A102; a bottom frame AA 103; an upper frame AA 104; back intermediate upright AA 105.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings, in order that the present disclosure may be more completely understood, and the scope of the present disclosure may be fully conveyed to those skilled in the art. While the exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure is not limited to the embodiments set forth herein.
It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. In the present invention, the terms "upper", "lower", "left", "right", "middle", and the like are used for clarity of description, and do not indicate or imply that the designated device or element must have a specific orientation, be constructed and operated in a specific orientation, or be used to limit the scope of the invention, and the relative relationship therebetween may be changed or adjusted without substantial technical changes. Meanwhile, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "connected" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; the connection can be mechanical connection or electrical connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
A novel three-dimensional oven for environment-friendly quartz plates is shown in figures 1-3 and comprises a lifting box, a heating box and a cooling box. Pressing the quartz into a stone plate, heating the stone by a heating box to be hard, and finally cooling by a cooling box.
As shown in fig. 4-14, the lifting box includes a lifting main frame 1, a channel steel 2, a rectangular rack 3, a support frame 4, a lifting sub-frame assembly 5, a mold a6, a plate-type chain sprocket 7, a plate-type sprocket shaft 8, a cylinder a9, a cylinder support assembly 10, a slide rail 11, a slider 12, a cylinder floating head 13, a mechanical rocker 14, a tool steel 15, a cylinder B16, a rectangular slider 17, a rectangular slide rail 18, and a fixed cylinder channel steel 19.
The lift body frame 1 is frame rack structure, and the bottom of lift body frame 1 is provided with worker's steel 15, and the internally mounted of worker's steel 15 has rectangle slide rail 18, and rectangle slider 17 is installed to the bottom side of lift body frame 1, and rectangle slider 17 makes the whole translation around on rectangle slide rail 18 of lift body frame 1 with the cooperation installation of rectangle slide rail 18.
The lateral part of lift body frame 1 is provided with fixed cylinder channel-section steel 19, installs cylinder B16 on the fixed cylinder channel-section steel 19, and the flexible end of cylinder B16 is installed in board-like chain sprocket 7 on the fixed cylinder channel-section steel 19 is fixed in to the end of cylinder B16.
The whole lifting auxiliary frame assembly 5 is arranged inside the lifting main frame 1, a support frame 4 is arranged at the bottom of the lifting auxiliary frame assembly 5, and a motor set 20 is arranged on the support frame 4; a rectangular rack 3 is arranged on the outer side of the channel steel 2; the motor set 20 controls the ascending or descending of the lifting sub-frame assembly 5 through the matching of the gear and the rectangular rack 3.
A vertical channel steel 2 is arranged on the front side of the lifting main frame 1, a plate type chain sprocket 7 is arranged on the inner side of the channel steel 2, and the plate type chain sprocket 7 is fixed; one end of the plate type chain 5028 bypasses the plate type chain sprocket 7 to be connected to the bottom of the die A6, and the other end of the plate type chain 5028 bypasses the plate type chain sprocket 7 to be connected to the telescopic end of the cylinder B16; a mould A6 is arranged above the support frame 4; the cylinder B16 controls the raising and lowering of the mold a6 via the plate chain 5028.
The rear side of the lifting main frame 1 is provided with a vertical cylinder bracket assembly 10 and a slide rail 11; the side surface of the mechanical rocker 14 is provided with a sliding block 12, and the sliding block 12 is matched with the sliding rail 11 to ensure that the whole mechanical rocker 14 can ascend or descend in the sliding rail 11; the cylinder bracket assembly 10 is provided with a cylinder A9, the tail end of the cylinder A9 is fixed on the fixed cylinder bracket assembly 10, and the telescopic end of the cylinder A9 is arranged on the mechanical rocker 14 through a cylinder floating head 13; the cylinder a9 can control the mechanical rocker 14 to ascend or descend in the slide rail 11.
The lifting main frame 1 comprises a main frame 101, a cross beam 102, a base channel steel 103, a base inclined pull 104, a base opening 105, a base drilling hole 106 and a base steel plate drilling hole 107; wherein, the main frame 101 is made of 150-; the beam 102 is made of 12# channel steel; the base channel steel 103 is made of 14A channel steel; the base diagonal tension 104 is made of 50-8 hot rolled flat steel; the LGR35HAN lengthened and thickened sliding block is arranged in the base opening hole 105; the base drilling hole 106 is provided with a TRH20-VL slide rail; the base steel plate drill hole 107 is locked by installing an SC63 cylinder shaft head.
The lifting subframe assembly 5 comprises a lifting subframe frame 501, a long shaft B502, a bearing 503, a double-row chain wheel B504, a lifting subframe diagonal steel plate 505, a bearing fixing plate 506, a mold rib 507, a mold rib reinforcing plate 508, a positioning pulley 509, a positioning pulley seat 5010, a pulling chain seat 5011, a lifting subframe assembly 5012, a lifting subframe shaft 5013, a rolling bearing 5014, a rolling bearing fixing plate A5015, a rolling bearing fixing plate B5016, a coding motor 5017 with a brake, a speed reducer 5018, a speed reducer seat 5019, a swing bolt 5020, a hexagon nut 5021, a speed reducing brake motor 5022, a chain 5023, a walking motor fixing steel plate 5024, an air cylinder 5025, an air cylinder support 5026, a slider fixing plate 5027 and a plate type chain 5028.
The lifting sub-frame 501 is of a frame type structure, bearings 503 are installed on two symmetrical sides of the lifting sub-frame 501, a bearing fixing plate 506 is arranged on the outermost side of the lifting sub-frame 501, and the bearings 503 are installed on the bearing fixing plate 506; a long shaft B502 penetrates through the corresponding bearing 503, and a double-row chain wheel B504 is installed at one end of the long shaft B502; a walking motor fixing steel plate 5024 is arranged at the bottom of the lifting subframe frame 501, a speed reduction brake motor 5022 is mounted on the walking motor fixing steel plate 5024, and the speed reduction brake motor 5022 is connected with a double-row chain wheel B504 above through a chain 5023; the deceleration brake motor 5022 controls the left or right rotation of the long shaft B502.
A rolling bearing fixing plate A5015 and a rolling bearing fixing plate B5016 are respectively installed on the front side surface and the rear side surface of the lifting subframe frame 501, rolling bearings 5014 are installed on the rolling bearing fixing plate A5015 and the rolling bearing fixing plate B5016, and a lifting subframe shaft 5013 penetrates between the two rolling bearings 5014; the lifting subframe shaft 5013 extends into the speed reducer 5018, the upper part of the speed reducer 5018 is connected with the coded motor 5017 with the brake, and the coded motor 5017 with the brake is installed through the speed reducer base 5019.
The left side surface and the right side surface of the lifting subframe frame 501 are respectively provided with a lifting subframe diagonal steel plate 505, and a lifting subframe assembly 5012 is arranged between the lifting subframe diagonal steel plates 505; a pull-up chain seat 5011 is installed at the top of the diagonal steel plate 505 of the lifting subframe, and the pull-up chain seat 5011 is fixed to a plate-type chain 5028 through an eyelet bolt 5020 and a hexagon nut 5021; the positioning pulley 509 is mounted on the side surface of the diagonal steel plate 505 of the lifting subframe through a positioning pulley seat 5010.
A mould edge reinforcing plate 508 is arranged on the upper surface of the lifting subframe frame 501, and a mould edge 507 is arranged on the mould edge reinforcing plate 508; a slider fixing plate 5027 is installed at the rear side of the lifting subframe frame 501; a cylinder bracket 5026 is installed at the rear side of the lifting sub-frame 501, and a cylinder 5025 is fixed on the cylinder bracket 5026.
The lifting box has the functions of forward and backward translation and ascending and descending, so that the upper surface and the lower surface of the environment-friendly quartz plate are uniformly heated, deformation or cracks are prevented, and the product quality of the environment-friendly quartz plate is ensured.
The heating box comprises a heating frame B1, a steel plate B2, a long shaft B3, a spherical bearing B4, a power shaft BB5, a mold blocking edge BB7, a mold BB8, heat insulation cotton AB9, heat insulation cotton BB10, heat insulation cotton CB11, a bent plate B12, a blast pipeline B13, a blower frame B14, a centrifugal fan B15, an air dry burning type electric heating pipe B16, a high temperature resistant small motor B17, a motor base B18 and a double-row chain wheel B19 as shown in FIGS. 15-23.
The heating frame B1 is of a frame structure, steel plates B2 are arranged on the five sides except the front side, and heat-preservation cotton groups are laid inside the steel plates B2; the heat insulation cotton group comprises heat insulation cotton AB9, heat insulation cotton BB10 and heat insulation cotton CB 11; a blower frame B14 is arranged on the outer side of the steel plate B2 at the top, and a centrifugal fan B15 is arranged on the blower frame B14; the centrifugal fan B15 is inserted through the side steel plate B2 via a C-shaped blower duct B13.
A plurality of bending plates B12 which are distributed at intervals are vertically arranged in the heating rack B1; a plurality of spherical bearings B4 are distributed on the bending plate B12 at intervals; a long shaft B3 penetrates between the corresponding spherical bearings B4, wherein the outermost long shaft B3 is a power shaft BB 5; the end of the power shaft BB5 is provided with a duplex sprocket B19, and the duplex sprocket B19 is provided with a chain A and a chain B.
A mold BB8 is arranged above the long shaft B3 and the power shaft BB 5; mold flanges BB7 are arranged on two sides of the mold BB 8; an air dry-burning type electrothermal tube B16 is arranged below the mold BB 8.
The top of the side surface of the heating frame B1 is provided with three motor bases B18 which are distributed at intervals, and the motor bases B18 are provided with small high-temperature-resistant motors B17.
The heating frame B1 comprises a ground pin BB101, a stand B102, a bottom frame BB103, an upper frame BB104, a back middle stand beam BB105, a top frame B106 and an outer stand column B107; the ground BB101 uses a 250 x 10mm steel plate; 150 × 5mm square tubes are used for the columns B102; the bottom frame BB103 uses 10# channel steel; the upper frame BB104 uses 10# channel steel; the back middle vertical beam BB105 uses 10# channel steel; top frame B106 used 50 x 2.5mm square tubes; the outer pillar B107 uses a50 × 2.5mm square tube.
The blowing pipe B13 is a 4-inch circular pipe, and the bent part of the blowing pipe B13 is connected through a flange; the tail end of the blast pipeline B13 is provided with a plurality of air outlets which are distributed at intervals.
The utility model discloses a heating cabinet makes the environmental protection quartz plate top and bottom be heated evenly, prevents deformation or crackle, has guaranteed environmental protection quartz plate product quality.
A cooling box, as shown in fig. 24-29, comprising a cooling frame a1, a vertical steel plate a2, a support shaft A3, a power shaft AA4, a double-row sprocket assembly a5, a bevel gear a6, a die flange AA7 and a bearing assembly A8; the cooling frame A1 is of a frame structure, vertical steel plates A2 which are distributed in parallel are vertically arranged on the front side and the rear side of the cooling frame A1 respectively, bearing assemblies A8 which are distributed at equal intervals are arranged on the vertical steel plates A2 respectively, a power shaft AA4 penetrates between the opposite bearing assemblies A8 on the outermost side, and a bevel gear A6 is arranged at the tail end of the power shaft AA 4; a support shaft A3 penetrates through the rest of the bearing assemblies A8, and a double-row chain wheel assembly A5 is arranged at the tail end of the support shaft A3; the bevel gear A6 is connected with the double-row chain wheel assembly A5 through a rack; and a mold carrier plate A9 is arranged at the upper parts of the support shaft A3 and the power shaft AA4, and mold flanges AA7 are arranged on two sides of the mold carrier plate A9 in a turnover mode.
The cooling rack A1 comprises a ground foot AA101, a main rack A102, a bottom frame AA103, an upper frame AA104 and a back middle vertical beam AA 105; the ground foot AA101 is made of a10 mm steel plate 250 x 250; the main support a102 uses a column square tube 150 × 5 mm; the bottom frame AA103 uses 10# channel steel; the upper frame AA104 uses 10# channel steel; the back center sill AA105 uses a10 # channel steel.
The number of cooling racks a1 is 1; the number of the vertical steel plates a2 is 16; the number of the support shafts a3 is 105; the number of power shafts AA4 is 15; the number of the double row sprocket assemblies A5 is 120; the number of bevel gears a6 is 15; the number of mold rims AA7 was 30; the number of bearing assemblies A8 is 240; the number of mold carrier plates a9 was 15.
The utility model discloses a cooler bin, it is capacious, the stable performance, long service life, easy operation. Can cool to required temperature fast, shorten the time greatly than natural cooling, reduce the time that the cooling of environmental protection quartz plate was spent, improve production efficiency, environmental protection quartz plate quality is good.
Although the embodiments have been described, once the basic inventive concept is known, other changes and modifications can be made to the embodiments by those skilled in the art, so that the above embodiments are only examples of the present invention, and not intended to limit the scope of the present invention, and all the modifications of the equivalent structure or equivalent flow path using the contents of the specification and the drawings of the present invention, or directly or indirectly using other related technical fields are also included in the scope of the present invention.
Claims (7)
1. A novel three-dimensional drying oven for environment-friendly quartz plates is characterized by comprising a lifting box, a heating box and a cooling box; wherein,
the lifting box comprises a lifting main frame (1), channel steel (2), a rectangular rack (3), a support frame (4), a lifting auxiliary frame assembly (5), a die A (6), a plate-type chain sprocket (7), a plate-type sprocket shaft (8), a cylinder A (9), a cylinder support assembly (10), a slide rail (11), a slide block (12), a cylinder floating head (13), a mechanical rocker arm (14), a tool steel (15), a cylinder B (16), a rectangular slide block (17), a rectangular slide rail (18) and a fixed cylinder channel steel (19); wherein the lifting main frame (1) is in a frame type structure,
the bottom of the lifting main frame (1) is provided with a tool steel (15), a rectangular sliding rail (18) is arranged inside the tool steel (15), a rectangular sliding block (17) is arranged on the bottom side of the lifting main frame (1), and the rectangular sliding block (17) and the rectangular sliding rail (18) are installed in a matched mode, so that the lifting main frame (1) can integrally move back and forth on the rectangular sliding rail (18);
a fixed cylinder channel steel (19) is arranged on the side part of the lifting main frame (1), a cylinder B (16) is installed on the fixed cylinder channel steel (19), the tail end of the cylinder B (16) is fixed on the fixed cylinder channel steel (19), and the telescopic end of the cylinder B (16) is installed on the plate-type chain sprocket (7);
the whole lifting auxiliary frame assembly (5) is arranged in the lifting main frame (1), a support frame (4) is arranged at the bottom of the lifting auxiliary frame assembly (5), and a motor set (20) is arranged on the support frame (4); a rectangular rack (3) is arranged on the outer side of the channel steel (2); the motor group (20) controls the lifting or descending of the lifting sub-frame assembly (5) through the matching of the gear and the rectangular rack (3);
a vertical channel steel (2) is arranged on the front side of the lifting main frame (1), a plate type chain sprocket (7) is arranged on the inner side of the channel steel (2), and the plate type chain sprocket (7) is fixed; one end of the plate type chain (5028) bypasses the plate type chain sprocket (7) to be connected to the bottom of the mold A (6), and the other end of the plate type chain (5028) bypasses the plate type chain sprocket (7) to be connected to the telescopic end of the cylinder B (16); a mould A (6) is arranged above the supporting frame (4); the cylinder B (16) can control the ascending or descending of the die A (6) through a plate type chain (5028);
a vertical cylinder bracket assembly (10) and a slide rail (11) are arranged at the rear side of the lifting main frame (1); a sliding block (12) is arranged on the side surface of the mechanical rocker (14), and the sliding block (12) and the sliding rail (11) are installed in a matched mode, so that the mechanical rocker (14) can ascend or descend in the sliding rail (11) as a whole; the air cylinder A (9) is installed on the air cylinder support assembly (10), the tail end of the air cylinder A (9) is fixed on the fixed air cylinder support assembly (10), and the telescopic end of the air cylinder A (9) is installed on the mechanical rocker arm (14) through an air cylinder floating head (13); the cylinder A (9) can control the mechanical rocker arm (14) to ascend or descend in the slide rail (11);
the heating box comprises a heating frame (B1), a steel plate (B2), a long shaft (B3), a spherical bearing (B4), a power shaft B (B5), a die flange B (B7), a die B (B8), heat-preservation cotton A (B9), heat-preservation cotton B (B10), heat-preservation cotton C (B11), a bending plate (B12), a blast pipeline (B13), a blast machine frame (B14), a centrifugal fan (B15), an air dry-burning type electric heating tube (B16), a small high-temperature-resistant motor (B17), a motor base (B18) and a double-row chain wheel (B19);
the heating frame (B1) is of a frame type structure, steel plates (B2) are mounted on the five side faces except the front side, and heat-preservation cotton groups are laid inside the steel plates (B2); the heat insulation cotton group comprises heat insulation cotton A (B9), heat insulation cotton B (B10) and heat insulation cotton C (B11); a blower frame (B14) is arranged on the outer side of the steel plate (B2) at the top, and a centrifugal fan (B15) is arranged on the blower frame (B14); the centrifugal fan (B15) penetrates through the side steel plate (B2) through a C-shaped blast pipe (B13);
a plurality of bending plates (B12) which are distributed at intervals are vertically arranged in the heating rack (B1); a plurality of spherical bearings (B4) are distributed on the bending plate (B12) at intervals; a long shaft (B3) penetrates between the corresponding spherical bearings (B4), wherein the outermost long shaft (B3) is a power shaft B (B5); a double-row chain wheel (B19) is arranged at the end part of the power shaft B (B5), and a chain A and a chain B are arranged on the double-row chain wheel (B19);
a mold B (B8) is arranged at the upper parts of the long shaft (B3) and the power shaft B (B5); two sides of the die B (B8) are provided with die flanges B (B7); an air dry-burning type electric heating tube (B16) is arranged below the die B (B8);
the top of the side surface of the heating frame (B1) is provided with three motor bases (B18) which are distributed at intervals, and the motor bases (B18) are provided with small high-temperature-resistant motors (B17);
the cooling box comprises a cooling frame (A1), a vertical steel plate (A2), a support shaft (A3), a power shaft A (A4), a double-row chain wheel assembly (A5), a bevel gear (A6), a mould flange A (A7) and a bearing assembly (A8); the cooling frame (A1) is of a frame structure, vertical steel plates (A2) which are distributed in parallel are vertically arranged on the front side and the rear side of the cooling frame (A1), bearing assemblies (A8) which are distributed at equal intervals are respectively arranged on the vertical steel plates (A2), a power shaft A (A4) penetrates between the opposite bearing assemblies (A8) on the outermost side, and a bevel gear (A6) is arranged at the tail end of the power shaft A (A4); a support shaft (A3) is arranged between the other opposite bearing assemblies (A8) in a penetrating way, and a double-row chain wheel assembly (A5) is arranged at the tail end of the support shaft (A3); the bevel gear (A6) and the double-row chain wheel assembly (A5) are connected through a rack; and a mould carrier plate (A9) is arranged at the upper parts of the support shaft (A3) and the power shaft A (A4), and mould flanges A (A7) are arranged on two sides of the mould carrier plate (A9) in a turnover mode.
2. The novel three-dimensional oven of environmental protection quartz plate of claim 1, characterized in that: the lifting main frame (1) comprises a main frame (101), a cross beam (102), a base channel steel (103), a base inclined pull (104), a base opening (105), a base drilling hole (106) and a base steel plate drilling hole (107); wherein the main frame (101) is made of 150-; the cross beam (102) is made of 12# channel steel; the base channel steel (103) is made of 14A channel steel; the base diagonal draw (104) is made of 50-8 hot rolled flat steel; an LGR35HAN lengthened and thickened sliding block is arranged in the base opening (105); the base drilling hole (106) is used for installing a TRH20-VL slide rail; the base steel plate drill hole (107) is provided with an SC63 cylinder shaft head for locking.
3. The novel three-dimensional oven of environmental protection quartz plate of claim 1, characterized in that: the lifting subframe assembly (5) comprises a lifting subframe frame (501), a long shaft B (502), a bearing (503), a double-row chain wheel B (504), a lifting subframe diagonal steel plate (505), a bearing fixing plate (506), a mould rib (507), a mould rib reinforcing plate (508), a positioning pulley (509), a positioning pulley seat (5010), a pulling chain seat (5011), a lifting subframe (5012), a lifting subframe shaft (5013) and a rolling bearing (5014), the device comprises a rolling bearing fixing plate A (5015), a rolling bearing fixing plate B (5016), a coded motor with a brake (5017), a speed reducer (5018), a speed reducer base (5019), a swing bolt (5020), a hexagon nut (5021), a speed reducing brake motor (5022), a chain (5023), a walking motor fixing steel plate (5024), a cylinder (5025), a cylinder bracket (5026), a slider fixing plate (5027) and a plate type chain (5028);
the lifting subframe frame (501) is of a frame type structure, bearings (503) are mounted on two symmetrical sides of the lifting subframe frame (501), a bearing fixing plate (506) is arranged on the outermost side of the lifting subframe frame (501), and the bearings (503) are mounted on the bearing fixing plate (506); a long shaft B (502) penetrates through the corresponding bearing (503), and a double-row chain wheel B (504) is installed at one end of the long shaft B (502); a walking motor fixing steel plate (5024) is arranged at the bottom of the lifting subframe frame (501), a speed reducing brake motor (5022) is mounted on the walking motor fixing steel plate (5024), and the speed reducing brake motor (5022) is connected with a double-row chain wheel B (504) above through a chain (5023); the speed reduction brake motor (5022) controls the left rotation or the right rotation of the long shaft B (502);
the front side and the rear side of the lifting subframe frame (501) are respectively provided with a rolling bearing fixing plate A (5015) and a rolling bearing fixing plate B (5016), rolling bearings (5014) are respectively arranged on the rolling bearing fixing plate A (5015) and the rolling bearing fixing plate B (5016), and a lifting subframe shaft (5013) penetrates between the two rolling bearings (5014); the lifting subframe shaft (5013) extends into the speed reducer (5018), the upper part of the speed reducer (5018) is connected with the coding motor (5017) with the brake, and the coding motor (5017) with the brake is installed through the speed reducer base (5019);
the left side surface and the right side surface of the lifting subframe frame (501) are respectively provided with a lifting subframe diagonal steel plate (505), and a lifting subframe (5012) is arranged between the lifting subframe diagonal steel plates (505); a pull-up chain seat (5011) is installed at the top of the diagonal steel plate (505) of the lifting subframe, and the pull-up chain seat (5011) is fixed to a plate-type chain (5028) through an eyelet bolt (5020) and a hexagon nut (5021); the side surface of the diagonal steel plate (505) of the lifting subframe is provided with a positioning pulley (509) through a positioning pulley seat (5010);
a mould edge reinforcing plate (508) is arranged on the upper surface of the lifting subframe frame (501), and a mould edge (507) is arranged on the mould edge reinforcing plate (508); a slider fixing plate (5027) is arranged at the rear side of the lifting subframe frame (501); a cylinder bracket (5026) is installed on the rear side of the lifting subframe frame (501), and a cylinder (5025) is fixed on the cylinder bracket (5026).
4. The novel three-dimensional oven of environmental protection quartz plate of claim 1, characterized in that: the heating frame (B1) comprises a foot margin B (B101), an upright post (B102), a bottom frame B (B103), an upper frame B (B104), a back middle upright beam B (B105), a top frame (B106) and an outer upright post (B107); wherein, the ground foot B (B101) uses a steel plate with the thickness of 250 x 10 mm; 150 × 5mm square tubes were used for the pillars (B102); the bottom frame B (B103) uses 10# channel steel; the upper frame B (B104) uses 10# channel steel; the back middle vertical beam B (B105) uses 10# channel steel; top frame (B106) using 50 × 2.5mm square tubes; the outer pillars (B107) used 50 × 2.5mm square tubes.
5. The novel three-dimensional oven of environmental protection quartz plate of claim 1, characterized in that: the blowing pipe (B13) is a 4-inch round pipe, and the bent part of the blowing pipe (B13) is connected through a flange plate; the tail end of the blast pipeline (B13) is provided with a plurality of air outlets which are distributed at intervals.
6. The novel three-dimensional oven of environmental protection quartz plate of claim 1, characterized in that: the cooling rack (A1) comprises a foot margin A (A101), a main bracket (A102), a bottom frame A (A103), an upper frame A (A104) and a back middle vertical beam A (A105); wherein, the ground foot A (A101) uses a10 mm steel plate 250 x 250; the main bracket (A102) uses a column square tube 150 × 5 mm; the bottom frame a (a103) uses 10# channel steel; the upper frame a (a104) uses 10# channel steel; the rear center sill a (a105) uses a10 # channel steel.
7. The novel three-dimensional oven of environmental protection quartz plate of claim 1, characterized in that: the number of cooling racks (a1) is 1; the number of vertical steel plates (a2) is 16; the number of support shafts (a3) is 105; the number of power shafts a (a4) is 15; the number of double row sprocket assemblies (A5) is 120; the number of the bevel gears (a6) is 15; the number of die ledges a (a7) was 30; the number of bearing assemblies (A8) is 240; the number of mould carrier plates (a9) was 15.
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CN202020239119.5U CN212457697U (en) | 2020-03-02 | 2020-03-02 | Novel three-dimensional oven of quartzy panel of environmental protection |
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