CN212393809U - Full-automatic pig is with licking brick production system - Google Patents
Full-automatic pig is with licking brick production system Download PDFInfo
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- CN212393809U CN212393809U CN202020455256.2U CN202020455256U CN212393809U CN 212393809 U CN212393809 U CN 212393809U CN 202020455256 U CN202020455256 U CN 202020455256U CN 212393809 U CN212393809 U CN 212393809U
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Abstract
The utility model discloses a full-automatic pig is with licking brick production system. Full-automatic pig is with licking brick production system includes: the device comprises a compression molding device, a stirring and mixing device, a quantitative conveying device, a lick brick output device, a hydraulic transmission device and a PLC control system. The full-automatic licking brick production system for the pigs integrates raw material stirring, automatic feeding, pressing and demolding, is high in automation degree, greatly shortens production time and improves production efficiency.
Description
Technical Field
The utility model belongs to the technical field of feed processing, concretely relates to full-automatic pig is with licking brick production system.
Background
The licking brick is widely used as a mineral supplement source in livestock breeding due to the characteristics of rich nutrition, capability of improving the growth performance of animals, increase of the economic benefit of breeding and the like. During the growth process of the pigs, the supplement of mineral elements is necessary, and due to the limitation of daily feed intake and the types of daily feed raw materials, the pigs in weaning, gestation, lactation and stress states often have soil arching and licking behaviors, and the behaviors are still shown even if the pigs are fed with concentrated feed, so that the pigs are very necessary to be provided with more abundant nutrient substances through licking bricks. However, as the licking brick for the pigs is not widely applied, a special production machine for the licking brick for the pigs does not exist at present, and particularly, a licking brick production system for the pigs, which can realize the full-automatic process from raw material mixing to compression molding, is lacked.
Disclosure of Invention
Problem to be solved by utility model
In order to solve the problem that exists among the prior art, the utility model provides a full-automatic pig is with licking brick production system.
Means for solving the problems
The utility model provides a full-automatic pig is with licking brick production system. Full-automatic pig is with licking brick production system includes:
the press forming device comprises a frame, the frame comprises a base, a beam and a stand column arranged between the base and the beam, an operation table top is fixed in the middle of the frame through a support, two sides of the operation table top are respectively connected with a fixed table top and a packaging table top, the operation table top, the fixed table top and the packaging table top are all positioned in the same horizontal plane, a forming hole is arranged on the operation table top, a forming die with an opening at the top end is arranged below the operation table top corresponding to the forming hole, a press oil cylinder is arranged at the lower part of the beam, a press plate is connected with the lower end of a piston rod of the press oil cylinder, a demoulding oil cylinder is arranged at the upper part of the base, the top end of the piston rod of the demoulding oil cylinder is connected with a bottom plate of the forming die, and the bottom plate of, the pressing plate can penetrate through the forming hole and extend into the forming mold under the driving of the pressing oil cylinder, and the bottom plate of the forming mold can penetrate through the forming hole to reach the position flush with the operating table top under the driving of the demolding oil cylinder;
the stirring and mixing device comprises a stirring barrel, the top of the stirring barrel is provided with a feed port, the bottom of the stirring barrel is provided with a first automatic discharge valve, and a stirrer is arranged in the stirring barrel;
the quantitative conveying device comprises a spiral weighing feeder, a feed inlet of the spiral weighing feeder is connected with the first automatic discharge valve through a conveying pipeline, a discharge outlet of the spiral weighing feeder is connected with an inlet of the raw material preparation bin, a conveying oil cylinder is arranged in the direction perpendicular to the spiral weighing feeder and fixed on the fixed table top, the front end of a piston rod of the conveying oil cylinder is connected with the side wall of the raw material preparation bin, a second automatic discharge valve is arranged at the bottom of the raw material preparation bin, and the raw material preparation bin can reach the position of the forming hole under the driving of the conveying oil cylinder;
the licking brick output device comprises an output push rod, one end of the output push rod is connected with the side wall, opposite to the conveying oil cylinder, of the raw material preparation bin, the other end of the output push rod is connected with an output push plate, and the output push plate reaches the position of the packaging table surface under the condition that the raw material preparation bin reaches the position of the forming hole;
a hydraulic transmission device including the delivery cylinder, the pressing cylinder, the stripper cylinder, the hydraulic motor, and the oil pipe, and
and the stirrer, the spiral weighing feeder, the hydraulic transmission device, the first automatic discharge valve and the second automatic discharge valve are respectively connected with the PLC control system.
Due to the adoption of the technical scheme, the stirring and mixing device is mainly used for uniformly mixing various powdery raw materials used in a pig licking brick formula, the quantitative conveying device is mainly used for automatically and quantitatively feeding materials to the compression molding device, the compression molding device is mainly used for compressing the powdery raw materials into qualified licking bricks, the licking brick output device is mainly used for outputting the compression molded licking bricks, the hydraulic transmission device is mainly used for providing power for the compression molding device, the raw material preparation bin and the licking brick output device so as to ensure the normal operation of the licking brick output device, and the PLC control system is mainly used for completing the transformation of the direction of hydraulic liquid, the adjustment of pressure and the operation of various preset actions.
The raw materials are uniformly mixed in the stirring and mixing device and then fall into the spiral weighing feeder through the conveying pipeline, the spiral weighing feeder conveys the raw materials to the raw material preparation bin, the weight of the conveyed raw materials is a fixed value at each time and can be determined according to the specification of the licking brick required to be prepared, and when the conveyed raw materials reach the preset weight, the spiral weighing feeder stops conveying the raw materials.
After the raw materials in the raw material preparation bin are loaded, the conveying oil cylinder automatically pushes the raw material preparation bin to a position, corresponding to the forming hole, on the operation table board, a second automatic discharge valve at the outlet of the raw material preparation bin is opened, the raw materials fall into the forming die, the second automatic discharge valve is closed after the discharging is finished, and meanwhile, an output push rod and an output push plate which are connected with the raw material preparation bin push the manufactured licking brick to the packaging table board. And then, the conveying oil cylinder drives the raw material preparation bin, the output push rod and the output push plate to return in the original path, and the next batch of raw materials are continuously loaded.
After the raw materials fall into the forming die, the pressing oil cylinder drives the pressing plate to move downwards, and pressure is applied to the raw materials in the forming die, so that the raw materials are pressed and formed. And then, the demoulding oil cylinder drives the bottom plate of the forming die to move upwards, and the formed licking brick is pushed out of the forming die until the bottom plate of the forming die is flush with the operating table surface, so that the output of the licking brick is facilitated. And after the licking bricks are output, the demoulding oil cylinder drives the bottom plate of the forming mould to return in the original path.
According to full-automatic pig with licking brick production system, the press forming device still includes the pore-forming guide arm, forming die's bottom plate center still is provided with the perforation, the one end of pore-forming guide arm is fixed on the base, the other end of pore-forming guide arm is followed wear out and stretch into in the perforation in the forming die, the pore-forming guide arm with for the movable fit between the perforation, still be provided with on the clamp plate and hold the recess of pore-forming guide arm.
Due to the adoption of the structure, the center of the licking brick is provided with the central hole under the action of the hole-forming guide rod, so that the licking brick is convenient to take and is convenient to hang in a piggery for a pig to lick.
According to full-automatic pig with licking brick production system conveying pipeline go up with the discharge gate of spiral weighing feeder is provided with quick trip valve.
Due to the adoption of the structure, when an accident condition is met or a machine breaks down, the quick cut-off valve is sensitive in reaction, can quickly cut off raw material supply and stop production, improves the safety coefficient in production and reduces the raw material loss caused by the production.
According to full-automatic pig with licking brick production system, quick trip valve with PLC control system connects. When meeting unexpected circumstances or the machine breaks down, PLC control system can automatic control quick shut-off valve work cuts off the raw materials supply the very first time, does not need staff manual control.
According to full-automatic pig with licking brick production system, the agitator is turbine formula agitator, turbine formula agitator compares the stirring degree of consistency with conventional agitator and is higher, has shortened the churning time moreover, has improved efficiency.
According to full-automatic pig be with licking brick production system, the batcher of weighing spirally is the high accuracy batcher of weighing spirally for the raw materials of quantitative conveying is more accurate.
According to full-automatic pig be with licking brick production system, the agitator top is provided with the observation window, the staff can pass through the condition that the raw materials stirring mixes is looked over to the observation window, in case discover stirring mixing arrangement goes wrong and can handle rapidly.
Effect of the utility model
(1) The full-automatic licking brick production system for pigs, provided by the utility model, integrates raw material stirring, automatic feeding, pressing and demoulding into a whole, has high automation degree, greatly shortens the production time and improves the production efficiency;
(2) the utility model provides a full-automatic pig is with licking brick production system, include quantitative conveyor can automatic feed, and the feed quantity homogeneous at every turn for the brick size homogeneous, the weight of licking after the press forming is even, convenient unified packing.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the present invention and, together with the description, serve to explain the principles of the invention.
Fig. 1 shows a schematic structural diagram of a full-automatic licking brick production system for pigs according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a full-automatic licking brick production system for pigs according to an embodiment of the present invention;
fig. 3 shows a schematic cross-sectional view of a forming die of the full-automatic licking brick production system for pigs according to an embodiment of the present invention.
Description of the reference numerals
1: a base; 2: a cross beam; 3: a column; 4: a support; 5: an operation table top; 6: fixing the table top; 7: packaging the table top; 8: forming holes; 9: forming a mold; 10: pressing an oil cylinder; 11: pressing a plate; 12: a demoulding oil cylinder; 13: a stirring barrel; 14: a feeding port; 15: a first automatic discharge valve; 16: a stirrer; 17: a spiral weighing feeder; 18: a delivery conduit; 19: a raw material preparation bin; 20: a delivery cylinder; 21: a second automatic discharge valve; 22: an output push rod; 23: an output push plate; 24: forming a hole guide rod; 25: a quick shut-off valve.
Detailed Description
Various exemplary embodiments, features and aspects of the present invention will be described in detail below with reference to the accompanying drawings. In the drawings, like reference numbers can indicate functionally identical or similar elements. While the various aspects of the embodiments are presented in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
Furthermore, in the following detailed description, numerous specific details are set forth in order to provide a better understanding of the present invention. It will be understood by those skilled in the art that the present invention may be practiced without some of these specific details. In some instances, methods, means, elements well known to those skilled in the art have not been described in detail so as not to obscure the present invention.
Example 1
Fig. 1 shows a schematic structural diagram of a full-automatic licking brick production system for pigs according to an embodiment of the present invention; fig. 2 is a schematic structural diagram of a full-automatic licking brick production system for pigs according to an embodiment of the present invention; fig. 3 shows a schematic cross-sectional view of a forming die of the full-automatic licking brick production system for pigs according to an embodiment of the present invention. As shown in fig. 1 to 3, the fully automatic licking brick production system for pigs comprises: the press forming device comprises a frame, the frame comprises a base 1, a beam 2 and a column 3 arranged between the base 1 and the beam 2, an operation table 5 is fixed in the middle of the frame through a support 4, two sides of the operation table 5 are respectively connected with a fixed table 6 and a packaging table 7, the operation table 5, the fixed table 6 and the packaging table 7 are all positioned in the same horizontal plane, a forming hole 8 is arranged on the operation table 5, a forming mold 9 with an opening at the top end is arranged at the position corresponding to the forming hole 8 below the operation table 5, a press oil cylinder 10 is arranged at the lower part of the beam 2, the lower end of a piston rod of the press oil cylinder 10 is connected with a pressure plate 11, a demoulding oil cylinder 12 is arranged at the upper part of the base 1, the top end of the piston rod of the demoulding oil cylinder 12 is connected with a bottom plate of the forming, the pressing plate 11 can pass through the forming hole 8 and extend into the forming mold 9 under the driving of the pressing oil cylinder 10, and the bottom plate of the forming mold 9 can pass through the forming hole 8 to reach the position flush with the operation table top 5 under the driving of the demolding oil cylinder 12; the stirring and mixing device comprises a stirring barrel 13, the top of the stirring barrel 13 is provided with a feeding port 14, the bottom of the stirring barrel 13 is provided with a first automatic discharging valve 15, and the stirring barrel 13 is internally provided with a stirrer 16; the quantitative conveying device comprises a spiral weighing feeder 17, a feed inlet of the spiral weighing feeder 17 is connected with a first automatic discharge valve 15 through a conveying pipeline 18, a discharge outlet of the spiral weighing feeder 17 is connected with an inlet of a raw material preparation bin 19, a conveying oil cylinder 20 is arranged in the direction perpendicular to the spiral weighing feeder 17, the conveying oil cylinder 20 is fixed on the fixed table top 6, the front end of a piston rod of the conveying oil cylinder 20 is connected with the side wall of the raw material preparation bin 19, a second automatic discharge valve 21 is arranged at the bottom of the raw material preparation bin 19, and the raw material preparation bin 19 can reach the position of the forming hole 8 under the driving of the conveying oil cylinder 20; the licking brick output device comprises an output push rod 22, one end of the output push rod 22 is connected with the side wall of the raw material preparation bin 19 opposite to the conveying oil cylinder 20, the other end of the output push rod 22 is connected with an output push plate 23, and the output push plate 23 reaches the position of the packaging table surface 7 under the condition that the raw material preparation bin 19 reaches the position of the forming hole 8; the hydraulic transmission device comprises a conveying oil cylinder 20, a pressing oil cylinder 10, a demoulding oil cylinder 12, a hydraulic motor (not shown) and an oil pipe (not shown), and a PLC control system (not shown), wherein the stirrer 16, the spiral weighing feeder 17, the hydraulic transmission device, the first automatic discharge valve 15 and the second automatic discharge valve 21 are respectively connected with the PLC control system.
Due to the adoption of the technical scheme, the stirring and mixing device is mainly used for uniformly mixing various powdery raw materials used in a pig licking brick formula, the quantitative conveying device is mainly used for automatically and quantitatively feeding the materials to the pressing and forming device, the pressing and forming device is mainly used for pressing the powdery raw materials into qualified licking bricks, the licking brick output device is mainly used for outputting the licking bricks which are pressed and formed, the hydraulic transmission device is mainly used for providing power for the pressing and forming device, the raw material preparation bin 19 and the licking brick output device, so that the normal operation of the licking bricks is ensured, and the PLC control system is mainly used for completing the operation of the direction change of hydraulic liquid, the pressure regulation and various preset actions.
The raw materials fall into the spiral weighing feeder 17 through the conveying pipeline 18 after being uniformly mixed in the stirring and mixing device, the spiral weighing feeder 17 conveys the raw materials to the raw material preparation bin 19, the weight of the conveyed raw materials is a fixed value at each time and can be determined according to the specifications of licking bricks required to be prepared, and when the conveyed raw materials reach the preset weight, the spiral weighing feeder 17 stops conveying the raw materials.
After the raw materials in the raw material preparation bin 19 are loaded, the conveying oil cylinder 20 automatically pushes the raw material preparation bin 19 to the position, corresponding to the forming hole 8, on the operation table board 5, the second automatic discharge valve 21 at the outlet of the raw material preparation bin 19 is opened, the raw materials fall into the forming die 9, the second automatic discharge valve 21 is closed after the discharging is finished, and meanwhile, the output push rod 22 and the output push plate 23 which are connected with the raw material preparation bin 19 push the manufactured licking brick to the packaging table board 7. Subsequently, the conveying oil cylinder 20 drives the raw material preparation bin 19, the output push rod 22 and the output push plate 23 to return in the original path, and the next batch of raw materials are continuously loaded.
After the raw materials fall into the forming die 9, the pressing oil cylinder 10 drives the pressing plate 11 to move downwards, and pressure is applied to the raw materials in the forming die 9, so that the raw materials are pressed and formed. And then, the demoulding oil cylinder 12 drives the bottom plate of the forming die 9 to move upwards, and the formed licking brick is pushed out of the forming die 9 until the bottom plate of the forming die 9 is flush with the operation table surface 5, so that the output of the licking brick is facilitated. After the licking brick is output, the demoulding oil cylinder 12 drives the bottom plate of the forming mould 9 to return.
Example 2
On the basis of embodiment 1, as shown in fig. 3, the press-forming apparatus further includes a hole-forming guide rod 24, a through hole is further disposed in the center of the bottom plate of the forming mold 9, one end of the hole-forming guide rod 24 is fixed on the base 1, the other end of the hole-forming guide rod 24 penetrates out of the through hole and extends into the forming mold 9, the hole-forming guide rod 24 and the through hole are in movable fit, and a groove (not shown) for accommodating the hole-forming guide rod 24 is further disposed on the pressing plate 11.
Due to the adoption of the structure, the center of the licking brick is provided with the central hole under the action of the hole-forming guide rod 24, so that the licking brick is convenient to take and is convenient to hang in a piggery for the pigs to lick.
Example 3
On the basis of embodiment 1, quick shut-off valves 25 are arranged on the conveying pipeline 18 and the discharge hole of the screw weighing feeder 17.
Due to the adoption of the structure, when an accident condition occurs or a machine breaks down, the quick cut-off valve 25 is sensitive in response, can quickly cut off the raw material supply and stop production, improves the safety coefficient in production and reduces the raw material loss caused by the production.
Further, the quick cut-off valve 25 is connected with a PLC control system. When meeting unexpected circumstances or the machine breaks down, the PLC control system can automatically control the quick cut-off valve 25 to work, and the raw material supply is cut off at the first time without manual control of workers.
Example 4
On the basis of embodiment 1, the stirrer 16 adopts a turbine stirrer, and compared with a conventional stirrer, the turbine stirrer has higher stirring uniformity, shortens the stirring time and improves the efficiency. The spiral weighing feeder 17 adopts a high-precision spiral weighing feeder, so that the raw materials conveyed quantitatively are more accurate.
Example 5
On the basis of embodiment 1, the top of the stirring barrel 13 is provided with an observation window (not shown), so that a worker can check the stirring and mixing conditions of the raw materials through the observation window, and can quickly deal with the problems once finding out that the stirring and mixing device has problems.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (7)
1. The utility model provides a full-automatic pig is with licking brick production system which characterized in that includes:
the press forming device comprises a frame, the frame comprises a base, a beam and a stand column arranged between the base and the beam, an operation table top is fixed in the middle of the frame through a support, two sides of the operation table top are respectively connected with a fixed table top and a packaging table top, the operation table top, the fixed table top and the packaging table top are all positioned in the same horizontal plane, a forming hole is arranged on the operation table top, a forming die with an opening at the top end is arranged below the operation table top corresponding to the forming hole, a press oil cylinder is arranged at the lower part of the beam, a press plate is connected with the lower end of a piston rod of the press oil cylinder, a demoulding oil cylinder is arranged at the upper part of the base, the top end of the piston rod of the demoulding oil cylinder is connected with a bottom plate of the forming die, and the bottom plate of, the pressing plate can penetrate through the forming hole and extend into the forming mold under the driving of the pressing oil cylinder, and the bottom plate of the forming mold can penetrate through the forming hole to reach the position flush with the operating table top under the driving of the demolding oil cylinder;
the stirring and mixing device comprises a stirring barrel, the top of the stirring barrel is provided with a feed port, the bottom of the stirring barrel is provided with a first automatic discharge valve, and a stirrer is arranged in the stirring barrel;
the quantitative conveying device comprises a spiral weighing feeder, a feed inlet of the spiral weighing feeder is connected with the first automatic discharge valve through a conveying pipeline, a discharge outlet of the spiral weighing feeder is connected with an inlet of the raw material preparation bin, a conveying oil cylinder is arranged in the direction perpendicular to the spiral weighing feeder and fixed on the fixed table top, the front end of a piston rod of the conveying oil cylinder is connected with the side wall of the raw material preparation bin, a second automatic discharge valve is arranged at the bottom of the raw material preparation bin, and the raw material preparation bin can reach the position of the forming hole under the driving of the conveying oil cylinder;
the licking brick output device comprises an output push rod, one end of the output push rod is connected with the side wall, opposite to the conveying oil cylinder, of the raw material preparation bin, the other end of the output push rod is connected with an output push plate, and the output push plate reaches the position of the packaging table surface under the condition that the raw material preparation bin reaches the position of the forming hole;
a hydraulic transmission device including the delivery cylinder, the pressing cylinder, the stripper cylinder, the hydraulic motor, and the oil pipe, and
and the stirrer, the spiral weighing feeder, the hydraulic transmission device, the first automatic discharge valve and the second automatic discharge valve are respectively connected with the PLC control system.
2. The full-automatic lick brick production system for the pigs according to claim 1, wherein the press forming device further comprises a pore-forming guide rod, a through hole is further formed in the center of a bottom plate of the forming die, one end of the pore-forming guide rod is fixed on the base, the other end of the pore-forming guide rod penetrates out of the through hole and extends into the forming die, the pore-forming guide rod is in movable fit with the through hole, and a groove for accommodating the pore-forming guide rod is further formed in the pressing plate.
3. The full-automatic lick brick production system for the pigs according to claim 1, wherein quick cut-off valves are arranged on the conveying pipeline and the discharge hole of the spiral weighing feeder.
4. The full-automatic lick brick production system for pigs according to claim 3, wherein the quick cut-off valve is connected with the PLC control system.
5. The fully automatic lick brick production system for pigs of claim 1, wherein said agitator is a turbine agitator.
6. The full-automatic lick brick production system for pigs of claim 1, characterized in that the screw weight feeder is a high precision screw weight feeder.
7. The full-automatic lick brick production system for the pigs according to claim 1, wherein a viewing window is arranged at the top of the stirring barrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020455256.2U CN212393809U (en) | 2020-04-01 | 2020-04-01 | Full-automatic pig is with licking brick production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020455256.2U CN212393809U (en) | 2020-04-01 | 2020-04-01 | Full-automatic pig is with licking brick production system |
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| Publication Number | Publication Date |
|---|---|
| CN212393809U true CN212393809U (en) | 2021-01-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020455256.2U Active CN212393809U (en) | 2020-04-01 | 2020-04-01 | Full-automatic pig is with licking brick production system |
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| Country | Link |
|---|---|
| CN (1) | CN212393809U (en) |
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2020
- 2020-04-01 CN CN202020455256.2U patent/CN212393809U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A fully automatic pig licking brick production system Effective date of registration: 20220629 Granted publication date: 20210126 Pledgee: Guanghan Sichuan rural commercial bank Limited by Share Ltd. Pledgor: Sichuan jilongda Biotechnology Group Co.,Ltd. Registration number: Y2022980009395 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230609 Granted publication date: 20210126 Pledgee: Guanghan Sichuan rural commercial bank Limited by Share Ltd. Pledgor: Sichuan jilongda Biotechnology Group Co.,Ltd. Registration number: Y2022980009395 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A fully automatic production system for pig licking bricks Effective date of registration: 20230612 Granted publication date: 20210126 Pledgee: Guanghan Sichuan rural commercial bank Limited by Share Ltd. Pledgor: Sichuan jilongda Biotechnology Group Co.,Ltd. Registration number: Y2023510000145 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |