CN212375312U

CN212375312U - Corrosion-resistant efficient quenching system

Info

Publication number: CN212375312U
Application number: CN202020624878.3U
Authority: CN
Inventors: 钟根法; 巫孔祥; 潘关伟
Original assignee: Suichang Xinding Special Casting Co ltd
Current assignee: Suichang Xinding Special Casting Co ltd
Priority date: 2020-04-23
Filing date: 2020-04-23
Publication date: 2021-01-19
Anticipated expiration: 2030-04-23

Abstract

The utility model discloses a corrosion-resistant high-efficient quenching system, including quenching support body, edulcoration room, quenching room, cooling chamber and circulating pump, one side on quenching support body top is fixed with the edulcoration room, and the top of edulcoration room is equipped with the quenching room to the one end of quenching indoor portion is installed and is born the weight of the otter board, bear the weight of the indoor portion of quenching of otter board below and be equipped with the hybrid roll, the one end of hybrid roll is articulated mutually with the inner wall of quenching room, and one side of quenching room bottom is equipped with retrieves the cell body, retrieves the cell body and keeps away from the one end of quenching room and extend to the inside of edulcoration room to be equipped with the circulation cell body on the outer wall of quenching room one side, the inside one end of circulation cell body and. The utility model discloses not only improve the energy-conservation nature when quenching system uses, improved the convenience when quenching system uses, reduced the phenomenon that quenching indoor portion quenching oil appears deposiing when quenching system uses moreover.

Description

Corrosion-resistant efficient quenching system

Technical Field

The utility model relates to the technical field of quenching systems, in particular to a corrosion-resistant high-efficiency quenching system.

Background

The quenching process is widely applied in the modern mechanical manufacturing industry, important parts in machinery, particularly steel parts applied to automobiles, airplanes and rockets are almost subjected to quenching treatment, various technical requirements of various parts are met, and therefore various quenching processes are derived and correspondingly formed into quenching systems.

The quenching systems on the market are various and can basically meet the use requirements of people, but certain defects still exist, and the specific problems are as follows.

(1) The existing quenching system is inconvenient for filtering and recycling quenching oil, so that the quenching oil is high in consumption and general in energy conservation;

(2) the existing quenching system is inconvenient for adjusting the flow rate of quenching oil, is difficult to correspondingly adjust and control according to specific requirements, and is inconvenient to use;

(3) the existing quenching system is inconvenient for mixing quenching oil, so that active molecules in the quenching oil are low, and then the phenomenon of precipitation occurs.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a corrosion-resistant high-efficient quenching system to it is not convenient for carry out filtration cycle to the quenching oil and uses, is not convenient for adjust the velocity of flow of quenching oil and is not convenient for carry out hybrid processing's problem to the quenching oil to provide quenching system in solving above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a corrosion-resistant high-efficient quenching system, includes quenching support body, edulcoration room, quenching chamber, cooling chamber and circulating pump, one side on quenching support body top is fixed with the edulcoration room, and the top of edulcoration room is equipped with the quenching chamber, and the one end of the indoor portion of quenching is installed and is born the otter board, bear the otter board below the quenching indoor portion and be equipped with the mixing roller, the one end of mixing roller is articulated mutually with the inner wall of quenching chamber, and one side of quenching chamber bottom is equipped with retrieves the cell body, retrieves the cell body and keeps away from the one end of quenching chamber and extend to the inside of edulcoration room, and be equipped with the circulation cell body on the outer wall of quenching chamber one side, the one end of circulation cell body and the recovery cell body inside all is equipped with the current-limiting structure, the central point department on quenching chamber top is equipped with the sprue, and the bottom, one end of the circulating pump extends to the bottom of the cooling chamber through the guide pipe, the other end of the circulating pump extends to the bottom of the circulating groove body through the guide pipe, and a filtering structure is arranged at the center of the top of the cooling chamber.

Preferably, install the motor on the quenching chamber outer wall of circulation cell body below, and the output of motor installs the pivot through the shaft coupling, and the one end that the motor was kept away from in the pivot extends to the inside of quenching chamber and is connected with the one end of mixing the roller to drive the mixing roller and rotate.

Preferably, the inside of current-limiting structure is equipped with ball groove, sealing washer, swing handle, swing arm and spheroid in proper order, the inside one end of circulation cell body and recovery cell body all is equipped with the spheroid, and the inside central point of spheroid puts the department and is equipped with the ball groove to the spheroid all is equipped with the sealing washer with the contact position department of circulation cell body and recovery cell body, so that the size that opens and shuts of regulation circulation cell body and recovery cell body.

Preferably, be equipped with the swing arm on the outer wall of spheroid one side, the one end of swing arm extends to the outside of circulation cell body and recovery cell body, and the swing arm is kept away from spheroidal one end and is installed the swing handle to it rotates at the inside of circulation cell body and recovery cell body to drive the spheroid.

Preferably, the filtering structure is internally provided with a mounting frame, a circulation pipeline, a bearing ring, a filter sleeve and a fan-shaped fitting groove in sequence, the center of the top of the cooling chamber is provided with the circulation pipeline, the top end of the circulation pipeline extends to the bottom of the impurity removing chamber, the bearing ring is mounted at the bottom of the circulation pipeline, and the filter sleeve is fixed at the bottom end of the bearing ring so as to filter particle impurities in the quenching oil.

Preferably, the outer wall of the circulation pipeline outside the bearing ring is fixed with mounting frames at equal intervals, and the outer wall of the bearing ring between adjacent mounting frames is provided with fan-shaped fitting grooves so as to install the filter sleeve at the bottom of the circulation pipeline.

Compared with the prior art, the beneficial effects of the utility model are that: the corrosion-resistant efficient quenching system not only improves the energy saving performance of the quenching system during use, improves the convenience of the quenching system during use, but also reduces the phenomenon that quenching oil in a quenching chamber precipitates when the quenching system is used;

(1) the quenching oil stored at the bottom of the cooling chamber can be conveyed to the inside of the quenching chamber to be filtered and recycled by operating an external switch to control the circulating pump, so that the consumption of the quenching oil is reduced, and the energy conservation performance of the quenching system is improved;

(2) the ball groove, the sealing ring, the rotary handle, the rotary rod and the ball body are arranged, the rotary handle is rotated, the rotary rod drives the ball body to rotate on the inner side of the sealing ring, the angle of the ball groove is changed at the moment, the opening and closing sizes of the circulating groove body and the recovery groove body are changed, the flow rate of quenching oil is adjusted according to specific requirements, and therefore the convenience of the quenching system in use is improved;

(3) through being provided with motor, pivot and mixing roller, through operation external switch control motor, make it drive the mixing roller by the pivot and rotate in the bottom of quenching room to carry out mixing treatment to the quenching oil of quenching indoor portion, and then avoid the inside active molecule of quenching oil phenomenon emergence lower, thereby the phenomenon that the quenching oil of quenching indoor portion appears precipitating when having reduced quenching system and using.

Drawings

Fig. 1 is a schematic front view of a cross-sectional structure of the present invention;

FIG. 2 is a schematic view of the cross-sectional enlarged structure of the current-limiting structure of the present invention;

FIG. 3 is a schematic view of the cross-sectional enlarged structure of the filtering structure of the present invention;

fig. 4 is a schematic view of the enlarged structure of the bearing ring according to the present invention.

In the figure: 1. quenching the frame body; 2. an impurity removal chamber; 3. a motor; 4. a circulating tank body; 5. a rotating shaft; 6. a mixing roll; 7. a material injection port; 8. carrying a screen plate; 9. a quenching chamber; 10. a current limiting structure; 1001. a ball groove; 1002. a seal ring; 1003. turning a handle; 1004. rotating the rod; 1005. a sphere; 11. a recovery tank body; 12. a filtering structure; 1201. a mounting frame; 1202. a flow conduit; 1203. a load ring; 1204. a filter sleeve; 1205. a fan-shaped conjunction groove; 13. a cooling chamber; 14. and a circulating pump.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a corrosion-resistant efficient quenching system comprises a quenching frame body 1, an impurity removing chamber 2, a quenching chamber 9, a cooling chamber 13 and a circulating pump 14, wherein the impurity removing chamber 2 is fixed on one side of the top end of the quenching frame body 1, the top end of the impurity removing chamber 2 is provided with the quenching chamber 9, a bearing screen plate 8 is installed at one end inside the quenching chamber 9, a mixing roller 6 is arranged inside the quenching chamber 9 below the bearing screen plate 8, one end of the mixing roller 6 is hinged with the inner wall of the quenching chamber 9, a recovery tank body 11 is arranged at one side of the bottom end of the quenching chamber 9, one end, far away from the quenching chamber 9, of the recovery tank body 11 extends into the impurity removing chamber 2, a circulating tank body 4 is arranged on the outer wall of one side of the quenching chamber 9 below the circulating tank body 4, a motor 3 is installed on the outer wall of the quenching chamber 9 below the circulating tank body 4, the model of the motor 3 can be Y90S-2, a rotating shaft 5 is installed at the, so as to drive the mixing roller 6 to rotate;

the circulating tank body 4 and one end inside the recovery tank body 11 are both provided with a flow limiting structure 10, the flow limiting structure 10 is internally provided with a ball groove 1001, a sealing ring 1002, a rotating handle 1003, a rotating rod 1004 and a ball 1005 in sequence, one end inside the circulating tank body 4 and one end inside the recovery tank body 11 are both provided with the ball 1005, the ball groove 1001 is arranged at the central position inside the ball 1005, the sealing rings 1002 are arranged at the contact positions of the ball 1005, the circulating tank body 4 and the recovery tank body 11, the rotating rod 1004 is arranged on the outer wall of one side of the ball 1005, one end of the rotating rod 1004 extends to the outside of the circulating tank body 4 and the recovery tank body 11, and the rotating handle 1003 is arranged at one end of the rotating;

the rotating handle 1003 is rotated to enable the rotating rod 1004 to drive the ball 1005 to rotate on the inner side of the sealing ring 1002, at the moment, the angle of the ball groove 1001 is changed, and the opening and closing sizes of the circulating groove body 4 and the recovery groove body 11 are changed, so that the flow rate of quenching oil is adjusted according to specific requirements, and the convenience of the quenching system in use is improved;

a feeding port 7 is arranged at the central position of the top end of the quenching chamber 9, the bottom end of the feeding port 7 extends into the quenching chamber 9, a cooling chamber 13 is fixed at one side of the bottom of the quenching frame body 1, a circulating pump 14 is arranged at the bottom of the quenching frame body 1 at one side of the cooling chamber 13, the model of the circulating pump 14 can be TD65-40/2/11KW, one end of the circulating pump 14 extends to the bottom of the cooling chamber 13 through a conduit, the other end of the circulating pump 14 extends to the bottom of the circulating tank body 4 through a conduit, a filtering structure 12 is arranged at the central position of the top of the cooling chamber 13, a mounting frame 1201, a circulating pipeline 1202, a bearing ring 1203, a filter sleeve 1204 and a fan-shaped fitting groove 1205 are sequentially arranged in the filtering structure 12, a circulating pipeline 1202 is arranged at the central position of the top of the cooling chamber 13, the top end of the circulating pipeline 1202 extends to the bottom of the impurity, a filter sleeve 1204 is fixed at the bottom end of the bearing ring 1203, the arrangement frames 1201 with equal intervals are fixed on the outer wall of the circulation pipeline 1202 at the outer side of the bearing ring 1203, and fan-shaped fitting grooves 1205 are arranged on the outer wall of the bearing ring 1203 between the adjacent arrangement frames 1201;

the fan-shaped fit groove 1205 is aligned at the position of the mounting frame 1201, the bearing ring 1203 is rotated and pressed upwards, the bearing ring 1203 is installed on the outer side of the mounting frame 1201, the filter sleeve 1204 is installed at the bottom of the circulating pipeline 1202, so that the quenching oil in the impurity removing chamber 2 flows into the circulating pipeline 1202, the particulate impurities in the filtering chamber are filtered by the filter sleeve 1204 and then stored at the bottom of the cooling chamber 13, and at the moment, the external switch control circulating pump 14 is operated, so that the quenching oil stored at the bottom of the cooling chamber 13 can be conveyed into the quenching chamber 9 to be filtered and recycled, the consumption of the quenching oil is reduced, and the energy saving performance of the quenching system during use is improved.

The working principle is as follows: when the quenching system is used, firstly, an object to be quenched is placed in the quenching chamber 9 through the injection port 7, and a large amount of quenching oil is injected into the quenching chamber, so that the object to be quenched can be in contact with the object to be quenched, and then corrosion-resistant efficient quenching process treatment is carried out, the motor 3 is controlled through operating the external switch, the mixing roller 6 is driven by the rotating shaft 5 to rotate at the bottom of the quenching chamber 9, so that the quenching oil in the quenching chamber 9 is mixed, further, the phenomenon that active molecules in the quenching oil are low is avoided, the phenomenon that the quenching oil in the quenching chamber 9 precipitates when the quenching system is used is reduced, then, the rotating handle 1003 is rotated, the rotating rod 1004 drives the ball 1005 to rotate at the inner side of the sealing ring 1002, at the moment, the angle of the ball groove 1001 is changed, and further, the opening and closing sizes of the circulation groove body 4 and the recovery groove body, so as to adjust the flow rate of quenching oil according to specific requirements and improve the convenience of the quenching system during use, at the moment, the quenching oil in the quenching chamber 9 flows into the impurity removing chamber 2 through the recovery tank body 11, the fan-shaped fitting groove 1205 is aligned at the position of the installation frame 1201, then the bearing ring 1203 is rotated and pressed upwards, so that the bearing ring 1203 is installed at the outer side of the installation frame 1201, the filter sleeve 1204 is further installed at the bottom of the circulation pipeline 1202, so that the quenching oil in the impurity removing chamber 2 flows into the circulation pipeline 1202, then the particle impurities in the filter sleeve 1204 are filtered and stored at the bottom of the cooling chamber 13, at the moment, the external switch is operated to control the circulation pump 14, so that the quenching oil stored at the bottom of the cooling chamber 13 can be conveyed into the quenching chamber 9 for filtering and circulating use, so as to reduce the consumption of the quenching oil and improve the energy saving performance of the quenching system during use, thereby completing the use of the quenching system.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a corrosion-resistant high-efficient quenching system, includes quenching support body (1), edulcoration room (2), quenching room (9), cooling chamber (13) and circulating pump (14), its characterized in that: one side on quenching support body (1) top is fixed with edulcoration room (2), and the top of edulcoration room (2) is equipped with quenching room (9), and the one end of quenching room (9) inside is installed and is born otter board (8), it is equipped with mixing roll (6) to bear the weight of the inside of quenching room (9) below otter board (8), the one end of mixing roll (6) is articulated mutually with the inner wall of quenching room (9), and one side of quenching room (9) bottom is equipped with retrieves cell body (11), the one end of retrieving cell body (11) and keeping away from quenching room (9) extends to the inside of edulcoration room (2), and be equipped with circulation cell body (4) on the outer wall of quenching room (9) one side, circulation cell body (4) and retrieve the inside one end of cell body (11) and all be equipped with current-limiting structure (10), the central point department of quenching room (9) material mouth top is equipped with notes material mouth (7), the bottom of notes, one side of quenching support body (1) bottom is fixed with cooling chamber (13), and circulating pump (14) are installed to quenching support body (1) bottom of cooling chamber (13) one side, and the pipe is passed through to the one end of circulating pump (14) and is extended to the bottom of cooling chamber (13), and the other end of circulating pump (14) passes through the pipe and extends to the bottom of circulation cell body (4), and the central point department of putting at cooling chamber (13) top is equipped with filtering structure (12).

2. The corrosion-resistant high-efficiency quenching system of claim 1, wherein: install motor (3) on quenching room (9) outer wall of circulation cell body (4) below, and the output of motor (3) installs pivot (5) through the shaft coupling, and the one end that motor (3) were kept away from in pivot (5) extends to the inside of quenching room (9) and is connected with the one end of mixing roller (6).

3. The corrosion-resistant high-efficiency quenching system of claim 1, wherein: the inside of current-limiting structure (10) is equipped with ball groove (1001), sealing washer (1002), swing handle (1003), swing arm (1004) and spheroid (1005) in proper order, the inside one end of circulation cell body (4) and recovery cell body (11) all is equipped with spheroid (1005), and the inside central point of spheroid (1005) puts and is equipped with ball groove (1001) to spheroid (1005) all is equipped with sealing washer (1002) with the contact position department of circulation cell body (4) and recovery cell body (11).

4. A corrosion-resistant high efficiency quenching system as claimed in claim 3, wherein: the outer wall of one side of the sphere (1005) is provided with a rotary rod (1004), one end of the rotary rod (1004) extends to the outside of the circulating tank body (4) and the recycling tank body (11), and one end, far away from the sphere (1005), of the rotary rod (1004) is provided with a rotary handle (1003).

5. The corrosion-resistant high-efficiency quenching system of claim 1, wherein: the inside of filtering structure (12) is equipped with in proper order and installs frame (1201), circulation pipeline (1202), bears ring (1203), filter sleeve (1204) and fan-shaped conjunction groove (1205), the central point department at cooling chamber (13) top is equipped with circulation pipeline (1202), and the top of circulation pipeline (1202) extends to the bottom of edulcoration room (2), and the bottom of circulation pipeline (1202) is installed and is born ring (1203), and bear the bottom mounting of ring (1203) and have filter sleeve (1204).

6. The corrosion-resistant efficient quenching system of claim 5, wherein: the outer wall of the circulation pipeline (1202) on the outer side of the bearing ring (1203) is fixed with the mounting frames (1201) at equal intervals, and the outer wall of the bearing ring (1203) between the adjacent mounting frames (1201) is provided with fan-shaped conjunction grooves (1205).