CN212391713U - Vulcanizer IO-Link bus control system - Google Patents
Vulcanizer IO-Link bus control system Download PDFInfo
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- CN212391713U CN212391713U CN202020820300.5U CN202020820300U CN212391713U CN 212391713 U CN212391713 U CN 212391713U CN 202020820300 U CN202020820300 U CN 202020820300U CN 212391713 U CN212391713 U CN 212391713U
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Abstract
The utility model provides a vulcanizer IO-Link bus control system for control vulcanizer equipment, it includes: the system comprises a control cabinet, a PLC (programmable logic controller), an operation panel, an IO-Link master station module and an IO-Link expansion module; the PLC controller and the operation panel are arranged in a control cabinet, and the operation panel is connected to the PLC controller by using an EtherNet I/P communication line; the IO-Link master station module is connected with the PLC controller through an EtherNet I/P communication line, the IO-Link master station module is connected with the IO-Link expansion module through an IO-Link communication line, and the IO-Link expansion module is used for being connected with a sensor and an actuator component in the controlled vulcanizing machine through an I/O interface.
Description
Technical Field
The utility model relates to a vulcanizer control field especially relates to a vulcanizer IO-Link bus control system.
Background
In the existing vulcanizing machine control system, because a PLC controller in a control cabinet needs to access a large number of modules such as input/output modules, analog modules and the like, a large number of wires and low-voltage elements such as relays and terminal banks are arranged in the control cabinet, and further, the heat generation amount in the control cabinet is too high.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model discloses a vulcanizer IO-Link bus control system, it can reduce the module quantity on the inside PLC of switch board and reduce low pressure components such as in cabinet relay, terminal row by a wide margin to make the switch board inner space become the bigger, reduce calorific capacity in the cabinet.
In order to achieve the above object, the technical scheme of the utility model provides: a vulcanizer IO-Link bus control system for controlling vulcanizer equipment, it includes: the system comprises a control cabinet, a PLC (programmable logic controller), an operation panel, an IO-Link master station module and an IO-Link expansion module; the PLC controller and the operation panel are arranged in a control cabinet, and the operation panel is connected to the PLC controller by using an EtherNet I/P communication line; the IO-Link master station module is connected with the PLC controller through an EtherNet I/P communication line, the IO-Link master station module is connected with the IO-Link expansion module through an IO-Link communication line, and the IO-Link expansion module is used for being connected with a sensor and an actuator component in the controlled vulcanizing machine through an I/O interface.
Furthermore, the vulcanizer IO-Link bus control system comprises at least two IO-Link expansion modules, and each IO-Link expansion module is connected to the IO-Link master station module through an IO-Link communication line.
Further, the at least two IO-Link expansion modules comprise a digital IO expansion module and an analog IO expansion module.
Furthermore, the digital quantity IO expansion module selects a model with an expansion interface so as to be used for further expanding the quantity of the digital quantity IO expansion module.
Further, the vulcanizer IO-Link bus control system comprises at least two IO-Link master station modules, and the networking mode of the at least two IO-Link master station modules and the PLC controller is one of tree, star and mixed topology structures.
Further, the components of the vulcanizing machine equipment are divided into at least two modules, and input and output signals of the sensor and actuator components in each module are respectively connected to each IO-Link expansion module.
Further, the vulcanizer IO-Link bus control system is used for controlling dual-mode tire vulcanizer equipment, the vulcanizer IO-Link bus control system comprises eight IO-Link expansion modules, the eight IO-Link expansion modules comprise six digital quantity IO expansion modules and two analog quantity IO expansion modules, and components of the dual-mode tire vulcanizer equipment are divided into eight modules: a left side dress child manipulator, a left side unload child manipulator, left crossbeam, left base, right dress child manipulator, the right side unload child manipulator, right crossbeam, right base, wherein, a left side base the sensor and the executor part of right side base insert analog quantity IO expansion module respectively, and the sensor and the executor part of six modules insert digital quantity IO expansion module respectively in addition.
Furthermore, the six digital IO expansion modules are of models with expansion interfaces.
Furthermore, the eight IO-Link expansion modules are connected into one IO-Link master station module through the IO-Link communication line.
Further, the IO-Link master station module is connected to the PLC through a super-five network cable.
In another embodiment of the present invention, a layout method of an IO-Link bus control system of a vulcanizing machine is further disclosed, which includes: arranging a PLC controller and an operation panel in a control cabinet, and connecting the operation panel to the PLC controller through an EtherNet I/P communication line; connecting the IO-Link master station module with the PLC by using an EtherNet I/P communication line; connecting the IO-Link expansion module with the IO-Link master station module by using an IO-Link communication line; and connecting the I/O interface of the IO-Link expansion module with a sensor and an actuator component in the controlled vulcanizing machine equipment.
And further, at least two IO-Link expansion modules are connected to the IO-Link master station module.
Further, the at least two IO-Link expansion modules comprise a digital IO expansion module and an analog IO expansion module.
Drawings
FIG. 1 is a schematic structural diagram of an IO-Link bus control system of a vulcanizing machine according to the present invention;
fig. 2 is a schematic structural diagram of a vulcanizer IO-Link bus control system for controlling a dual-mode tire vulcanizer apparatus of the present invention.
Detailed Description
The technical solution of the present invention will be further described with reference to the following specific examples, but the present invention is not limited to these examples.
The technical scheme of the utility model discloses a vulcanizer IO-Link bus control system, it includes: the system comprises a PLC, an operation panel, an IO-Link master station module and an IO-Link expansion module; the PLC controller and the operation panel are arranged in a control cabinet, and the operation panel is connected to the PLC controller by using an EtherNet I/P communication line; the IO-Link master station module is connected with the PLC controller through an EtherNet I/P communication line, the IO-Link master station module is connected with the IO-Link expansion module through an IO-Link communication line, and the IO-Link expansion module is used for being connected with a sensor and an actuator component in the controlled vulcanizing machine through an I/O interface.
Furthermore, the vulcanizer IO-Link bus control system comprises at least two IO-Link expansion modules, and each IO-Link expansion module is connected to the IO-Link master station module through an IO-Link communication line.
Further, the at least two IO-Link expansion modules comprise a digital IO expansion module and an analog IO expansion module.
Furthermore, the digital quantity IO expansion module selects a model with an expansion interface so as to be used for further expanding the quantity of the digital quantity IO expansion module.
Further, the vulcanizer IO-Link bus control system comprises at least two IO-Link master station modules, and the networking mode of the at least two IO-Link master station modules and the PLC controller is one of tree, star and mixed topology structures.
Further, the components of the vulcanizer equipment are divided into at least two modules, and the input and output signals of the sensor and actuator components of each module are respectively connected to each IO-Link expansion module.
Further, the vulcanizer IO-Link bus control system is used for controlling dual-mode tire vulcanizer equipment, the vulcanizer IO-Link bus control system comprises eight IO-Link expansion modules, the eight IO-Link expansion modules comprise six digital quantity IO expansion modules and two analog quantity IO expansion modules, and components of the dual-mode tire vulcanizer equipment are divided into eight modules: a left side dress child manipulator, a left side unload child manipulator, left crossbeam, left base, right dress child manipulator, the right side unloads child manipulator, right crossbeam, right base, wherein, a left side base the right side base sensor and executor part insert analog quantity IO expansion module respectively, six modules in addition sensor and executor part insert digital quantity IO expansion module respectively.
Furthermore, the six digital IO expansion modules are of models with expansion interfaces.
Furthermore, the eight IO-Link expansion modules are connected into one IO-Link master station module through the IO-Link communication line.
Further, the IO-Link master station module is connected to the PLC through a super-five network cable.
In another embodiment of the present invention, a layout method of an IO-Link bus control system of a vulcanizing machine is further disclosed, which includes: arranging a PLC controller and an operation panel in a control cabinet, and connecting the operation panel to the PLC controller through an EtherNet I/P communication line; connecting the IO-Link master station module with the PLC by using an EtherNet I/P communication line; connecting the IO-Link expansion module with the IO-Link master station module by using an IO-Link communication line; and connecting the I/O interface of the IO-Link expansion module with a sensor and an actuator component in the controlled vulcanizing machine equipment.
And further, at least two IO-Link expansion modules are connected to the IO-Link master station module.
Further, the at least two IO-Link expansion modules comprise a digital IO expansion module and an analog IO expansion module.
Specifically, referring to fig. 1, the IO-Link bus control system according to the present invention includes a PLC controller 1, an operation panel 2, an IO-Link master station module 3, and an IO-Link extension module 4.
The PLC controller 1, the operation panel 2 are provided in a control cabinet (not shown in the figure), and the operation panel 2 is connected to the PLC controller 1 using an EtherNet I/P communication line 5. The IO-Link master station module 3 is connected with the PLC controller 1 through an EtherNet I/P communication line 5, the IO-Link master station module 3 is connected with the IO-Link expansion module 4 through an IO-Link communication line 6 (specifically, a four-core cable), and the IO-Link expansion module 4 is used for being connected with a sensor and an actuator component in the controlled vulcanizing machine equipment through an I/O interface so as to receive sensor input and output electromagnetic valve signals of the vulcanizing machine equipment and the like.
In a specific example, the EtherNet I/P communication line 5 preferably uses a super class 5 network line in consideration of cost, communication capacity, and the like.
The PLC controller 1 is used to perform logic operation, control, timing, etc., and the operation panel 2 is used as a man-machine interface so that operation information, failure conditions, etc., of the device can be displayed to a user, and the user can input relevant control parameters, etc., through the operation panel 2. Specifically, the operation panel 2 may be an operation panel with a touch panel.
As for the IO-Link master station module 3, it is integrated with an EtherNet I/P adapter so as to be able to communicate with the PLC controller 1 using the EtherNet I/P communication protocol. Furthermore, the IO-Link master station module 3 has an IO-Link interface, so that the IO-Link master station module can communicate with the IO-Link expansion module 4 by using an IO-Link protocol. For reference, the IO-Link master station module 3 may be a Balluff module with model number BNI EIP-508-. Of course, the IO-Link master station module 3 is not limited to this model, and other types of IO modules having the same function may be used.
As for the IO-Link expansion module 4, it communicates with the IO-Link master station module 3 using the IO-Link protocol. The IO-Link expansion module 4 may be directly connected with sensor and actuator components in the vulcanizer equipment for receiving sensor inputs or solenoid valve output signals, etc.
It should be noted that there is no specific limitation on the number of IO-Link expansion modules, and different numbers of IO-Link expansion modules may be set according to the actual input/output requirements of the device. In specific implementation, the number of sensor and actuator components in the vulcanizer equipment is sometimes large, and only one IO-Link expansion module 4 often cannot meet the input and output requirements. Therefore, at least two IO-Link expansion modules 4 can be arranged according to the actual demand, and each IO-Link expansion module 4 can be connected to the IO-Link master station module through an IO-Link communication line.
In some vulcanizer apparatuses, the at least two IO-Link expansion modules 4 include both a digital IO expansion module and an analog IO expansion module, since they may require both a digital and an analog input output module.
Regarding the digital quantity IO expansion module, the model with the expansion interface can be selected, so that the expansion of the next-stage digital quantity IO expansion module can be supported. For reference, for example, the digital IO expansion module may be a Balluff module with model BNI IOL-302-. Of course, the digital IO expansion module is not particularly limited to this model, and other models of digital IO expansion modules with expansion interfaces may be used.
In a further embodiment, when one IO-Link master station module 3 cannot meet the requirement, at least two IO-Link master station modules 3 may be provided. The IO-Link master station modules 3 generally have expansion interfaces, and therefore the networking mode of at least two IO-Link master station modules 3 and the PLC controller 1 can be any one of tree, star and hybrid topologies. Specifically, each IO-Link master station module 3 may be connected to the PLC controller 1 through a switch, or only one IO-Link master station module 3 may be directly connected to the PLC controller 1, and the other IO-Link master station modules 3 may be sequentially expanded through corresponding expansion interfaces, or a mixture of the two manners.
In addition, in order to more reasonably arrange the IO-Link expansion modules, the components of the vulcanizing machine equipment can be divided into at least two modules, and the input and output signals of the sensor and actuator components of each module are respectively connected into each IO-Link expansion module. The specific division form can be specifically set according to different types of vulcanizer equipment.
In a specific example, the vulcanizer IO-Link bus described above may be used to control a dual-mode tire vulcanizer apparatus, see fig. 2, the components of which may be divided into eight left-mode and eight right-mode modules: a left tire loading manipulator 701, a left tire unloading manipulator 702, a left beam 703, a left base 704, a right tire loading manipulator 705, a right tire unloading manipulator 706, a right beam 707 and a right base 708. In this case, the vulcanizer IO-Link bus control system includes eight IO-Link expansion modules 4, and the eight IO-Link expansion modules 4 include six digital quantity IO expansion modules 401 and 405 and 407 and two analog quantity IO expansion modules 404 and 408. The sensor and actuator components of the left base 704 and the right base 708 are respectively connected to the analog quantity IO expansion modules 404 and 408, and the sensor and actuator components of the other six modules are respectively connected to the digital quantity IO expansion modules 401 and 405 and 407.
Preferably, the six digital IO expansion modules 401 and 405 and 407 may be models having expansion interfaces, so that a first-level digital IO expansion module can be further installed to meet expansion requirements.
In the above embodiment, the eight IO- Link expansion modules 404 and 408 access one IO-Link master station module 3 through the IO-Link communication line, but the invention is not limited thereto, for example, the eight IO- Link expansion modules 404 and 408 may also access at least two IO-Link master station modules 3. However, in consideration of wiring and cost, it is preferable that eight IO- Link expansion modules 404 and 408 are each connected to one IO-Link master module 3 through an IO-Link communication line.
It can be understood that when the IO-Link bus control system is used for controlling the single-mode tire vulcanizer equipment, the components of the single-mode tire vulcanizer equipment can be divided into four modules, the IO-Link bus control system of the vulcanizer comprises four IO-Link expansion modules (three digital IO expansion modules and one analog IO expansion module), and the corresponding sensor and actuator components of the four modules of the single-mode tire vulcanizer equipment can be respectively connected to the four IO-Link expansion modules.
The utility model discloses an additional embodiment still provides a vulcanizer IO-Link bus control system's overall arrangement method, and this overall arrangement method includes: the PLC controller and the operation panel are arranged in the control cabinet, and the operation panel is connected to the PLC controller through an EtherNet I/P communication line; connecting the IO-Link master station module (which is provided with an EtherNet I/P adapter) with the PLC by using an EtherNet I/P communication line; connecting the IO-Link expansion module with an IO-Link master station module (which is provided with an IO-Link interface) by using an IO-Link communication line (specifically, a four-core cable); and connecting the I/O interface of the IO-Link expansion module with a sensor and an actuator component in the controlled vulcanizing machine equipment so as to receive the input signal of the sensor and output the electromagnetic valve signal and the like.
In a specific example, in consideration of cost, communication capacity, and the like, it is preferable to use a super class 5 network line as the EtherNet I/P communication line. In addition, the operation panel can be an operation panel with a touch screen, so that the operation of a user is facilitated.
It should be noted that there is no specific limitation on the number of IO-Link expansion modules, and different numbers of IO-Link expansion modules may be set according to the actual input/output requirements of the device. In specific implementation, the number of sensor and actuator parts in the vulcanizing machine equipment is sometimes large, and only one IO-Link expansion module often cannot meet the input and output requirements. Therefore, at least two IO-Link expansion modules can be arranged according to the actual demand, and each IO-Link expansion module can be connected to the IO-Link master station module through an IO-Link communication line.
In some vulcanizer apparatuses, since it may require not only a digital quantity input-output module but also an analog quantity input-output module, at least two IO-Link expansion modules include both a digital quantity IO expansion module and an analog quantity IO expansion module.
Regarding the digital quantity IO expansion module, the model with the expansion interface can be selected, so that the expansion of the next-stage digital quantity IO expansion module can be supported. For reference, for example, the digital IO expansion module may be a Balluff module with model BNI IOL-302-. Of course, the digital IO expansion module is not particularly limited to this model, and other models of digital IO expansion modules with expansion interfaces may be used.
In the basis of the utility model discloses an among vulcanizer IO-Link bus control system and layout method, the IO-Link extension module is inserted respectively to the IO-Link extension module of the sensor of vulcanizer equipment and the input/output signal of executor part, IO-Link extension module uses IO-Link agreement to come with IO-Link main website module communication, because IO-Link communication line is from taking the power cord, make no longer need arrange relevant power cord alone, and, through communicating with the PLC controller via IO-Link main website module, make a large amount of IO-Link field bus modules replaced, thereby the greatly reduced quantity that inserts the input/output module of PLC controller, and then make low voltage components such as in-cabinet relay, terminal row reduce by a wide margin. Therefore, through the utility model discloses a vulcanizer IO-Link bus control system and overall arrangement method thereof, the space in the switch board will become bigger, and calorific capacity obviously reduces in the cabinet.
Specifically, when the above-described IO-link bus control system is used to control a dual-mode tire vulcanizer apparatus, compared with a conventional centralized wiring system:
(1) equipment manufacturing labor: the labor cost for assembling and disassembling the machine is reduced by 15 percent;
(2) manual work of a client on site: the working hours of the customer on-site restoration are reduced by 20-25%;
(3) failure rate: customer site failure points are reduced by about 15%;
(4) maintenance efficiency: customer maintenance efficiency is improved by about 20%.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many modifications and improvements can be made without departing from the inventive concept, and all of them belong to the protection scope of the present invention.
Claims (10)
1. A vulcanizer IO-Link bus control system for controlling vulcanizer equipment, characterized in that said vulcanizer IO-Link bus control system comprises: the system comprises a control cabinet, a PLC (programmable logic controller), an operation panel, an IO-Link master station module and an IO-Link expansion module;
the PLC controller and the operation panel are arranged in the control cabinet, and the operation panel is connected to the PLC controller by using an EtherNet I/P communication line;
the IO-Link master station module is connected with the PLC controller through an EtherNet I/P communication line, the IO-Link master station module is connected with the IO-Link expansion module through an IO-Link communication line, and the IO-Link expansion module is used for being connected with a sensor and an actuator component in the controlled vulcanizing machine through an I/O interface.
2. The IO-Link bus control system of the vulcanizing machine as claimed in claim 1, wherein the IO-Link bus control system comprises at least two IO-Link expansion modules, and each IO-Link expansion module is connected to the IO-Link master station module through an IO-Link communication line.
3. The vulcanizer IO-Link bus control system according to claim 2, wherein the at least two IO-Link expansion modules include a digital quantity IO expansion module and an analog quantity IO expansion module.
4. The vulcanizer IO-Link bus control system according to claim 3, wherein the digital IO expansion module is of a type having an expansion interface so as to be able to be used for further expanding the number of the digital IO expansion modules.
5. The IO-Link bus control system of the vulcanizing machine as claimed in any one of claims 1 to 4, wherein the IO-Link bus control system comprises at least two IO-Link master station modules, and the networking mode of the at least two IO-Link master station modules and the PLC controller is one of tree type, star type and mixed type topological structure.
6. The vulcanizer IO-Link bus control system according to claim 2, wherein the components of the vulcanizer apparatus are divided into at least two modules, and the input and output signals of the sensor and actuator components in each module are respectively connected to each IO-Link expansion module.
7. The vulcanizer IO-Link bus control system according to claim 6, wherein the vulcanizer IO-Link bus control system is used for controlling a dual mode tire vulcanizer apparatus, the vulcanizer IO-Link bus control system comprises eight IO-Link expansion modules, the eight IO-Link expansion modules comprise six digital quantity IO expansion modules and two analog quantity IO expansion modules, and components of the dual mode tire vulcanizer apparatus are divided into eight modules: a left side dress child manipulator, a left side unload child manipulator, left crossbeam, left base, right dress child manipulator, the right side unload child manipulator, right crossbeam, right base, wherein, a left side base the sensor and the executor part of right side base insert analog quantity IO expansion module respectively, and the sensor and the executor part of six modules insert digital quantity IO expansion module respectively in addition.
8. The IO-Link bus control system of claim 7, wherein the six digital IO expansion modules are of the type with expansion interfaces.
9. The vulcanizer IO-Link bus control system of claim 7 or 8, wherein the eight IO-Link expansion modules access to one IO-Link master station module through an IO-Link communication line.
10. The vulcanizer IO-Link bus control system of any one of claims 1 to 4, wherein the IO-Link master station module is connected to the PLC controller through a super five-type network cable.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020820300.5U CN212391713U (en) | 2020-05-15 | 2020-05-15 | Vulcanizer IO-Link bus control system |
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| CN202020820300.5U CN212391713U (en) | 2020-05-15 | 2020-05-15 | Vulcanizer IO-Link bus control system |
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Address after: 224500 No.123, Century Avenue, North Industrial Park, Binhai Economic Development Zone, Yancheng City, Jiangsu Province Patentee after: Huaao Equipment Technology (Yancheng) Co.,Ltd. Address before: 224500 No.123, Century Avenue, North Industrial Park, Binhai Economic Development Zone, Yancheng City, Jiangsu Province Patentee before: JIANGSU HUAAO RUBBER MACHINERY Co.,Ltd. |
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