CN212391403U - Gas cylinder detection system - Google Patents
Gas cylinder detection system Download PDFInfo
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- CN212391403U CN212391403U CN202020067823.7U CN202020067823U CN212391403U CN 212391403 U CN212391403 U CN 212391403U CN 202020067823 U CN202020067823 U CN 202020067823U CN 212391403 U CN212391403 U CN 212391403U
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Abstract
The invention discloses a gas cylinder detection system which comprises a gas cylinder excess pressure discharge device, a cylinder valve dismantling device, a conveying system, a gas cylinder endoscopic detection device, a water filling device, a gas cylinder hydraulic deformation detection device, a water pouring device, a gas cylinder valve installation device, a rust removal paint recovery device and a drying vacuumizing device, wherein the conveying system is divided into nine stations, the gas cylinder excess pressure discharge device is arranged at a first station, the cylinder valve dismantling device is arranged at a second station, the gas cylinder endoscopic detection device is arranged at a third station, the water filling device is arranged at a fourth station, the gas cylinder hydraulic deformation detection device is arranged at a fifth station, the water pouring device is arranged at a sixth station, the gas cylinder valve installation device is arranged at a seventh station, the rust removal paint recovery device is arranged at an eighth station, and the drying vacuumizing device is arranged at a ninth station.
Description
Technical Field
The present disclosure relates to a gas cylinder detection system.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The gas cylinder is a movable pressure container which can be repeatedly inflated and used at normal ambient temperature, has the nominal working pressure of more than or equal to 0.2MPa and the product of the pressure and the volume of more than or equal to 1.0MPa/L and is used for containing gas, liquefied gas and liquid with the standard boiling point of equal to or lower than 60 ℃. The gas cylinder has wide application in daily life and industrial production. The gas cylinder is a pressure-bearing device with explosion hazard, the bearing medium of the gas cylinder generally has the properties of flammability, explosiveness, toxicity, strong corrosion and the like, and the use environment is more complex and severe than other pressure containers due to the characteristics of movement, repeated filling and change of the use environment. Once the gas cylinder explodes or leaks, fire disasters or poisoning often happen, even disastrous accidents are caused, serious loss is brought to life and property of people, and great influence is caused on social safety.
In order to ensure the safe use of the gas cylinder, in addition to the requirement that it meets the general requirements of the pressure vessel, some special provisions and requirements are required. These regulations and requirements extend through various links of production, detection and use of gas cylinders. In the gas cylinder detection field, adopt single, independent each equipment or directly rely on the manual work to carry out many-sided detection at present mostly, lead to easily detecting shortcomings such as uniformity difference, inefficiency.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the present disclosure provides a gas cylinder detection system.
A first object of the present disclosure is to provide a gas cylinder detection system that can simultaneously detect a plurality of gas cylinders.
The second purpose of the present disclosure is to provide a method for using a gas cylinder detection system, which provides a new idea for gas cylinder detection.
In order to achieve the purpose, the following technical scheme is adopted in the disclosure:
a gas cylinder detection system comprises a gas cylinder excess pressure discharge device, a cylinder valve dismantling device, a conveying system, a gas cylinder endoscopic detection device, a water filling device, a gas cylinder hydraulic deformation detection device, a water pouring device, a gas cylinder valve installation device, a rust removal varnish recovery device and a drying vacuumizing device, wherein the conveying system is divided into nine stations, the gas cylinder excess pressure discharge device is arranged at a first station, the cylinder valve dismantling device is arranged at a second station, the gas cylinder endoscopic detection device is arranged at a third station, the water filling device is arranged at a fourth station, the gas cylinder hydraulic deformation detection device is arranged at a fifth station, the water pouring device is arranged at a sixth station, the gas cylinder valve installation device is arranged at a seventh station, the rust removal varnish recovery device is arranged at an eighth station, and the drying vacuumizing device is arranged at a ninth station.
Further, the gas cylinder residual pressure discharging device comprises a discharging pipeline and a manipulator, the discharging pipeline is connected with the opening of the gas cylinder, and the manipulator opens the gas cylinder valve.
Further, the gas cylinder endoscopic detection device comprises an endoscope, a camera device and a remote terminal, the camera device enters the inside of the gas cylinder through the endoscope to shoot the inside of the gas cylinder, the shot image is transmitted to the remote terminal, and an operator judges whether the gas cylinder can be used continuously or not through the image.
Further, gas cylinder hydraulic deformation detection device includes tank, pressure device, camera device, remote terminal, pressure device can pressurize the gas cylinder is inside, camera device takes notes the gas cylinder situation of change, remote terminal can calculate the withstand voltage condition of gas cylinder.
Furthermore, the conveying system adopts a traveling crane system, and the whole layout is in a straight shape or a U shape, so that the transportation of the gas cylinder is convenient.
Further, still include sewage treatment plant, sewage treatment plant is located second station, fourth station, sixth station below.
A gas cylinder detection system using method, the gas cylinder is placed on a traveling crane, after the gas cylinder reaches a first station, a gas cylinder residual pressure discharge device discharges the gas cylinder, a discharge pipeline interface is in butt joint with a gas cylinder opening, a manipulator opens a valve, residual gas in the gas cylinder is discharged, and tail gas is discharged to the outside;
after the gas cylinder reaches the second station, the gas cylinder enters a cylinder valve removing device, the cylinder valve is removed, the gas cylinder is turned over after being removed, water is sprayed, and the interior of the gas cylinder is washed;
after the gas cylinder reaches a third station, the gas cylinder enters a gas cylinder endoscopic detection device, an endoscope enters the gas cylinder, a camera device shoots the interior of the gas cylinder, an image transmission technology is combined with a computer remote monitoring technology to detect the corrosion condition of the interior of the gas cylinder, the qualified gas cylinder enters the next station, and the unqualified gas cylinder is directly scrapped and reminded and marked to be stopped for use;
when the gas cylinder reaches the fourth station, a probe of the water filling device enters the gas cylinder to fill the gas cylinder, and the gas cylinder is parked for two hours at the station to discharge bubbles filled in the water;
after the gas cylinder enters a fifth station, the gas cylinder is hung and placed in a gas cylinder hydraulic deformation detection device, the liquid level of a water pool is recorded after the gas cylinder enters the water pool filled with water, a pressurizing connector is installed on the gas cylinder by a manipulator, then the water in the gas cylinder is pressurized by a pressurizing device, standing is carried out for 30min after the pressure reaches 1.5 times of a calibration pressure, the position and the pressure condition of the liquid level are recorded, then the gas cylinder is put out, a camera device records the shape of the gas cylinder, detected information is transmitted to a remote terminal, data are calculated, the conclusion is drawn, the gas cylinder with good pressure resistance condition and no corrosion or deformation is used as a qualified gas cylinder to enter the next procedure, and unqualified gas cylinders are scrapped to remind and marked to avoid reuse;
after the gas cylinder enters a sixth station, the water pouring device turns over the gas cylinder to discharge water in the gas cylinder, and then the gas cylinder returns to a normal state;
after the gas cylinder reaches the seventh station, the gas cylinder valve installation device carries out the operations of installing a safety card and marking a color code on the gas cylinder, printing a steel seal and installing a valve, and only the gas cylinder which is installed with the safety card with the proper color code and is marked with the steel seal can be continuously used;
when the gas cylinder reaches the eighth station, the gas cylinder enters a rust removal and paint restoration device to remove rust on the outer surface of the gas cylinder, and paint spraying and drying are carried out after the rust removal is finished;
and after the gas cylinder enters the ninth station, the drying and vacuumizing device is used for drying and vacuumizing the gas cylinder.
Compared with the prior art, the beneficial effect of this disclosure is:
1. this openly can be detected a plurality of work pieces simultaneously, divide into 9 processing stations on the conveyer belt, all be mutually independent between these 9 processing stations, the trouble of a station can not influence the normal work of other stations.
2. This openly examines the in-process at carrying out the bottle, has cleaned the gas cylinder simultaneously, can guarantee like this that the bottle examines the side accuracy, also can clean the gas cylinder for the security performance of gas cylinder obtains guaranteeing.
3. The damaged degree of bottle, also can inspect the withstand voltage condition of bottle can be examined to this disclosed bottle inspection process, handles the gas cylinder inside and outside simultaneously moreover, and the gas cylinder of handling can directly come into use.
4. The bottle inspection process is completely controlled by mechanical operation and a computer, so that the labor cost can be greatly saved, the labor intensity is reduced, and the cost for inspecting bottles is reduced.
5. The safety device has great significance to the safety of the production, transportation and use processes of the bulk gas.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.
FIG. 1 is a schematic structural view of the present disclosure;
FIG. 2 is a flow chart illustration of the use of the present disclosure;
the device comprises a conveying system, a gas cylinder residual pressure discharging device, a gas cylinder valve removing device, a gas cylinder endoscopic detection device, a water filling device, a gas cylinder hydraulic deformation detection device, a water pouring device, a gas cylinder valve mounting device, a rust removal and paint coating device, and a drying and vacuumizing device, wherein the conveying system comprises 1, 2, the gas cylinder residual pressure discharging device, 3, the gas cylinder valve removing device, 4, the gas cylinder endoscopic detection device, 5, the water filling device, 6, the gas cylinder hydraulic deformation detection device, 7.
The specific implementation mode is as follows:
the present disclosure is further described with reference to the following drawings and examples.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
In the present disclosure, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only relational terms determined for convenience in describing structural relationships of the parts or elements of the present disclosure, and do not refer to any parts or elements of the present disclosure, and are not to be construed as limiting the present disclosure.
In the present disclosure, terms such as "fixedly connected", "connected", and the like are to be understood in a broad sense, and mean either a fixed connection or an integrally connected or detachable connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present disclosure can be determined on a case-by-case basis by persons skilled in the relevant art or technicians, and are not to be construed as limitations of the present disclosure.
Example 1
A gas cylinder detection system is shown in figure 1 and comprises a gas cylinder residual pressure discharge device 2, a cylinder valve dismantling device 3, a transmission system 1, a gas cylinder endoscopic detection device 4, a water filling device 5, a gas cylinder hydraulic deformation detection device 6, a water pouring device 7, a gas cylinder valve installation device 8, a rust removal and paint restoration device 9 and a drying and vacuumizing device 10, the conveying system 1 is divided into nine stations, the gas cylinder residual pressure discharge device 2 is arranged at the first station, the cylinder valve removing device 3 is arranged at the second station, the gas cylinder endoscopic detection device 4 is arranged at the third station, the water filling device 5 is arranged at the fourth station, the gas cylinder hydraulic deformation detection device 6 is arranged at the fifth station, the water pouring device 7 is arranged at the sixth station, the gas cylinder valve mounting device 8 is arranged at the seventh station, the rust removal and paint restoration device 9 is arranged at the eighth station, and the drying and vacuum pumping device 10 is arranged at the ninth station.
The gas cylinder residual pressure discharging device 2 comprises a discharging pipeline and a manipulator, the discharging pipeline is connected with the opening of the gas cylinder, and the manipulator opens the gas cylinder valve.
The gas cylinder endoscopic detection device 4 comprises an endoscope, a camera device and a remote terminal, the camera device enters the inside of the gas cylinder through the endoscope to shoot the inside of the gas cylinder, the shot image is transmitted to the remote terminal, and an operator judges whether the gas cylinder can be used continuously or not through the image.
The gas cylinder hydraulic deformation detection device 6 comprises a water storage tank, a pressurizing device, a camera device and a remote terminal, wherein the pressurizing device can pressurize the inside of a gas cylinder, the camera device records the change condition of the gas cylinder, and the remote terminal can calculate the pressure resistance condition of the gas cylinder.
The conveying system 1 adopts a traveling crane system, is integrally arranged in a straight shape or a U shape, and facilitates the transportation of the gas cylinder.
Still include sewage treatment plant, sewage treatment plant is located second station, fourth station, sixth station below.
A gas cylinder detection system using method, place the gas cylinder on hanging, as shown in figure 2, after the gas cylinder reaches the first station, the gas cylinder residual pressure discharging device 2 carries on the pressure relief treatment to the gas cylinder, the discharge pipe interface is butted with the gas cylinder bottleneck, the manipulator opens the valve, discharges the residual gas in the gas cylinder, the tail gas discharges to the outdoor;
after the gas cylinder reaches the second station, the gas cylinder enters the cylinder valve removing device 3, the cylinder valve is removed, the gas cylinder is turned over after being removed to spray water, and the interior of the gas cylinder is washed;
when the gas cylinder reaches the third station, the gas cylinder enters the gas cylinder endoscopic detection device 4, an endoscope enters the gas cylinder, the camera device shoots the inside of the gas cylinder, the image transmission technology is combined with the computer remote monitoring technology to detect the corrosion condition inside the gas cylinder, the qualified gas cylinder enters the next station, and the unqualified gas cylinder is directly scraped to remind and marked to be stopped for use;
when the gas cylinder reaches the fourth station, a probe of the water filling device 5 enters the gas cylinder to fill the gas cylinder, and the gas cylinder is parked for two hours at the station to discharge bubbles filled in the water;
after the gas cylinder enters a fifth station, the gas cylinder is hung and placed into a gas cylinder hydraulic deformation detection device 6, the liquid level of a water pool is recorded after the gas cylinder enters the water pool filled with water, a pressurizing connector is installed on the gas cylinder by a manipulator, then the water in the gas cylinder is pressurized by a pressurizing device, standing is carried out for 30min after the pressure reaches 1.5 times of a calibrated pressure, the position and the pressure condition of the liquid level are recorded, then the gas cylinder is put out, a camera device records the shape of the gas cylinder, detected information is transmitted to a remote terminal, data are calculated, the conclusion is drawn that the gas cylinder with good pressure resistance condition and no corrosion or deformation is used as a qualified gas cylinder to enter the next procedure, and unqualified gas cylinders are scrapped to remind and marked to avoid reuse;
after the gas cylinder enters a sixth station, the water pouring device 7 turns over the gas cylinder to discharge water in the gas cylinder, and then the gas cylinder returns to a normal state;
after the gas cylinder reaches the seventh station, the gas cylinder valve installation device 8 carries out the operations of installing a safety card and marking a color code on the gas cylinder, printing a steel seal and installing a valve, and only the gas cylinder which is installed with the safety card with the proper color code and is marked with the steel seal can be continuously used;
when the gas cylinder reaches the eighth station, the gas cylinder enters a rust removal and paint restoration device 9 to remove rust on the outer surface of the gas cylinder, and paint spraying and drying are carried out after the rust removal;
and after the gas cylinder enters the ninth station, the drying and vacuumizing device 10 performs drying and vacuumizing treatment on the gas cylinder.
And a wastewater treatment device is arranged below the second station, the fourth station and the sixth station, and wastewater is collected, treated and discharged outdoors to ensure that the interior of the inspection chamber is dry.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.
Claims (6)
1. A gas cylinder detection system, characterized by comprising: the device comprises a gas cylinder excess pressure discharge device, a cylinder valve dismantling device, a conveying system, a gas cylinder endoscopic detection device, a water filling device, a gas cylinder hydraulic deformation detection device, a water pouring device, a gas cylinder valve installation device, a derusting and paint restoring device and a drying and vacuumizing device, wherein the conveying system is divided into nine stations, the gas cylinder excess pressure discharge device is arranged at a first station, the cylinder valve dismantling device is arranged at a second station, the gas cylinder endoscopic detection device is arranged at a third station, the water filling device is arranged at a fourth station, the gas cylinder hydraulic deformation detection device is arranged at a fifth station, the water pouring device is arranged at a sixth station, the gas cylinder valve installation device is arranged at a seventh station, the derusting and paint restoring device is arranged at an eighth station, and the drying and vacuumizing device is arranged at a ninth station.
2. A gas cylinder detection system as claimed in claim 1, wherein said gas cylinder residual pressure discharge means comprises a discharge conduit and a manipulator, said discharge conduit being connected to the gas cylinder mouth, said manipulator opening the gas cylinder valve.
3. A gas cylinder detection system as claimed in claim 1, wherein the endoscopic gas cylinder detection device comprises an endoscope, a camera device and a remote terminal.
4. The gas cylinder detection system according to claim 1, wherein the gas cylinder hydraulic deformation detection device comprises a water storage tank, a pressurizing device, a camera device and a remote terminal, wherein the pressurizing device pressurizes the inside of the gas cylinder, the camera device records the change condition of the gas cylinder, and the remote terminal calculates the pressure resistance condition of the gas cylinder.
5. A gas cylinder detection system as claimed in claim 1, wherein the conveyor system is a travelling crane system, and the conveyor belt is in a straight or U shape to facilitate transportation of the gas cylinder.
6. A gas cylinder detection system as claimed in claim 1, further comprising a sewage treatment device located below the second, fourth and sixth stations.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020067823.7U CN212391403U (en) | 2020-01-14 | 2020-01-14 | Gas cylinder detection system |
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| CN202020067823.7U CN212391403U (en) | 2020-01-14 | 2020-01-14 | Gas cylinder detection system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113189116A (en) * | 2020-01-14 | 2021-07-30 | 济宁协力特种气体有限公司 | Gas cylinder detection system and using method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113189116A (en) * | 2020-01-14 | 2021-07-30 | 济宁协力特种气体有限公司 | Gas cylinder detection system and using method thereof |
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