CN212398042U - Semi-solid pulping equipment - Google Patents
Semi-solid pulping equipment Download PDFInfo
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- CN212398042U CN212398042U CN202020775211.3U CN202020775211U CN212398042U CN 212398042 U CN212398042 U CN 212398042U CN 202020775211 U CN202020775211 U CN 202020775211U CN 212398042 U CN212398042 U CN 212398042U
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Abstract
The utility model provides semi-solid slurrying equipment, including robotic arm, robotic arm one side is equipped with the stirring rod, the stirring rod is driven by drive structure, drive structure one side with robotic arm connects, the stirring rod is inside to be the cavity, is equipped with gas-liquid cooling structure in its cavity, gas-liquid cooling structure adopts gas to cool down liquid, and liquid is right again the stirring rod cools down, compares with water-cooling, the utility model provides a stirring rod safety in utilization is higher, compares with air-cooling, the utility model provides a stirring rod cooling efficiency is higher; the utility model has the advantages of reasonable design, the commonality is strong, the flexibility is high, operation and easy maintenance, can be used for the preparation of various metal material's semi-solid state thick liquids.
Description
Technical Field
The utility model mainly relates to the technical field of semi-solid preparation, in particular to semi-solid pulping equipment.
Background
The semi-solid metal processing is that metal is strongly stirred or solidification conditions are controlled to inhibit growth or crushing of dendrites to generate dendrites in the solidification process, so that suspension semi-solid slurry which has equiaxial, uniform and fine primary phases and is uniformly distributed in a liquid phase is formed, and the slurry still has good fluidity when the solid phase rate reaches 60 percent under the action of external force.
At present, when the semi-solid slurry is prepared by a method generally adopted, a stirring rod is utilized for mechanical stirring, but the temperature of the stirring rod is too high by the method, so that the stirring rod is lost, and the stirring rod is required to be cooled.
The patent No. 201610208466.X discloses a method and a device for intensively cooling and stirring semi-solid slurry of a paper cup, which are used for cooling in a water cooling manner, but because the temperature of an alloy melt outside a stirring rod is very high, a certain potential safety hazard exists in the water cooling manner, and the stirring rod is easy to crack. The patent No. 201710265528.5 discloses a pulping head for semi-solid pulping, which uses gas to cool a stirring rod, but the gas cooling efficiency is low.
SUMMERY OF THE UTILITY MODEL
Purpose of the utility model
The utility model mainly provides semi-solid pulping equipment with high safety and high cooling efficiency.
Technical scheme
In order to achieve the above purpose, the utility model provides a technical scheme does: the utility model provides a semi-solid slurrying equipment, includes robotic arm, robotic arm one side is equipped with the stirring rod, the stirring rod is driven by drive structure, drive structure one side with robotic arm connects, the inside cavity that is of stirring rod is equipped with gas-liquid cooling structure in its cavity, gas-liquid cooling structure adopts gas to carry out cooling to liquid, and liquid is right again the stirring rod carries out cooling.
Further, the consumptive material sleeve is established to the outside cover of stirring rod, consumptive material sleeve one end is equipped with the sealed external member of rotatory sleeve, be equipped with consumptive material sleeve location locking device on the sealed external member of rotatory sleeve, just the sealed external member of rotatory sleeve with consumptive material sleeve location locking device will stirring rod and pivot fixed connection.
Further, the gas-liquid cooling structure includes that cooling gas-liquid sprays the stick, the gas-liquid sprays in the stick inserts the coolant liquid, gas-liquid sprays the stick entrance with pivot inner channel connects, the other end of pivot inner channel is equipped with the inlet liquid pipeline that admits air, simultaneously stirring rod top one side is equipped with the circulating water air current switching mouth, circulating water air current switching mouth end is equipped with long-pending case of staying.
Furthermore, a liquid level sensor is arranged on the inner wall of one side of the stirring rod.
Further, the pivot outside is equipped with a plurality of fixed subassemblies, and is a plurality of fixed subassembly one side all is equipped with pivot locking structure, just pivot tip is equipped with the pivot from the driving wheel, the pivot from the driving wheel link the hold-in range through the pivot drive with the pivot action wheel is connected, pivot action wheel fixed connection driving motor drive end.
Further, the outside of drive structure is equipped with the high temperature protection casing, just be equipped with the installing support in the high temperature protection casing, installing support one side with six end connection of robotic arm, the installing support opposite side is with a plurality of fixed subassembly is connected, just installing support top accordant connection driving motor.
Furthermore, the accumulating box comprises a box body, wherein an airflow pipeline is arranged in the box body and penetrates through the box body, one side of the airflow pipeline is communicated with the circulating water airflow transfer port, and an exhaust outlet is formed in the other side of the airflow pipeline and on the box body
Furthermore, one end of the airflow pipeline is provided with a suction fan, and the airflow pipeline is of a coil pipe structure.
Advantageous effects
Adopt the technical scheme provided by the utility model, compare with prior art, have following beneficial effect:
(1) the cooling liquid is arranged in the stirring rod, the stirring rod is cooled by the cooling liquid, and the cooling liquid is cooled by the cooling gas, so that compared with water cooling, the stirring rod provided by the utility model has higher use safety, and compared with air cooling, the stirring rod provided by the utility model has higher cooling efficiency;
(2) the utility model has the advantages of reasonable design, the commonality is strong, the flexibility is high, operation and easy maintenance, can be used for the preparation of various metal material's semi-solid state thick liquids.
Drawings
Fig. 1 is a front view of the present invention;
FIG. 2 is a schematic view of the cross-sectional structure of the stirring rod of the present invention;
fig. 3 is an enlarged schematic view of the area a of fig. 2 according to the present invention;
FIG. 4 is a partial enlarged view of the present invention;
fig. 5 is a left side view of the present invention.
Reference numerals
10-a mechanical arm;
20-a stirring rod; 201-consumable sleeve; 202-rotating the sleeve seal assembly; 203-consumable sleeve positioning and locking device;
30-a drive structure; 301-a rotating shaft; 301 a-a fixed component; 301 b-a spindle locking structure; 302-a shaft driven wheel; 303-the rotating shaft drives the link synchronous belt; 304-a spindle drive wheel; 305-a drive motor; 306-high temperature shield; 307-mounting a bracket;
40-a gas-liquid cooling structure; 401-gas liquid spray bar; 402-cooling liquid; 403-an inlet gas and liquid pipeline; 404-circulating water air flow adapter; 405-a liquid level sensor;
50-accumulation box.
Detailed Description
In order to facilitate understanding of the invention, the invention will be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown, but which can be embodied in many different forms and are not limited to the embodiments described herein, but which are provided so as to render the disclosure of the invention more thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present; when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present; the terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs; the terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention; as used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Example 1
Referring to the accompanying drawings 1-5, a semi-solid pulping device comprises a mechanical arm 10, a stirring rod 20 is arranged on one side of the mechanical arm 10, the stirring rod 20 is driven by a driving structure 30, one side of the driving structure 30 is connected with the mechanical arm 10, a cavity is arranged inside the stirring rod 20, a gas-liquid cooling structure 40 is arranged in the cavity, the gas-liquid cooling structure 40 adopts gas to cool liquid, the liquid is cooled again by the stirring rod 20, and the cooling liquid can use automobile-used cooling liquid and can use saline water.
Referring to fig. 2, the consumable sleeve 201 is sleeved outside the stirring rod 20, a rotary sleeve sealing sleeve 202 is arranged at one end of the consumable sleeve 201, a consumable sleeve positioning and locking device 203 is arranged on the rotary sleeve sealing sleeve 202, and the rotary sleeve sealing sleeve 202 and the consumable sleeve positioning and locking device 203 are fixedly connected with the stirring rod 20 and the rotating shaft 301.
The gas-liquid cooling structure 40 comprises a cooling gas-liquid injection rod 401, the gas-liquid injection rod 401 is inserted into cooling liquid 402, an inlet of the gas-liquid injection rod 401 is connected with an internal channel of the rotating shaft 301, an air inlet liquid inlet pipeline 403 is arranged at the other end of the internal channel of the rotating shaft 301, a circulating water airflow switching port 404 is arranged on one side of the top of the stirring rod 20, a retention box 50 is arranged at the tail end of the circulating water airflow switching port 404, the retention box 50 condenses and collects the evaporated cooling liquid 402, and the cooling liquid 402 is collected for secondary recycling.
Be equipped with level sensor 405 on 20 one side inner walls of puddler, level sensor 405 with the control end of inlet liquid pipeline 403 is connected, works as level sensor 207 senses that the coolant liquid 402 liquid level is less than the settlement threshold value, the control end is to puddler 20 mends liquid.
In this embodiment, can set up temperature sensor in the puddler 20, temperature sensor passes to the control end with inductive signal, and inlet fluid pipeline 403 and air cooling system and coolant system are connected, and control end control air conditioning enters into gas-liquid injection stick 401 through inlet fluid pipeline 403, and gas-liquid injection stick 401 a week evenly is equipped with a plurality of through-holes, and air conditioning enters into cool liquid 402 is cooled down in the coolant liquid 402, reaches the temperature control to coolant liquid 402, and then realizes the cooling of coolant liquid 402 to puddler 20.
The outside of pivot 301 is equipped with a plurality of fixed subassemblies 301a, and is a plurality of fixed subassembly 301a one side all is equipped with pivot locking structure 301b, and a plurality of fixed subassemblies 301a carry out vertical spacing to pivot 301, make pivot 301 can only rotate and can not produce the removal to the tip of pivot 301 still is equipped with the tip and strains the structure, and simultaneously just pivot 301 tip is equipped with pivot from driving wheel 302, pivot is linked hold-in range 303 through the pivot drive and is connected with pivot action wheel 304 from driving wheel 302, pivot action wheel 304 fixed connection driving motor 305 drive end.
In this embodiment, a driving motor 305 is used to drive a rotating shaft driving wheel 304 to rotate, and under the action of the rotating shaft driven wheel 302 and the rotating shaft driving link synchronous belt 303, the rotating shaft 301 rotates and drives the stirring rod 20 to rotate, so as to stir the alloy melt.
Example 2
The utility model provides a long-pending case that stays, includes the box, be equipped with airflow pipeline in the box, airflow pipeline runs through the box, just airflow pipeline one side the box communicates with each other with circulating water air current switching mouth 404, airflow pipeline opposite side be equipped with the exhaust outlet on the box.
A suction fan is arranged at one end of the airflow pipeline, the air transmitted from the circulating water airflow adapter 404 exchanges heat at the airflow pipeline, condensate is accumulated in the box body, the air is continuously discharged through the exhaust outlet, and the airflow pipeline is of a coil pipe structure.
In this embodiment, the airflow pipeline can transversely run through the box body and also can longitudinally run through the box body, external air or cooling gas is introduced into the airflow pipeline, so that heat exchange of the gas inside and outside the airflow pipeline is realized, the accumulated condensate comprises the evaporated cooling liquid, and the condensate is recycled for secondary recycling.
Example 3
A semi-solid pulping method is prepared by using the semi-solid pulping equipment provided by the embodiment 1 and the embodiment 2, a ladle is extended into a heat preservation furnace by a mechanical arm 10 to contain alloy melt, a stirring rod 20 with a gas-liquid cooling structure is extended into the ladle by the other mechanical arm 10 to be stirred, the alloy melt is stirred and moved simultaneously, when the stirring temperature reaches a set melt temperature, semi-solid slurry is poured into a die-casting forming device to be formed, the prepared formed part is taken out, and the mechanical arm 10 returns to the heat preservation furnace to prepare the semi-solid slurry again.
In this embodiment, the three steps of "getting alloy melt, moving to stirring equipment to stir, and then transporting to die casting equipment to form" are optimized into "getting alloy melt, moving to die casting equipment to stir simultaneously, and die casting to form" in the tradition, the design is reasonable, the pulping transportation time is saved, the heat loss during transportation is reduced, and the pulping efficiency and the pulping quality are improved.
The above-mentioned embodiments only express a certain implementation manner of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention; it should be noted that, for those skilled in the art, without departing from the concept of the present invention, several variations and modifications can be made, which all fall within the protection scope of the present invention; therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (8)
1. Semi-solid pulping equipment comprises a mechanical arm (10), and is characterized in that: mechanical arm (10) one side is equipped with stirring rod (20), stirring rod (20) are driven by drive structure (30), drive structure (30) one side with mechanical arm (10) are connected, stirring rod (20) inside is the cavity, is equipped with gas-liquid cooling structure (40) in its cavity, gas-liquid cooling structure (40) adopt gas to carry out cooling to liquid, and liquid is right again stirring rod (20) carry out cooling.
2. The semi-solid pulping apparatus according to claim 1, wherein: consumable sleeve (201) is established to stirring rod (20) outside cover, consumable sleeve (201) one end is equipped with rotatory sleeve seal external member (202), be equipped with consumable sleeve location locking device (203) on rotatory sleeve seal external member (202), just rotatory sleeve seal external member (202) with consumable sleeve location locking device (203) will stirring rod (20) and pivot (301) fixed connection.
3. The semi-solid pulping apparatus according to claim 2, wherein: the gas-liquid cooling structure (40) comprises a cooling gas-liquid spraying rod (401), the gas-liquid spraying rod (401) is inserted into cooling liquid (402), an inlet of the gas-liquid spraying rod (401) is connected with an internal channel of the rotating shaft (301), the other end of the internal channel of the rotating shaft (301) is provided with a gas inlet liquid inlet pipeline (403), a circulating water airflow switching port (404) is arranged on one side of the top of the stirring rod (20), and a retention box (50) is arranged at the tail end of the circulating water airflow switching port (404).
4. The semi-solid pulping apparatus according to claim 3, wherein: and a liquid level sensor (405) is arranged on the inner wall of one side of the stirring rod (20).
5. The semi-solid pulping apparatus according to claim 3, wherein: pivot (301) outside is equipped with a plurality of fixed subassemblies (301 a), and is a plurality of fixed subassembly (301 a) one side all is equipped with pivot locking structure (301 b), just pivot (301) tip is equipped with the pivot and follows driving wheel (302), the pivot is linked hold-in range (303) through the pivot drive from driving wheel (302) and is connected with pivot action wheel (304), pivot action wheel (304) fixed connection driving motor (305) drive end.
6. The semi-solid pulping apparatus according to claim 5, wherein: drive structure (30) outside is equipped with high temperature protection casing (306), just be equipped with installing support (307) in high temperature protection casing (306), installing support (307) one side with six end connection of robotic arm (10), installing support (307) opposite side and a plurality of fixed subassembly (301 a) are connected, just installing support (307) top accordant connection driving motor (305).
7. The semi-solid pulping apparatus according to claim 3, wherein: the accumulating box (50) comprises a box body, an airflow pipeline is arranged in the box body, the airflow pipeline penetrates through the box body, one side of the airflow pipeline is communicated with the box body through a circulating water airflow transfer port (404), and an exhaust outlet is formed in the other side of the airflow pipeline and on the box body.
8. The semi-solid pulping apparatus according to claim 7, wherein: one end of the airflow pipeline is provided with a suction fan, and the airflow pipeline is of a coil pipe structure.
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CN202020775211.3U CN212398042U (en) | 2020-05-12 | 2020-05-12 | Semi-solid pulping equipment |
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CN202020775211.3U CN212398042U (en) | 2020-05-12 | 2020-05-12 | Semi-solid pulping equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111468688A (en) * | 2020-05-12 | 2020-07-31 | 安徽圣尔沃智能装备有限公司 | Semi-solid pulping equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111468688A (en) * | 2020-05-12 | 2020-07-31 | 安徽圣尔沃智能装备有限公司 | Semi-solid pulping equipment |
CN111468688B (en) * | 2020-05-12 | 2024-04-09 | 安徽圣尔沃智能装备有限公司 | Semi-solid pulping equipment |
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