CN212402974U - Electromagnetic wire detection mechanism of vertical winding machine - Google Patents
Electromagnetic wire detection mechanism of vertical winding machine Download PDFInfo
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- CN212402974U CN212402974U CN202020558703.7U CN202020558703U CN212402974U CN 212402974 U CN212402974 U CN 212402974U CN 202020558703 U CN202020558703 U CN 202020558703U CN 212402974 U CN212402974 U CN 212402974U
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Abstract
The utility model discloses a vertical coiling machine electromagnetic wire detection mechanism, including vertical coiling machine, line frame, spool, broken string inductor support, broken string inductor or micro-gap switch, weighing transducer base, electromagnetic wire bucket and weighing transducer. The utility model has the advantages of production efficiency is high, the disability rate is low and practice thrift the electromagnetic wire, its holistic structural design realizes controlling vertical coiling machine stop the function when the electromagnetic wire is short of using up, make its electromagnetic wire that can solve present coiling machine effectively still can continue the wire winding and lead to the product can only scrap the problem of handling and extravagant electromagnetic wire because of the not enough number of turns of winding after finishing, furthermore, it can also make the end of last bucket electromagnetic wire stop in vertical coiling machine's outside, with convenient refute its top with next bucket electromagnetic wire, make it realize need not to rethread, it has solved the coiling machine on the current market effectively and need extravagant longer time to come the rethread and lead to the problem that its production efficiency hangs down after the electromagnetic wire uses up.
Description
Technical Field
The utility model relates to a vertical coiling machine electromagnetic wire detection mechanism.
Background
The vertical winding machines on the market at present are not provided with a broken wire induction device, when the electromagnetic wire on the spool is wound, the electromagnetic wire needs to be threaded again, the vertical winding machine is inevitably suspended to work due to the re-threading, and a lot of time is wasted in the re-threading process, so that the winding efficiency is low; in addition, the number of turns of the product wound out when the electromagnetic wire is completely wound is often insufficient, so that the product can only be scrapped, a lot of electromagnetic wires need to be wasted, and the rejection rate of the product is high.
Disclosure of Invention
The technical problem to be solved by the utility model is to provide an electromagnetic wire detection mechanism of a vertical winding machine, the vertical winding machine has the advantages of high production efficiency, low rejection rate, electromagnetic wire saving, more convenient use and the like, the whole structural design can control the vertical winding machine to stop operating when the electromagnetic wire is nearly used up, so that the problems that the product can only be scrapped and the electromagnetic wire is wasted due to insufficient winding turns and the like caused by the fact that the electromagnetic wire of the existing winding machine can continue to be wound after being wound are effectively solved, in addition, it can also make the tail end of the last barrel of electromagnetic wire stay outside the vertical winding machine so as to be convenient to connect with the initial end of the next barrel of electromagnetic wire, thus realizing that the threading is not needed again, the problem that the production efficiency is low due to the fact that a long time is wasted for re-threading the electromagnetic wire after the electromagnetic wire is used up by a winding machine on the market at present is effectively solved. The utility model discloses a realize through following technical scheme:
vertical coiling machine electromagnetic wire detection mechanism, including vertical coiling machine, vertical coiling machine's the left and right sides is provided with the line frame respectively, one side of every line frame is provided with the spool, be provided with broken string inductor support below every line frame, be provided with broken string inductor or micro-gap switch that are arranged in responding to the elasticity condition of the electromagnetic wire in the conveying above every broken string inductor support, the weighing sensor base has been placed to the below of every broken string inductor support, the electromagnetic wire bucket has been placed to the higher authority of every weighing sensor base, the weighing sensor who is used for responding to electromagnetic wire weight is installed to the bottom surface of every weighing sensor base. The specific structure and working principle of the vertical winding machine are well known and will not be explained in detail here. The vertical winder may be, but is not limited to, a vertical winder sold on the Alibara under the Countt numerical control brand name, model rx. The disconnection Sensor may be, but is not limited to, a disconnection Sensor sold by Tajima island, model TC Sensor [ A ], on Alibara. The weight sensor may be, but is not limited to, a weight sensor sold on Alibara under the brand of Qixinghua, model number CLYQ-L13.
Preferably, the upper end of each wire passing pipe is connected with the top of the vertical winding machine.
Preferably, each wire rack is vertically connected with the wire breakage sensor support on the same side with the wire rack.
Preferably, the magnet wire unwound from each magnet wire barrel can be transmitted into the vertical type winding machine through the wire passing pipe by passing through the wire breaking inductor or the microswitch on the same side.
Preferably, an electromagnetic wire shaft is arranged in the center of each electromagnetic wire barrel.
Preferably, the controller is respectively connected with the vertical winding machine, the broken wire sensor or the microswitch and the weight sensor in a control mode, the controller is a PLC (programmable logic controller), and the PLC can adopt but is not limited to a PLC with the brand of VIGOR/Fengwu and the brand of 4586 sold on Alibara. The operator can set various parameters of the operation of each component through the controller according to the production requirement.
Preferably, an alarm is further provided in connection with the controller.
The utility model discloses a vertical coiling machine electromagnetic wire detection mechanism, including vertical coiling machine, line frame, spool, broken string inductor support, broken string inductor or micro-gap switch, weighing transducer base, electromagnetic wire bucket and weighing transducer. The weight sensor is arranged below the weight sensor base, and the weight sensor is used for monitoring the weight of the electromagnetic wire barrel; the left side and the right side of the vertical winding machine are respectively provided with a wire frame, one side of the wire frame is provided with a wire passing pipe, the lower end of the wire frame is provided with a wire breaking inductor bracket, a wire breaking inductor or a microswitch is arranged on the wire breaking inductor bracket, when the initial end of the electromagnetic wire is uncoiled from an electromagnetic wire barrel, the electromagnetic wire passes through the wire breaking inductor or the microswitch and then penetrates into the wire passing pipe positioned on one side of the wire frame, and the upper end of the wire passing pipe is connected to the top of the vertical winding machine, so that the electromagnetic wire can pass through the wire passing pipe and can be conveyed into the vertical winding machine for winding; before production, a worker can set weight parameters sensed by the weight sensor through the controller, when the weight sensor senses or detects that the weight of the electromagnetic wire is lower than a set value, the weight sensor can automatically send a sensed or detected weight signal to the controller, the controller respectively sends an alarm signal to the alarm and sends a speed reduction winding command to the vertical winding machine after receiving the signal, and then the vertical winding machine can start to automatically reduce the winding speed and continue winding; when the electromagnetic wire is used up and the wire breakage sensor senses or monitors the condition that the electromagnetic wire is loosened, the wire breakage sensor can send a signal sensed or monitored by the wire breakage sensor to the controller, the controller sends a brake command to the vertical winding machine, or the microswitch can automatically bounce when the electromagnetic wire is monitored to be loosened, and the vertical winding machine stops the winding operation by braking, so that the wire end at the tail end of the electromagnetic wire can be reserved outside the vertical winding machine, the winding machine is prevented from continuing to wind, and the problems that the product is scrapped and the electromagnetic wire is wasted due to the insufficient number of the coils are finally caused; at this moment, as long as operating personnel changes a new bucket of electromagnetism line bucket to with new and old electromagnetism line plug into just can continue the wire winding operation at once, foretell structural design makes it can reduce the time of changing the line and reduce the waste of electromagnetism line, it need not the rethread, and wiring operation is simple swift, need not to waste too much time and waits for, makes it can improve production efficiency greatly, the practicality is strong.
Drawings
For the purpose of illustration, the invention is described in detail with reference to the following preferred embodiments and the accompanying drawings.
Fig. 1 is a front view structural diagram of the electromagnetic wire detecting mechanism of the vertical winding machine of the present invention.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
In this embodiment, as shown in fig. 1, the utility model discloses a vertical winding machine electromagnetic wire detection mechanism, including vertical winding machine 1, the left and right sides of vertical winding machine 1 is provided with line frame 2 respectively, one side of every line frame 2 is provided with spool 3, be provided with broken string inductor support 4 below every line frame 2, the higher authority of every broken string inductor support 4 is provided with broken string inductor or micro-gap switch 5, weight sensor base 6 has been placed to the below of every broken string inductor support 4, electromagnetic wire bucket 7 has been placed to the higher authority of every weight sensor base 6, weight sensor 8 is installed to the bottom surface of every weight sensor base 6.
In one embodiment, the upper end of each wire passing tube 3 is connected with the top of the vertical winding machine 1.
In one embodiment, each bobbin 2 is vertically connected to the same side of the break sensor support 4.
In one embodiment, the magnet wire 10 unwound from each magnet wire barrel 7 can be conveyed into the vertical winding machine 1 through the wire guide 3 via the same side of the wire breakage sensor or microswitch 5.
In one embodiment, a solenoid spool 9 is disposed in the center of each solenoid can 7.
In one embodiment, the operation process of the electromagnetic wire detection mechanism of the vertical winding machine comprises the following steps: a weight sensor 8 is arranged below a weight sensor base 6, and the weight sensor 8 is used for monitoring the weight of the electromagnetic wire barrel 7; the left side and the right side of the vertical winding machine 1 are respectively provided with the wire frames 2, one side of each wire frame 2 is provided with the wire passing pipe 3, the lower end of each wire frame 2 is provided with the wire breaking inductor bracket 4, the wire breaking inductor or the microswitch 5 is arranged on the wire breaking inductor bracket 4, after the initial end of the electromagnetic wire 10 is uncoiled from the electromagnetic wire barrel 7, the electromagnetic wire 10 passes through the wire breaking inductor or the microswitch 5 and then penetrates into the wire passing pipe 3 positioned on one side of each wire frame 2, and the upper end of the wire passing pipe 3 is connected to the top of the vertical winding machine 1, so that the electromagnetic wire 10 can pass through the wire passing pipe 3 and can be conveyed into the vertical winding machine 1 for winding; before production, a worker can set a weight parameter sensed by the weight sensor 8 through the controller, when the weight sensor 8 senses or detects that the weight of the electromagnetic wire 10 is lower than a set value, the weight sensor 8 can automatically send a signal sensed or detected by the weight sensor to the controller, the controller respectively sends an alarm signal to the alarm and a speed reduction winding command to the vertical winding machine 1 after receiving the signal, and the vertical winding machine 1 starts to automatically reduce the winding speed and continue winding after receiving the speed reduction winding command; when the electromagnetic wire 10 is used up and the wire breakage sensor senses or monitors that the electromagnetic wire 10 is loose, the wire breakage sensor sends a sensed or monitored signal to the controller, the controller sends a brake command to the vertical winding machine 1, or the microswitch automatically pops open when monitoring that the electromagnetic wire 10 is loose, at the moment, the vertical winding machine 1 brakes to stop winding operation, so that a wire head at the tail end of the electromagnetic wire 10 can be left outside the vertical winding machine 1, the problem that the winding machine continues to wind wires, and finally products are scrapped and the electromagnetic wire 10 is wasted due to the fact that the number of the coils is insufficient is solved; at this moment, as long as operating personnel changes a new bucket electromagnetic wire bucket 7 to plug into new and old electromagnetic wire 10, vertical coiling machine 1 just can continue to carry out the wire winding operation at once, foretell structural design makes its weight that realizes through detecting the electromagnetic wire control coiling machine work, with the time that reduces the line change and the waste that reduces electromagnetic wire 10, it need not the rethread, and the wiring operation is simple swift, it need not to waste too much time and waits, make it can improve production efficiency greatly, therefore, the clothes hanger is strong in practicability.
The utility model discloses a vertical coiling machine electromagnetic wire detection mechanism, including vertical coiling machine, line frame, spool, broken string inductor support, broken string inductor or micro-gap switch, weighing transducer base, electromagnetic wire bucket and weighing transducer. The utility model senses the weight of the electromagnetic wire barrel placed on the base of the weight sensor by arranging the weight sensor, and simultaneously senses or detects the tightness of the electromagnetic wire conveying by arranging the broken wire sensor or the micro switch to judge whether the electromagnetic wire in the electromagnetic wire barrel is used up, the whole structure design can control the vertical winding machine to stop operating when detecting that the electromagnetic wire is used up, so that the problem that the product can only be scrapped and wasted due to insufficient winding turns because the winding turns of the electromagnetic wire of the existing winding machine can be effectively solved, in addition, the utility model can also lead the tail end of the electromagnetic wire of the previous barrel to stop outside the vertical winding machine, so as to facilitate the connection with the initial end of the electromagnetic wire of the next barrel, the realization of the vertical winding machine does not need to rethread, the vertical winding machine can start the winding operation immediately as long as the new and old electromagnetic wires are connected, the winding machine solves the problem that the production efficiency is low because long time is wasted for re-threading the electromagnetic wire after the electromagnetic wire is used up, and has the advantages of high production efficiency, low rejection rate, electromagnetic wire saving and more convenient use.
The above-mentioned embodiment is only an example of the present invention, and is not intended to limit the scope of the present invention, and all technical solutions that are the same as or equivalent to the content of the claims of the present invention should be included in the scope of the present invention.
Claims (5)
1. Vertical coiling machine electromagnetic wire detection mechanism, its characterized in that: including vertical coiling machine, vertical coiling machine's the left and right sides is provided with the line frame respectively, one side of every line frame is provided with the spool, be provided with broken string inductor support below every line frame, be provided with broken string inductor or micro-gap switch that are arranged in responding to the elasticity condition of the electromagnetic wire in the conveying above-mentioned of every broken string inductor support, the weighing sensor base has been placed to the below of every broken string inductor support, the electromagnetic wire bucket has been placed to the higher authority of every weighing sensor base, the weighing sensor who is used for responding to electromagnetic wire weight is installed to the bottom surface of every weighing sensor base.
2. The electromagnetic wire detecting mechanism of the vertical winding machine according to claim 1, characterized in that: the upper end of each wire passing pipe is connected with the top of the vertical winding machine.
3. The electromagnetic wire detecting mechanism of the vertical winding machine according to claim 1, characterized in that: each wire rack is vertically connected with the wire breaking sensor bracket on the same side.
4. The electromagnetic wire detecting mechanism of the vertical winding machine according to claim 1, characterized in that: the electromagnetic wire uncoiled from each electromagnetic wire barrel passes through the wire breaking inductor or the microswitch on the same side of the electromagnetic wire barrel and passes through the wire passing pipe to be conveyed into the vertical winding machine.
5. The electromagnetic wire detecting mechanism of the vertical winding machine according to claim 1, characterized in that: an electromagnetic wire shaft is arranged in the center of each electromagnetic wire barrel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020558703.7U CN212402974U (en) | 2020-04-15 | 2020-04-15 | Electromagnetic wire detection mechanism of vertical winding machine |
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| CN202020558703.7U CN212402974U (en) | 2020-04-15 | 2020-04-15 | Electromagnetic wire detection mechanism of vertical winding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113131693A (en) * | 2021-05-19 | 2021-07-16 | 苏州新智机电工业有限公司 | Winding machine with wire-missing early warning function |
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2020
- 2020-04-15 CN CN202020558703.7U patent/CN212402974U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113131693A (en) * | 2021-05-19 | 2021-07-16 | 苏州新智机电工业有限公司 | Winding machine with wire-missing early warning function |
| CN113131693B (en) * | 2021-05-19 | 2023-11-24 | 苏州新智机电工业有限公司 | Winding machine with wire-shortage early warning function |
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