CN212451548U - Chain saw guide plate clamping fixture of chain saw guide plate profiling moving high-frequency machine - Google Patents
Chain saw guide plate clamping fixture of chain saw guide plate profiling moving high-frequency machine Download PDFInfo
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- CN212451548U CN212451548U CN202021015509.0U CN202021015509U CN212451548U CN 212451548 U CN212451548 U CN 212451548U CN 202021015509 U CN202021015509 U CN 202021015509U CN 212451548 U CN212451548 U CN 212451548U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model discloses a chain saw baffle clamping anchor clamps of chain saw baffle copying movement high frequency machine installs on the biax workstation, including first curb plate, the second curb plate that sets up side by side to and install the location strip between first curb plate and second curb plate, be equipped with the location pinhole on the location strip, the locating pin jogged joint is used for fixing a position the locating pin of chain saw baffle, the clearance has between first curb plate and the second curb plate to make the coolant liquid of chain saw baffle high frequency hardening in-process flow down from the clearance, the below of chain saw baffle clamping anchor clamps is equipped with the water receiving tank for the coolant liquid that falls greatly, and the top opening of water receiving tank covers the whole moving range of chain saw baffle clamping anchor clamps. The utility model discloses a locating hole cooperation realizes chain saw baffle location on locating pin and the chain saw baffle, accepts the coolant liquid by the water receiving tank from coolant liquid shower nozzle spun coolant liquid, guarantees that the quenching coolant liquid can in time flow away.
Description
Technical Field
The utility model belongs to the technical field of heat treatment, especially, relate to high frequency quenching equipment.
Background
High-frequency quenching: the current passes through the heating coil, strong magnetic beams with polarity are generated in the coil, the metal product placed in the strong magnetic beams of the coil is heated instantly, and the product is cooled rapidly by cooling liquid, so that the product meets the quenching requirement.
The guide plate of the chain saw has a complex structure and different sizes and shapes, and the high-frequency quenching difficulty is high. The problem can be solved by adopting the chain saw guide plate profiling moving high-frequency machine, and the high-frequency quenching of chain saw guide plates with different sizes and shapes can be realized.
When the chain saw guide plate is subjected to high-frequency quenching by a profiling moving high-frequency machine, the positioning reliability of the chain saw guide plate needs to be ensured, and the quenching cooling liquid can be ensured to flow away in time.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to provide a chain saw baffle clamping anchor clamps of chain saw baffle profile modeling removal high frequency machine, guarantee that the location is reliable to guarantee that quenching coolant can in time flow away.
In order to solve the technical problem, the utility model adopts the following technical scheme: the chain saw guide plate clamping fixture of the chain saw guide plate profiling moving high-frequency machine is installed on a double-shaft workbench and comprises a first side plate, a second side plate and a positioning strip, wherein the first side plate and the second side plate are arranged side by side, the positioning strip is installed between the first side plate and the second side plate, a positioning pin hole is formed in the positioning strip and connected with a positioning pin used for positioning the chain saw guide plate, a gap is formed between the first side plate and the second side plate, so that cooling liquid in the high-frequency quenching process of the chain saw guide plate flows down from the gap, a water receiving groove is formed in the lower portion of the chain saw guide plate clamping fixture and used for containing the falling cooling liquid, and an opening in the upper portion of.
Preferably, the first side plate and the second side plate both comprise a lower vertical section and an upper vertical section, and the projections of the lower vertical section and the upper vertical section in the horizontal direction are staggered and connected through inclined plane sections which are inclined downwards.
Preferably, the top end of the upper vertical section of the second side plate is provided with a water blocking eave extending towards the first side plate.
Preferably, the length of the first side plate and the second side plate is greater than that of the positioning strip, and the length of the positioning strip is greater than that of the chain saw guide plate.
Preferably, the biax workstation includes X axle workstation and Y axle workstation, X axle workstation includes X axle servo motor, X axle linear guide, X axle slip table, X axle servo motor drive X axle slip table removes along X axle linear guide, Y axle workstation includes Y axle servo motor, Y axle linear guide, Y axle slip table, Y axle servo motor drive Y axle slip table removes along Y axle linear guide, Y axle workstation is installed in X axle slip table, and chain saw clamping guide anchor clamps are installed in Y axle slip table.
The utility model discloses a technical scheme, the locating hole cooperation realizes chain saw baffle location on locating pin and the chain saw baffle. The cooling liquid sprayed out of the cooling liquid spray head is contacted with a product and then flows down through the upper inclined plane sections of the first side plate and the second side plate, and finally the cooling liquid is received by the water receiving groove through the gap between the upper vertical sections of the two sides of the first side plate and the second side plate, so that the quenching cooling liquid can flow away in time. In addition, the splashing cooling liquid is prevented from continuously splashing outwards through the water retaining eaves at the top end of the second side plate.
The specific technical solution and the advantages of the present invention will be described in detail in the following detailed description with reference to the accompanying drawings.
Drawings
The invention will be further described with reference to the accompanying drawings and specific embodiments:
FIG. 1 is a first schematic structural view of a profiling moving high-frequency machine of a chain saw guide plate of the present invention;
FIG. 2 is a second schematic structural view of the profiling moving high-frequency machine of the chain saw guide plate of the present invention;
FIG. 3 is a schematic view of a partial structure of the profiling moving high-frequency machine for the guide plate of the chain saw of the present invention;
in the figure: 100-a frame; 101-a water receiving tank; 102-a console; 1-X axis table; 2-Y axis table; 3-rotating the working table; 4-a chain saw guide plate clamping fixture; 401-a first side panel; 402-a positioning bar; 403-a second side panel; 5-high frequency machine head; 501-a distance measuring sensor; 502-high frequency coil; 503-coolant spray head; 6-chain saw guide plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It will be appreciated by those skilled in the art that features from the examples and embodiments described below may be combined with each other without conflict.
Referring to fig. 1 to 3, the chainsaw guide copying moving high frequency machine includes a frame 100, a biaxial table and a rotary table 3 mounted on the frame, a console 102, and further includes:
the chain saw guide plate clamping fixture 4 is used for clamping a chain saw guide plate 6;
a high-frequency head 5, the high-frequency head 5 being provided with a high-frequency coil 502 for generating a strong magnetic beam for heating a chain saw guide;
a distance measuring sensor 501, wherein the distance measuring sensor 501 is used for measuring the distance between the high-frequency coil 502 and the chain saw guide plate 6;
and a coolant nozzle 503, wherein the coolant nozzle 503 sprays coolant to the chain saw guide 6 to perform cooling and high frequency quenching.
The chain saw guide plate clamping fixture 4 is mounted on a double-shaft workbench, the high-frequency head 5, the ranging sensor 501 and the cooling liquid nozzle 503 are mounted on the rotary workbench 3, the double-shaft workbench drives the chain saw guide plate clamping fixture 4 to move in the X direction and the Y direction, so that the part of the chain saw guide plate 6 needing high-frequency quenching is close to the high-frequency coil 502, the rotary workbench 3 drives the high-frequency head 5, the ranging sensor 501 and the cooling liquid nozzle 503 to rotate simultaneously, and the relative angle between the high-frequency coil 502 and the chain saw guide plate is adjusted.
As an embodiment, the chain saw guide clamping fixture 4 includes a positioning strip 402, and a positioning pin hole is formed in the positioning strip 402, and the positioning pin hole is connected with a positioning pin, and the positioning pin is matched with the positioning hole in the chain saw guide to position the chain saw guide.
Since the coolant nozzle 503 discharges the coolant toward the chain saw guide 6 during the induction hardening process, a structure for recovering the coolant needs to be designed. Therefore, the water receiving groove 101 is installed below the chain saw guide clamping jig 4 on the frame. Since the chain saw guide plate clamping fixture 4 moves along with the double-shaft workbench, the upper opening of the water receiving groove 101 covers the whole moving range of the chain saw guide plate clamping fixture.
In order to facilitate the coolant to flow to the water receiving tank 101, the chain saw guide plate clamping fixture 4 further comprises a first side plate 401 and a second side plate 403 which are arranged side by side, the first side plate and the second side plate both comprise a lower vertical section and an upper vertical section, the horizontal direction projections of the lower vertical section and the upper vertical section are staggered and are connected through a slope section which inclines downwards, and the first side plate 401 is arranged close to one side of the high-frequency machine head. The mouth of the "eight" formed by the two slope sections on the first side plate 401 and the second side plate 403 faces upward. And a gap is formed between the lower vertical sections of the first side plate and the second side plate, so that cooling liquid in the high-frequency quenching process of the chain saw guide plate flows down from the gap. The cooling liquid sprayed from the cooling liquid spray nozzle 503 contacts with the product and then flows down through the inclined sections on the first side plate 401 and the second side plate 403, passes through the gap between the vertical sections on the upper side and the lower side of the first side plate 401 and the second side plate 403, and finally is received by the water receiving tank 101.
Furthermore, the top end of the upper vertical section of the second side plate is higher than the first side plate and is provided with a water blocking eave extending towards the direction of the first side plate. The sprayed cooling liquid is prevented from continuously spraying outwards.
Wherein, biax workstation includes X axle workstation 1 and Y axle workstation 2, X axle workstation includes X axle servo motor, X axle linear guide, X axle slip table, X axle servo motor drive X axle slip table removes along X axle linear guide, Y axle workstation includes Y axle servo motor, Y axle linear guide, Y axle slip table, Y axle servo motor drive Y axle slip table removes along Y axle linear guide, Y axle workstation is installed in X axle slip table, and chain saw clamping guide anchor clamps are installed in Y axle slip table. Y axle slip table is connected with the connecting block, the connecting block is located between the lower vertical section of first curb plate and second curb plate to first curb plate and second curb plate, and location strip 402 also can be installed in the connecting block. The rotary table 3 comprises an A-axis servo motor and a rotary disc driven to rotate by the A-axis servo motor.
Furthermore, the device also comprises a portal frame, the lower end of the portal frame is connected with the rotary workbench, the upper end of the portal frame is provided with a cross beam, and the cross beam is connected with the distance measuring sensor through a connecting piece.
In addition, the cooling device also comprises a cylindrical support, the lower end of the cylindrical support is connected with the rotary workbench, and the cooling liquid spray head is arranged on the cylindrical support.
The method for carrying out high-frequency quenching on the chain saw guide plate by the profiling moving high-frequency machine in the embodiment comprises the following steps:
an X-axis servo motor drives an X-axis sliding table to move along the X-axis direction, and the high-frequency quenching part of the product is close to the high-frequency coil.
The Y-direction distance between the high-frequency coil and the product is automatically controlled and adjusted by driving the Y-axis sliding table by the Y-axis servo motor.
The distance between the high-frequency coil and a product is monitored in real time through a high-precision laser ranging sensor, detection data are transmitted to a controller (Germany WENGLOR) in real time, the controller transmits data such as the shape, the distance and the coordinates of the product to a machine tool control system, the machine tool control system analyzes information such as corresponding coordinates, the distance and the shape, a processor in the machine tool control system calculates 3-axis displacement or supplementary parameter values, the parameter values are output to a PLC, and the PLC respectively drives and controls a servo motor according to program instructions, and X, Y, A axial displacement data.
And the Y axis automatically adjusts the displacement speed according to the size of the arc and keeps the distance between the coil and the product.
The size of the coil determines the size of the magnetic field (heating power), the thickness of the product material is proportional to the power requirement, the thicker the material, the higher the power requirement, and the smaller the requirement. The distance of the coil from the product may also determine the power requirements. When the coil size and power are constant, the heating requirement of the product can be met only by adjusting the distance.
The rotating workbench automatically adjusts the rotating angle according to the size of the radian of the product, and ensures that the coil and the arc surface of the product are in a tangent state.
The tangency means that the center of the coil and the arc surface of the product outline are kept in a vertical state, so that the two sides of the coil are heated uniformly. The coil has certain width, in order to ensure that the product heating point central part is corresponding with the coil center (the central point of coil and range sensor range finding central point during operation are invariable), the central point position can not squint when the coil angle only is tangent with the product outline circular arc during product displacement, only can adjust the coil angle and ensure to be tangent with the product circular arc, the product position and the size that generate heat just can be controlled like this.
And after the product moves to a specified distance, starting a water pump, quickly spraying cooling liquid with a certain concentration to the surface of the product, and cooling and high-frequency quenching the product.
The utility model discloses profile modeling removes high frequency machine adopts above-mentioned technical scheme, the technological effect who brings:
the corresponding compensation parameters can be automatically adjusted according to the shape of the product, products of different series and shapes can be automatically produced, and the requirements of the high-frequency quenching process of the product are met.
During machining of the 3-axis high-frequency equipment, programmers do not need programming, unstable factors caused by personnel programming and various operations are reduced and optimized, and the operators only need to carry out placing and taking steps.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and those skilled in the art should understand that the present invention includes but is not limited to the contents described in the above specific embodiments. Any modification which does not depart from the functional and structural principles of the present invention is intended to be included within the scope of the claims.
Claims (5)
1. Chain saw baffle clamping anchor clamps of chain saw baffle profile modeling removal high frequency machine install on the biax workstation, its characterized in that: the positioning device comprises a first side plate, a second side plate and a positioning strip, wherein the first side plate and the second side plate are arranged side by side, the positioning strip is arranged between the first side plate and the second side plate, a positioning pin hole is formed in the positioning strip, the positioning pin hole is connected with a positioning pin used for positioning a chain saw guide plate, a gap is formed between the first side plate and the second side plate, so that cooling liquid in the high-frequency quenching process of the chain saw guide plate flows down from the gap, a water receiving groove is formed in the lower portion of the chain saw guide plate clamping clamp and used for containing the cooling liquid which falls down, and the upper opening of the water receiving.
2. The chainsaw guide clamping jig for the chainsaw guide copying moving high-frequency machine as claimed in claim 1, wherein: the first side plate and the second side plate respectively comprise a lower vertical section and an upper vertical section, and the projections of the lower vertical section and the upper vertical section in the horizontal direction are staggered and connected through inclined plane sections which are inclined downwards.
3. The chainsaw guide clamping jig for the chainsaw guide copying moving high-frequency machine as claimed in claim 2, wherein: and the top end of the upper vertical section of the second side plate is provided with a water blocking eave extending towards the first side plate.
4. The chainsaw guide clamping jig for the chainsaw guide copying moving high-frequency machine as claimed in claim 2, wherein: the length of the first side plate and the length of the second side plate are larger than that of the positioning strip, and the length of the positioning strip is larger than that of the chain saw guide plate.
5. The chainsaw guide clamping jig for the chainsaw guide copying moving high frequency machine as claimed in any one of claims 1 to 4, wherein: the double-shaft workbench comprises an X-shaft workbench and a Y-shaft workbench, the X-shaft workbench comprises an X-shaft servo motor, an X-shaft linear guide rail and an X-shaft sliding table, the X-shaft servo motor drives the X-shaft sliding table to move along the X-shaft linear guide rail, the Y-shaft workbench comprises a Y-shaft servo motor, a Y-shaft linear guide rail and a Y-shaft sliding table, the Y-shaft servo motor drives the Y-shaft sliding table to move along the Y-shaft linear guide rail, the Y-shaft workbench is installed on the X-shaft sliding table, and a chain saw guide plate clamping fixture is installed on the Y-shaft sliding table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021015509.0U CN212451548U (en) | 2020-06-05 | 2020-06-05 | Chain saw guide plate clamping fixture of chain saw guide plate profiling moving high-frequency machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021015509.0U CN212451548U (en) | 2020-06-05 | 2020-06-05 | Chain saw guide plate clamping fixture of chain saw guide plate profiling moving high-frequency machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212451548U true CN212451548U (en) | 2021-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021015509.0U Active CN212451548U (en) | 2020-06-05 | 2020-06-05 | Chain saw guide plate clamping fixture of chain saw guide plate profiling moving high-frequency machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212451548U (en) |
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2020
- 2020-06-05 CN CN202021015509.0U patent/CN212451548U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 321016 No. 1078, Shenli Road, Jinhua City, Zhejiang Province Patentee after: Zhejiang brilliant Sanlian Industrial Co.,Ltd. Address before: 321016 no.1078, Shenli Road, Jinhua Industrial Park, Zhejiang Province Patentee before: JINHUA TRILINK HUIHUANG Co.,Ltd. |
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| CP03 | Change of name, title or address |