CN212398105U - Casting device for electrolytic aluminum prebaked anode wear-resistant casting - Google Patents
Casting device for electrolytic aluminum prebaked anode wear-resistant casting Download PDFInfo
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- CN212398105U CN212398105U CN202021698021.2U CN202021698021U CN212398105U CN 212398105 U CN212398105 U CN 212398105U CN 202021698021 U CN202021698021 U CN 202021698021U CN 212398105 U CN212398105 U CN 212398105U
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Abstract
The utility model discloses a casting device of electrolytic aluminum prebaked anode wear-resisting casting, include: the supporting platform comprises a base, a vibrating plate and a vibrating motor, wherein a supporting plane is formed at the top of the base, a plurality of downward holes are formed in the supporting plane, an elastic telescopic supporting mechanism is arranged in each hole, and the elastic telescopic supporting mechanism telescopically supports the vibrating plate; the sand box is arranged on the vibrating plate, and is internally provided with an accommodating space and an upper opening which is opened so as to be convenient for filling sand materials and putting a white mold. The utility model discloses a special supporting platform of sand box design, the sand box can be arranged in the supporting platform top and need not move on and move down, has consequently reduced the human consumption. Meanwhile, the vibration function of the supporting platform is realized, the vibration amplitude can be adjusted by the telescopic length of the elastic telescopic supporting mechanism, sand can be compacted by large-amplitude vibration when bottom sand is filled into the sand box, and small-vibration compaction can be used when the sand box is filled into a white mold and then is filled into the sand, so that the sand box is very simple, convenient and quick, and the casting efficiency can be improved.
Description
Technical Field
The utility model relates to an electrolytic aluminum material recycles technical field, more specifically says, the utility model relates to a casting device of electrolytic aluminum prebaked anode wear-resisting foundry goods.
Background
The anode steel claw is also called as an electrolytic claw and is an important material in the field of electrolytic aluminum, and the anode steel claw is obtained by refining, so that the impurity content is low, the structure is tight, and the defects are few, therefore, the scrapped anode steel claw is very suitable for casting a casting, the prepared casting is improved in wear resistance, compression resistance and crack resistance, and is very suitable for being used in the aspects of mine broken stones, toothed plates, blades, lining plates, hammers and the like.
Existing casting processes typically include: manufacturing a white mould of a foam plastic casting; drying after combining the white mold and the pouring system; spraying a refractory material on the surface of the white mould of the foam plastic casting and then drying; filling quartz sand into the sand box, performing three-dimensional vibration compaction, and leveling; then putting the dried white mould of the foam plastic casting on quartz sand of a sand box, filling sand in layers according to the process requirement, and scraping the box opening after compacting; after the quartz sand is compacted and firm, molten steel pouring is carried out, a vacuum tube device is connected, the casting is released after being cooled, the vacuum box is turned over, and the casting is taken out from the loose molding sand; and cutting off a dead head, and polishing, repairing and processing to finish the qualified casting.
When the casting is cast by using the processes, the sand box needs to be moved on or off the three-dimensional vibration platform by the worker fish, which is more complicated, consumes manpower and is not beneficial to improving the casting efficiency; and the casting can be taken out from the loose molding sand only after the sand box is turned over, which is very inconvenient.
Therefore, it is necessary to design a casting device for an aluminum electrolytic prebaked anode wear-resistant casting, which can solve the above problems.
SUMMERY OF THE UTILITY MODEL
It is an object of the present invention to address at least the above-mentioned deficiencies and to provide at least the advantages which will be explained later.
The utility model also aims at providing a casting device of the electrolytic aluminum prebaked anode wear-resistant casting, which integrates the sand box and the vibration mechanism to reduce the manpower consumption and improve the casting efficiency.
To achieve these objects and other advantages and in accordance with the purpose of the invention, the present invention provides a casting apparatus for an electrolytic aluminum prebaked anode wear casting, comprising:
the supporting platform comprises a base, a vibrating plate and a vibrating motor, wherein a containing cavity is arranged in the base for mounting the vibrating motor, a supporting plane is formed at the top of the base, the vibrating plate is horizontally arranged right above the supporting plane, a plurality of downward holes are formed in the supporting plane, an elastic telescopic supporting mechanism is arranged in each hole, the elastic telescopic supporting mechanism stretches to retract into or extend out of each hole, elastically supports the vibrating plate when extending out of each hole, and does not contact with the vibrating plate when retracting into each hole;
the sand box is arranged on the vibrating plate, and is internally provided with an accommodating space, and the upper opening of the sand box is opened so as to be convenient for filling sand and putting a white mold; the side of sand box comprises 4 curb plates, and arbitrary 3 curb plates rigid couplings form an organic whole structure, and 1 remaining curb plate passes through the articulated elements and articulates in order to form the returning face plate with the bottom of sand box, the returning face plate is upset from top to bottom in order to open or seal the lateral part of sand box, the both sides limit of returning face plate is provided with the kink, and when the returning face plate sealed sand box lateral part, the kink cooperated with the curb plate in order to increase area of contact, just the returning face plate both sides are provided with fastener and other curb plate lock joints.
Among the above-mentioned technical scheme, for the special supporting platform of sand box design, the sand box can be placed in the supporting platform top and need not move on and move off, has consequently reduced the manpower consumption. Meanwhile, the vibration function of the supporting platform is realized, the vibration amplitude can be adjusted by the telescopic length of the elastic telescopic supporting mechanism, sand can be compacted by large-amplitude vibration when bottom sand is filled into the sand box, and small-vibration compaction can be used when the sand box is filled into a white mold and then is filled into the sand, so that the sand box is very simple, convenient and quick, and the casting efficiency can be improved. In addition, the elastic telescopic supporting mechanism can be retracted into the hole, so that the vibrating plate is completely contacted with the supporting plane, the levelness and stability of the sand box are improved, and the sand box can be conveniently filled with quartz sand and white molds.
Preferably, the casting device for the electrolytic aluminum prebaked anode wear-resistant casting further comprises a vacuum pumping system connected to the sand box, and the upper opening of the sand box is movably matched with a vacuum cover to seal the interior of the sand box to form a closed space.
Preferably, in the casting device for the wear-resistant casting of the prebaked anode of the electrolytic aluminum, the vacuum-pumping system is provided with a vacuum-pumping pipe, and the vacuum-pumping pipe extends to the lower part of a white mold in the sand box. During pouring, the foam plastic white mold is gasified for a short time, and the vacuum tube can quickly pump away gas, so that molten metal replaces the position of the foam plastic white mold.
Preferably, the casting device for the electrolytic aluminum prebaked anode wear-resistant casting further comprises a pouring system arranged above the sand box, and the pouring system is communicated to a white mold in the sand box to inject molten metal.
Preferably, in the casting device for the wear-resistant casting of the prebaked anode of the electrolytic aluminum, the connecting lines of the plurality of holes form a rectangular structure, and the four corners of the rectangular structure are respectively provided with the holes. So as to ensure that the vibrating plate is supported by at least four elastic telescopic supporting mechanisms to keep balance.
Preferably, in the casting apparatus for an abrasion-resistant casting of an electrolytic aluminum prebaked anode, the elastic telescopic support mechanism comprises:
the electric telescopic rod is vertically arranged in the hole;
a support spring provided at an upper end of the electric telescopic rod to elastically support the vibration plate;
and the rubber body is sleeved at the center of the supporting spring.
Among the above-mentioned scheme, electric telescopic handle can prop up the vibration board, and supporting spring and the rubber body guarantee that the vibration board has the space that the vibration board vibrates about having, and supporting spring and the cooperation of the rubber body can provide more sufficient elasticity, noise when also can reduce supporting spring simultaneously and stretch out and draw back.
Preferably, in the casting device for the wear-resistant casting of the prebaked anode of the electrolytic aluminum, an infrared distance measuring sensor is arranged in the base, and an optical hole is formed in the supporting plane so that infrared rays of the infrared distance measuring sensor penetrate out of the supporting plane to measure the distance between the supporting plane and the vibrating plate;
the infrared distance measuring sensor is connected with the controller, and the controller is connected with the elastic telescopic supporting mechanism.
In the above scheme, utilize infrared distance measuring sensor to measure the interval of support plane and vibration board, the range that the accurate control vibration board can vibrate from top to bottom adapts to the vibration needs of sand box.
The utility model discloses at least, include following beneficial effect:
the utility model discloses a special supporting platform of sand box design, the sand box can be arranged in the supporting platform top and need not move on and move down, has consequently reduced the human consumption. Meanwhile, the vibration function of the supporting platform is realized, the vibration amplitude can be adjusted by the telescopic length of the elastic telescopic supporting mechanism, sand can be compacted by large-amplitude vibration when bottom sand is filled into the sand box, and small-vibration compaction can be used when the sand box is filled into a white mold and then is filled into the sand, so that the sand box is very simple, convenient and quick, and the casting efficiency can be improved. In addition, the elastic telescopic supporting mechanism can be retracted into the hole, so that the vibrating plate is completely contacted with the supporting plane, the levelness and stability of the sand box are improved, and the sand box can be conveniently filled with quartz sand and white molds.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic structural diagram of a casting device for an electrolytic aluminum prebaked anode wear-resistant casting according to the present invention;
FIG. 2 is a schematic structural view of the sand box of the present invention;
FIG. 3 is a schematic side view of the sand box of the present invention;
FIG. 4 is a schematic top view of the flask of the present invention;
fig. 5 is a schematic structural view of the elastic telescopic supporting mechanism of the present invention.
Detailed Description
The present invention is further described in detail below with reference to examples so that those skilled in the art can implement the invention with reference to the description.
As shown in fig. 1 to 5, a casting apparatus for an electrolytic aluminum prebaked anode wear-resistant casting includes:
the supporting platform comprises a base 30, a vibrating plate 5 and a vibrating motor 32, wherein an accommodating cavity is formed in the base 30 for mounting the vibrating motor 32, a supporting plane is formed at the top of the base 30, the vibrating plate 5 is horizontally arranged right above the supporting plane, a plurality of downward holes 31 are formed in the supporting plane, an elastic telescopic supporting mechanism is arranged in each hole 31, the elastic telescopic supporting mechanism stretches to retract into or extend out of each hole 31, elastically supports the vibrating plate 5 when extending out of each hole, and does not contact with the vibrating plate 5 when retracting into each hole 31;
the sand box 1 is arranged on the vibrating plate 5, and an accommodating space is arranged in the sand box 1, and the upper opening of the sand box is opened so as to facilitate filling of sand and placement of a white mold; as shown in fig. 2 and 3, the side portion of the sand box 1 is composed of 4 side plates, any 3 side plates 102 are fixedly connected to form an integral structure, the remaining 1 side plate is hinged to the bottom of the sand box 1 through a hinge to form a turnover plate 101, the turnover plate 101 is turned up and down to open or close the side portion of the sand box 1, two side edges of the turnover plate 101 are provided with bent portions 103, when the turnover plate 101 closes the side portion of the sand box 1, the bent portions 103 are matched with other side plates to increase the contact area and improve the sealing performance, and two sides of the turnover plate 101 are provided with fasteners to be fastened with other side plates.
Further, the device also comprises a vacuum-pumping system connected to the sand box, wherein a vacuum cover is movably matched with the upper opening of the sand box 1 so as to seal the interior of the sand box 1 to form a closed space.
As shown in fig. 2, the vacuum-pumping system is provided with a vacuum-pumping pipe 3, and the vacuum-pumping pipe 3 extends to the lower part of the white mold 2 in the sand box 1. During pouring, the foam plastic white mold 2 is gasified for hours, and the vacuumizing tube 3 can quickly pump away gas, so that molten metal replaces the position of the foam plastic white mold.
And the pouring system 4 is arranged above the sand box, and the pouring system 4 is communicated to a white mold in the sand box 1 through a pouring pipe or a pouring port to inject molten metal.
Furthermore, the connection lines of the holes 31 form a rectangular structure, and the four corners of the rectangular structure are respectively provided with holes. So as to ensure that the vibrating plate is supported by at least four elastic telescopic supporting mechanisms to keep balance.
Further, as shown in fig. 5, the elastic telescopic supporting mechanism includes:
the electric telescopic rod 40 is vertically arranged in the hole 31;
a support spring 41 provided at an upper end of the electric telescopic rod 40 to elastically support the vibration plate 5;
and the rubber body 42 is sleeved at the center of the supporting spring, and the rubber body 42 fills the center of the supporting spring.
Further, an infrared distance measuring sensor is arranged in the base 30, and an optical hole is formed in the supporting plane so that infrared light of the infrared distance measuring sensor penetrates out of the supporting plane to measure the distance between the supporting plane and the vibrating plate 5;
the infrared distance measuring sensor is connected with the controller, and the controller is connected with the elastic telescopic supporting mechanism.
In the above scheme, utilize infrared distance measuring sensor to measure the interval of support plane and vibration board, the range that the accurate control vibration board can vibrate from top to bottom adapts to the vibration needs of sand box.
The utility model discloses an implementation as follows:
controlling the elastic telescopic supporting piece to retract into the hole, enabling the vibrating plate to be horizontal and stable, directly controlling the telescopic amplitude of the elastic telescopic supporting piece after the sand box is filled with quartz sand, enabling a large vibrating gap to be formed between the vibrating plate and the supporting plane, starting a vibrating motor to vibrate and compact the quartz sand in the sand box, and leveling; then placing the processed white mould of the foam plastic casting on quartz sand of a sand box, filling sand layer by layer according to the process requirement, controlling the expansion amplitude of an elastic expansion support piece to enable a smaller vibration gap to be formed between a vibration plate and a support plane, starting a vibration motor to enable the sand box to vibrate slightly, and scraping a box opening after compaction; pouring molten steel by using a pouring system, and exhausting by using a vacuum-pumping tube device to finish pouring; after the casting is cooled, the turnover plate of the sand box is opened through the fastener, so that the quartz sand flows out from the side wall, and the casting is taken out from the loose molding sand; and cutting off a dead head, and polishing, repairing and processing to finish the qualified casting.
While embodiments of the invention have been disclosed above, it is not intended to be limited to the applications listed in the specification and the examples. It can be applicable to various and be fit for the utility model discloses a field completely. Additional modifications will readily occur to those skilled in the art.
Claims (7)
1. A casting device for an electrolytic aluminum prebaked anode wear-resistant casting is characterized by comprising:
the supporting platform comprises a base, a vibrating plate and a vibrating motor, wherein a containing cavity is arranged in the base for mounting the vibrating motor, a supporting plane is formed at the top of the base, the vibrating plate is horizontally arranged right above the supporting plane, a plurality of downward holes are formed in the supporting plane, an elastic telescopic supporting mechanism is arranged in each hole, the elastic telescopic supporting mechanism stretches to retract into or extend out of each hole, elastically supports the vibrating plate when extending out of each hole, and does not contact with the vibrating plate when retracting into each hole;
the sand box is arranged on the vibrating plate, and is internally provided with an accommodating space, and the upper opening of the sand box is opened so as to be convenient for filling sand and putting a white mold; the side of sand box comprises 4 curb plates, and arbitrary 3 curb plates rigid couplings form an organic whole structure, and 1 remaining curb plate passes through the articulated elements and articulates in order to form the returning face plate with the bottom of sand box, the returning face plate is upset from top to bottom in order to open or seal the lateral part of sand box, the both sides limit of returning face plate is provided with the kink, and when the returning face plate sealed sand box lateral part, the kink cooperated with the curb plate in order to increase area of contact, just the returning face plate both sides are provided with fastener and other curb plate lock joints.
2. The apparatus for casting an electrolytic aluminum prebaked anode wear casting according to claim 1, further comprising a vacuum pumping system connected to the flask, the upper opening of which is movably fitted with a vacuum hood to enclose the inside of the flask to form a closed space.
3. The casting apparatus for the abrasion-resistant casting of the prebaked anode of electrolytic aluminum according to claim 2, wherein said evacuation system is provided with an evacuation tube extending to below the white mold in the flask.
4. The casting apparatus for the abrasion-resistant casting of the prebaked anode of electrolytic aluminum according to claim 1, further comprising a gating system provided above the flask, said gating system being communicated to a white mold in the flask for injecting the molten metal.
5. The casting apparatus for wear-resistant castings according to claim 1, wherein the line of the plurality of holes forms a rectangular structure, and the holes are formed at four corners of the rectangular structure.
6. The casting apparatus for wear castings of pre-baked anodes of electrolytic aluminum according to claim 1, wherein the elastically telescopic support mechanism comprises:
the electric telescopic rod is vertically arranged in the hole;
a support spring provided at an upper end of the electric telescopic rod to elastically support the vibration plate;
and the rubber body is sleeved at the center of the supporting spring.
7. The casting device for the wear-resistant casting of the prebaked anode of the electrolytic aluminum according to claim 6, wherein an infrared distance measuring sensor is arranged in the base, and an optical hole is arranged on the supporting plane so that infrared rays of the infrared distance measuring sensor pass through the supporting plane to measure the distance between the supporting plane and the vibrating plate;
the infrared distance measuring sensor is connected with the controller, and the controller is connected with the elastic telescopic supporting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021698021.2U CN212398105U (en) | 2020-08-14 | 2020-08-14 | Casting device for electrolytic aluminum prebaked anode wear-resistant casting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021698021.2U CN212398105U (en) | 2020-08-14 | 2020-08-14 | Casting device for electrolytic aluminum prebaked anode wear-resistant casting |
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| CN212398105U true CN212398105U (en) | 2021-01-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111804899A (en) * | 2020-08-14 | 2020-10-23 | 百色皓海碳素有限公司 | Casting device for electrolytic aluminum prebaked anode wear-resistant casting |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111804899A (en) * | 2020-08-14 | 2020-10-23 | 百色皓海碳素有限公司 | Casting device for electrolytic aluminum prebaked anode wear-resistant casting |
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