CN212391412U - Pipeline nondestructive testing imaging device - Google Patents
Pipeline nondestructive testing imaging device Download PDFInfo
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- CN212391412U CN212391412U CN202021046460.5U CN202021046460U CN212391412U CN 212391412 U CN212391412 U CN 212391412U CN 202021046460 U CN202021046460 U CN 202021046460U CN 212391412 U CN212391412 U CN 212391412U
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- detection shaft
- detection
- imaging device
- shaft
- pipeline
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Abstract
The utility model discloses a pipeline nondestructive testing imaging device, which comprises a testing shaft, wherein at least 3 supporting feet are respectively arranged at two ends of the testing shaft, the end part of each supporting foot is provided with a driving wheel, and the plane of the driving wheel at the same end of the testing shaft is vertical to the axis of the testing shaft; the driving wheel is driven by a motor, and the motor is arranged on the driving wheel or the supporting foot; an ultrasonic detector is arranged on the detection shaft; the detection shaft is provided with a data transmission interface or a wireless signal receiving and transmitting device, and the data transmission interface or the wireless signal receiving and transmitting device is provided with an imaging terminal in a matching mode. The utility model discloses be particularly suitable for the detection of circular pipeline, can not cause the rollover, can accomplish the nondestructive test in the pipeline smoothly, device simple and practical, the operation of being convenient for, low in production cost can carry out visual imaging detection, and is directly perceived vivid, more practical.
Description
Technical Field
The utility model relates to a nondestructive test technical field specifically is a pipeline nondestructive test imaging device.
Background
The nondestructive testing is a method for inspecting and testing the structure, the property, the state and the type, the property, the quantity, the shape, the position, the size, the distribution and the change of the defects inside and on the surface of a test piece by taking a physical or chemical method as a means and by means of modern technology and equipment and by utilizing the change of the reaction of heat, sound, light, electricity, magnetism and the like caused by the abnormal structure or the existence of the defects of a material on the premise of not damaging or not influencing the service performance of the tested object and not damaging the internal tissue of the tested object. Nondestructive testing is an indispensable effective tool for industrial development, reflects the industrial development level of a country to a certain extent, and has been acknowledged to be important. The nondestructive detection is to detect whether the detected object has defects or non-uniformity by using the characteristics of sound, light, magnetism, electricity and the like of the substance on the premise of not damaging or influencing the use performance of the detected object, and give information such as the size, position, property, quantity and the like of the defects. Compared with destructive detection, nondestructive detection has the following characteristics. The first is non-destructive, because it will not damage the use performance of the detected object when detecting; secondly, the detection is comprehensive, and as the detection is nondestructive, 100% of the comprehensive detection can be carried out on the detected object if necessary, which cannot be achieved by destructive detection; and thirdly, the destructive testing is complete, the destructive testing is generally only suitable for testing raw materials, such as stretching, compression, bending and the like commonly adopted in mechanical engineering, the destructive testing is carried out on the raw materials for manufacturing, and the destructive testing cannot be carried out on finished products and articles unless the finished products and the articles are not ready to be used continuously, and the nondestructive testing does not damage the service performance of the tested object. Therefore, the method not only can carry out the whole-process detection on the raw materials for manufacturing, all the intermediate process links and the final finished products, but also can carry out the detection on the equipment in service. Non-destructive inspection visual inspection range: 1. and (5) detecting the surface defects of the welding seam. And checking the welding quality of cracks, incomplete penetration, welding leakage and the like on the surface of the welding seam. 2. And (6) checking the state. And (4) inspecting the defects of surface cracks, peeling, stay wires, scratches, pits, bulges, spots, corrosion and the like. 3. And (6) inspecting the inner cavity. When some products (such as a worm pump, an engine and the like) work, endoscopic detection is carried out according to the items specified by the technical requirements. 4. And (6) assembling and checking. When the requirement and the requirement exist, the same three-dimensional industrial video endoscope is used for checking the assembly quality; after assembly or a certain procedure is finished, checking whether the assembly positions of the parts meet the requirements of patterns or technical conditions; whether there is an assembly defect. 5. And (5) checking redundancy. And checking the residues in the inner cavity of the product, such as scraps, foreign matters and the like.
The in-pipeline detection refers to the operation of driving a detector to run in a pipeline by using a pipe conveying medium, detecting and recording the damage conditions of deformation, corrosion and the like of the pipeline in real time and accurately positioning. Most of oil and gas pipelines are buried underground, various defects and damages can be found in advance through detection in the pipelines, the danger degree of each pipeline section can be known, accidents can be prevented and effectively reduced, the maintenance fund of the pipelines is saved, and the method is an important measure for ensuring the safety of the pipelines.
The detection in the pipeline is very necessary for the used pipeline, the pipeline which is newly delivered from a factory and the pipeline with special purpose, the traditional detection method in the prior art is very inconvenient, and the detection device can not be flexibly applied according to the detection requirement.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve the problem that appears among the above-mentioned background art, provide a pipeline nondestructive test imaging device, the device is simple and practical, the operation of being convenient for, can utilize in a flexible way and low in production cost during the detection.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a pipeline nondestructive test imaging device, includes the detection axle, its characterized in that: the two ends of the detection shaft are respectively provided with at least 3 supporting feet, the end part of each supporting foot is provided with a driving wheel, and the plane of the driving wheel at the same end of the detection shaft is vertical to the axis of the detection shaft; the driving wheel is driven by a motor, and the motor is arranged on the driving wheel or the supporting foot; an ultrasonic detector is arranged on the detection shaft; and a data transmission interface or a wireless signal transceiver is arranged on the detection shaft.
Furthermore, each end of the detection shaft is provided with 3 supporting feet, and included angles between the supporting feet are equal.
Furthermore, the supporting feet are all adjustable telescopic rods.
Further, an infrared detector is arranged on the detection shaft.
Further, a visual detector and an illuminating device are arranged on the detection shaft.
Furthermore, a plurality of annular guide rails surrounding the detection shaft are arranged on the detection shaft, and the ultrasonic detector, the infrared detector, the visual detector and the lighting device are arranged on the annular guide rails and can rotate around the detection shaft along the annular guide rails.
Furthermore, the data transmission interface or the wireless signal transceiver is provided with an imaging terminal in a matching manner.
The imaging terminal is provided with a controller for detecting shaft data transmission control and traveling wheel traveling control.
Compared with the prior art, the beneficial effects of the utility model are that: (1) the device is particularly suitable for the detection of the circular pipeline, can not cause the overturning, and can smoothly complete the nondestructive detection in the pipeline; (2) the device is simple and practical, convenient to operate and low in production cost; (3) the ultrasonic or infrared detection can be flexibly selected according to the detection requirement; (4) visual imaging detection can be carried out, and the method is visual and vivid and more practical.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a side view of another embodiment of the present invention.
In the figure: 1-detection shaft, 2-supporting foot, 3-driving wheel, 4-ultrasonic detector, 5-infrared detector, 6-visual detector, 7-lighting device and 8-guide rail.
Detailed Description
In order to illustrate the technical solution of the present invention more clearly, the following will combine some embodiments of the present invention to describe the technical solution of the present invention clearly and completely.
Example 1
As shown in figures 1 and 2, a nondestructive detection imaging device for pipelines comprises a detection shaft 1, wherein two ends of the detection shaft 1 are provided with supporting feet 2, the end parts of the supporting feet 2 are provided with a running wheel 3, the detection shaft 1 is provided with an ultrasonic detector 4, each end of the detection shaft 1 is provided with 3 supporting feet 2, the included angles between the supporting feet 2 are equal, the supporting feet 2 are perpendicular to the detection shaft 1, the supporting feet 2 are arranged to be adjustable telescopic rods, the running wheel 3 is driven by a motor, the motor is arranged on the running wheel 3, the detection shaft 1 is also provided with an infrared detector 5, a visual detector 6 and an illuminating device 7, the detection shaft 1 is provided with 4 annular guide rails 8, the ultrasonic detector 4, the infrared detector 5, the visual detector 6 and the illuminating device 7 are respectively arranged on the 4 guide rails 8, the detection shaft 1 is provided with a wireless signal transceiver device, and the wireless signal transceiver device is provided with an imaging, and a manipulator for detecting data transmission control of the shaft 1 and walking control of the movable wheels 3 is arranged on the imaging terminal.
Will the utility model discloses the device is placed in detecting the pipeline, adjust and support sufficient 2 lengths, make 3 in close contact with of action wheel wait to detect circular pipeline inner wall, every supports sufficient 2 and adjusts the same length, use controller controlling device to go forward, detect in the pipeline, the detector rotates on guide rail 8, 360 degrees scanning tube way, with data transfer to receiving the image display and forming images, can select ultrasonic detector 4 in a flexible way as required, infrared detector 5, vision detector 6 detects, also can carry out 3 kinds of detections simultaneously, improve and detect the rate of accuracy.
Example 2
A pipeline nondestructive testing imaging device comprises a detection shaft 1, wherein supporting feet 2 are arranged at two ends of the detection shaft 1, a driving wheel 3 is arranged at the end part of each supporting foot 2, an ultrasonic detector 4 is arranged on the detection shaft 1, 3 supporting feet 2 are arranged at each end of the detection shaft 1, included angles between the supporting feet 2 are equal, the supporting feet 2 are perpendicular to the detection shaft 1, each supporting foot 2 is an adjustable telescopic rod, a spring is arranged on each supporting foot 2, and the spring is used for enabling the driving wheel 3 to be in close contact with the inner wall of a pipeline to be detected, so that the pipeline can be stably driven; the action wheel 3 is driven by the motor, the motor sets up on the action wheel 3, it is provided with infrared detector 5 to detect epaxial 1, it is provided with visual detector 6 to detect epaxial 1, it is provided with 4 loop type guide rails 8 to detect epaxial 1, ultrasonic detector 4, infrared detector 5, visual detector 6, set up respectively on every guide rail 8, ultrasonic detector 4, infrared detector 5, be provided with lighting device 7 on the visual detector 6 respectively, it is provided with radio signal transceiver to detect epaxial 1, radio signal transceiver matches and is provided with the imaging terminal display, be provided with the controller that detects axle 1 data transmission control and 3 walking controls of action wheel on the imaging terminal.
Example 3
A pipeline nondestructive detection imaging device comprises a detection shaft 1, supporting feet 2 are arranged at two ends of the detection shaft 1, a traveling wheel 3 is arranged at the end part of each supporting foot 2, an ultrasonic detector 4 is arranged on the detection shaft 1, 3 supporting feet 2 are arranged at each end of the detection shaft 1, the included angles between the supporting feet 2 are equal, the supporting feet 2 are perpendicular to the detection shaft 1, each supporting foot 2 is an adjustable telescopic rod, a spring is arranged on each supporting foot 2, the traveling wheel 3 is driven by a motor, the motor is arranged on the traveling wheel 3, an infrared detector 5 is arranged on the detection shaft 1, a visual detector 6 is arranged on the detection shaft 1, 4 annular guide rails 8 are arranged on the detection shaft 1, the ultrasonic detector 4, the infrared detector 5 and the visual detector 6 are respectively arranged on each guide rail 8, and lighting devices 7 are respectively arranged on the ultrasonic detector 4, the infrared detector 5 and the visual detector 6, the detection shaft 1 is provided with a data transmission interface and is connected with an imaging terminal display through a data line, and the imaging terminal is provided with a controller for controlling the data transmission of the detection shaft 1 and the walking of the movable wheel 3. Can be used in situations where the wireless signal is unstable.
Example 4
A pipeline nondestructive detection imaging device comprises a detection shaft 1, wherein two ends of the detection shaft 1 are provided with supporting feet 2, the end parts of the supporting feet 2 are provided with a traveling wheel 3, the detection shaft 1 is provided with an ultrasonic detector 4, each end of the detection shaft 1 is provided with 3 supporting feet 2, the included angles between the supporting feet 2 are equal, the supporting feet 2 are perpendicular to the detection shaft 1, the supporting feet 2 are arranged into adjustable telescopic rods, the traveling wheel 3 is driven by a motor, the motor is arranged on the traveling wheel 3, a distance measuring device is arranged on the traveling wheel 3, a storage battery is arranged in the detection shaft 1, an infrared detector 5 is arranged on the detection shaft 1, a visual detector 6 is arranged on the detection shaft 1, an illuminating device 7 is arranged on the detection shaft 1, 4 annular guide rails 8 are arranged on the detection shaft 1, the ultrasonic detector 4, the infrared detector 5, the visual detector 6 and the illuminating device 7 are respectively, the detection shaft 1 is provided with a wireless signal transceiver which is provided with an imaging terminal display in a matching way, and the imaging terminal is provided with a controller for controlling data transmission of the detection shaft 1 and walking of the movable wheel 3. The moving distance of the device can be measured, and the storage battery is convenient for the detection device to use.
Example 5
As shown in figure 3, the pipeline nondestructive detection imaging device comprises a detection shaft 1, supporting feet 2 are arranged at two ends of the detection shaft 1, a moving wheel 3 is arranged at the end part of each supporting foot 2, an ultrasonic detector 4 is arranged on the detection shaft 1, 3 supporting feet 2 are arranged at each end of the detection shaft 1, included angles between the supporting feet 2 are equal, the supporting feet 2 are perpendicular to the detection shaft 1, the supporting feet 2 are arranged to be adjustable telescopic rods, springs are arranged on the supporting feet 2, the moving wheel 3 is driven by a motor, the motor is arranged on the moving wheel 3, an infrared detector 5 is arranged on the detection shaft 1, a visual detector 6 is arranged on the detection shaft 1, the ultrasonic detector 4, the infrared detector 5 and the visual detector 6 are respectively arranged in 3 numbers, 3 ultrasonic detectors 4, the infrared detector 5 and the visual detector 6 are respectively arranged on the detection shaft 1 around a circle at equal intervals, the ultrasonic detector 4 and the infrared, The visual detector 6 is respectively provided with an illuminating device 7, the detection shaft 1 is provided with a wireless signal transceiver, the wireless signal transceiver is matched with an imaging terminal display, and the imaging terminal is provided with a controller for controlling data transmission of the detection shaft 1 and walking of the movable wheel 3. Need not the guide rail, alright all-round detection, the device is simpler, convenient to use.
The present invention is not limited to the above-described embodiments, and various changes can be made by those skilled in the art, and any changes which are equivalent or similar to the present invention are intended to be covered by the scope of the claims of the present invention.
Claims (8)
1. The utility model provides a pipeline nondestructive test imaging device, includes the detection axle, its characterized in that: the two ends of the detection shaft are respectively provided with at least 3 supporting feet, the end part of each supporting foot is provided with a driving wheel, and the plane of the driving wheel at the same end of the detection shaft is vertical to the axis of the detection shaft; the driving wheel is driven by a motor, and the motor is arranged on the driving wheel or the supporting foot; an ultrasonic detector is arranged on the detection shaft; and a data transmission interface or a wireless signal transceiver is arranged on the detection shaft.
2. The pipeline nondestructive testing imaging device according to claim 1, wherein: each end of the detection shaft is provided with 3 supporting feet, and included angles between the supporting feet are equal.
3. The pipeline nondestructive testing imaging device according to claim 1, wherein: the supporting feet are all adjustable telescopic rods.
4. The pipeline nondestructive testing imaging device according to claim 1, wherein: an infrared detector is further arranged on the detection shaft.
5. The pipeline nondestructive testing imaging device according to claim 1, wherein: and the detection shaft is also provided with a visual detector and an illuminating device.
6. The pipeline nondestructive testing imaging device according to claim 1, wherein: the detection shaft is provided with a plurality of annular guide rails surrounding the detection shaft, and the ultrasonic detector, the infrared detector, the visual detector and the lighting device are arranged on the annular guide rails and can rotate around the detection shaft along the annular guide rails.
7. The pipeline nondestructive testing imaging device according to claim 1, wherein: the data transmission interface or the wireless signal transceiver is provided with an imaging terminal in a matching way.
8. The pipeline nondestructive testing imaging device according to claim 7, wherein: and the imaging terminal is provided with a controller for detecting shaft data transmission control and walking wheel traveling control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021046460.5U CN212391412U (en) | 2020-06-09 | 2020-06-09 | Pipeline nondestructive testing imaging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021046460.5U CN212391412U (en) | 2020-06-09 | 2020-06-09 | Pipeline nondestructive testing imaging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212391412U true CN212391412U (en) | 2021-01-22 |
Family
ID=74254513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021046460.5U Expired - Fee Related CN212391412U (en) | 2020-06-09 | 2020-06-09 | Pipeline nondestructive testing imaging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212391412U (en) |
-
2020
- 2020-06-09 CN CN202021046460.5U patent/CN212391412U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210122 Termination date: 20210609 |
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| CF01 | Termination of patent right due to non-payment of annual fee |