CN212371604U - Shaping device for electrode terminal of lead-acid storage battery - Google Patents
Shaping device for electrode terminal of lead-acid storage battery Download PDFInfo
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- CN212371604U CN212371604U CN202020785660.6U CN202020785660U CN212371604U CN 212371604 U CN212371604 U CN 212371604U CN 202020785660 U CN202020785660 U CN 202020785660U CN 212371604 U CN212371604 U CN 212371604U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
A lead-acid storage battery electrode terminal shaping device comprises a workbench; a rotating mechanism is arranged in the middle of the surface of the workbench, a negative terminal trimming mechanism and a positive terminal trimming mechanism which are identical in structure are symmetrically arranged on two sides of the rotating mechanism, a motor is arranged at the bottom of the workbench, and the motor is connected with the rotating mechanism through a transmission V belt; the two ends of the rotating mechanism are respectively sleeved with a negative terminal and a positive terminal, the other end of the negative terminal is assembled and connected with a negative terminal trimming mechanism, and the other end of the positive terminal is assembled and connected with a positive terminal trimming mechanism; the utility model discloses a slewing mechanism can drive positive terminal, negative terminal and rotate in step to make negative terminal maintain mechanism, positive terminal maintain the mechanism and maintain electrode terminal in step, realize maintaining electrode terminal's automation, improved electrode terminal's quality and efficiency, make the resource cost fall to minimumly.
Description
Technical Field
The utility model belongs to the technical field of lead acid battery production, in particular to lead acid battery electrode terminal shaping device.
Background
After the electrode terminal in the lead-acid storage battery is stamped, the electrode terminal is manually shaped to remove burrs and impurities on the surface of the electrode terminal, and then the electrode terminal is conveyed to an injection molding workshop to flow into the next process; however, in the actual production process, the phenomena of scratches on the surface of a part of the electrode terminal and perforation of the battery cover can be found by injection molding, and the reason analysis shows that: due to insufficient precision of manual shaping operation, the blade scratches the electrode terminal, and lead slag remained in the ring groove; in order to reduce defective products, a plurality of enterprises strictly control the defective products, arrange personnel to carry out batch inspection, and lead to great waste of manpower and material resources in enterprises with large capacity.
SUMMERY OF THE UTILITY MODEL
The utility model provides a lead acid battery electrode terminal shaping device to the not enough of prior art existence, concrete technical scheme as follows:
a lead-acid storage battery electrode terminal shaping device comprises a workbench; a rotating mechanism is arranged in the middle of the surface of the workbench, a negative terminal trimming mechanism and a positive terminal trimming mechanism which are identical in structure are symmetrically arranged on two sides of the rotating mechanism, a motor is arranged at the bottom of the workbench, and the motor is connected with the rotating mechanism through a transmission V belt;
the two ends of the rotating mechanism are respectively sleeved with a negative terminal and a positive terminal, and the rotating mechanism is used for driving the negative terminal and the positive terminal to synchronously rotate; the other end of the negative terminal is assembled and connected with a negative terminal trimming mechanism, and the negative terminal trimming mechanism is used for trimming the negative terminal; the other end of the positive terminal is assembled and connected with a positive terminal trimming mechanism, and the positive terminal trimming mechanism is used for trimming the positive terminal; the negative terminal trimming mechanism, the positive terminal trimming mechanism and the motor are electrically connected to the distribution box.
Further, the negative terminal trimming mechanism comprises a transverse cylinder, a sliding seat, a longitudinal moving part, a ring cutter, a port cutter and a terminal supporting seat; the sliding seat is slidably mounted on the workbench, the side part of the sliding seat is fixedly connected with the transverse air cylinder, a terminal supporting seat is vertically arranged on the surface of the sliding seat, the terminal supporting seat is arranged opposite to the rotating mechanism, and the terminal supporting seat is used for supporting and fixing an electrode terminal; a longitudinal moving part is arranged on one side of the terminal supporting seat, a ring cutter and a port cutter are symmetrically arranged on the end face, close to the terminal supporting seat, of the longitudinal moving part, and the ring cutter and the port cutter are symmetrically arranged on two sides of the terminal supporting seat; the ring cutter and the port cutter are used for finishing and polishing the electrode terminal.
Furthermore, an assembly pipe is rotatably embedded in the center of the terminal support seat, and the end part of the electrode terminal is inserted into the assembly pipe.
Furthermore, the longitudinal moving part comprises a longitudinal cylinder and a cutter fixing seat, the longitudinal cylinder is arranged on the surface of the sliding seat, a sliding plate is vertically arranged at the end part of the longitudinal cylinder, the sliding plate is slidably arranged on the surface of the sliding seat, the cutter fixing seat is vertically arranged on one side, close to the terminal supporting seat, of the sliding plate, and the ring cutter and the port cutter are symmetrically arranged on the cutter fixing seat through screws.
Furthermore, the negative terminal trimming mechanism further comprises a buffer, the buffer is vertically arranged on the surface of the sliding seat, the area of the sliding plate is larger than that of the cutter fixing seat, the buffer is positioned on one side of the cutter fixing seat at intervals, and the buffer and the overhanging part of the sliding plate are oppositely arranged.
Further, the rotating mechanism comprises a transmission main shaft, fixing seats, a positive terminal assembly column and a negative terminal assembly column, the fixing seats are vertically and symmetrically arranged on the surface of the workbench, the transmission main shaft penetrates through the center of the fixing seats in a rotating mode, a driven wheel is arranged on the outer wall of the transmission main shaft and is arranged between the two fixing seats, the transmission V belt is sleeved on the outer wall of the driven wheel, and the positive terminal assembly column and the negative terminal assembly column are respectively sleeved on the extending end portion of the transmission main shaft.
Furthermore, the bottom of the transmission main shaft is provided with support rods at intervals, the support rods are vertically arranged between the two fixing seats, the middle of each support rod is rotatably connected with a tension wheel, the tension wheel is positioned at the bottom of the driven wheel, and the tension wheel is used for expanding the transmission V belt.
The utility model has the advantages that: the rotating mechanism can drive the positive terminal and the negative terminal to rotate synchronously, so that the negative terminal trimming mechanism and the positive terminal trimming mechanism can trim the electrode terminal synchronously, the automatic trimming of the electrode terminal is realized, the quality and the efficiency of the electrode terminal are improved, and the resource cost is reduced to the minimum.
Drawings
Fig. 1 shows a schematic structural diagram of a lead-acid battery electrode terminal shaping device of the present invention;
fig. 2 shows an overall top view structure schematic diagram of the shaping device of the present invention;
fig. 3 is a schematic view showing the overall cross-sectional structure of the rotating mechanism of the present invention;
fig. 4 shows a schematic perspective view of the rotating mechanism of the present invention;
fig. 5 is a schematic top view cross-sectional structure of the negative terminal trimming mechanism of the present invention;
fig. 6 shows a schematic perspective view of a negative terminal trimming mechanism of the present invention;
fig. 7 is a schematic structural view illustrating a shaping state of the negative terminal trimming mechanism of the present invention;
FIG. 8 is a schematic view of the working state of the tool holder according to the present invention;
fig. 9 shows a schematic diagram of the overall motion control circuit of the shaping device of the present invention;
fig. 10 shows a first control loop schematic of the present invention;
fig. 11 shows a second control loop schematic of the present invention;
fig. 12 shows a third control loop schematic of the present invention;
fig. 13 shows a schematic layout of electrical components in the distribution box of the present invention;
shown in the figure: 1. a work table; 2. a rotating mechanism; 21. a transmission main shaft; 211. a driven wheel; 22. a fixed seat; 23. a positive terminal mounting post; 24. a negative terminal mounting post; 25. a support bar; 26. a tension wheel; 3. a negative terminal trimming mechanism; 31. a transverse cylinder; 32. a slide base; 33. a buffer; 34. a longitudinal cylinder; 35. a cutter fixing seat; 36. a ring cutter; 37. a port cutter; 38. a terminal support base; 381. assembling a pipe; 4. a positive terminal trimming mechanism; 5. a motor; 51. a V-belt drive; 6. a distribution box.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1 and 2, a lead-acid storage battery electrode terminal shaping device comprises a workbench 1; a rotating mechanism 2 is installed in the middle of the surface of the workbench 1, a negative terminal trimming mechanism 3 and a positive terminal trimming mechanism 4 which are identical in structure are symmetrically arranged on two sides of the rotating mechanism 2, a motor 5 is installed at the bottom of the workbench 1, and the motor 5 is connected with the rotating mechanism 2 through a transmission V belt 51;
the two ends of the rotating mechanism 2 are respectively sleeved with a negative terminal and a positive terminal, and the rotating mechanism 2 is used for driving the negative terminal and the positive terminal to synchronously rotate; the other end of the negative terminal is assembled and connected with a negative terminal trimming mechanism 3, and the negative terminal trimming mechanism 3 is used for trimming the negative terminal; the other end of the positive terminal is assembled and connected with a positive terminal trimming mechanism 4, and the positive terminal trimming mechanism 4 is used for trimming the positive terminal; the negative terminal trimming mechanism 3, the positive terminal trimming mechanism 4 and the motor 5 are electrically connected to the distribution box 6; the rotating mechanism 2 can drive the positive terminal and the negative terminal to rotate synchronously, so that the negative terminal trimming mechanism 3 and the positive terminal trimming mechanism 4 can trim the electrode terminal synchronously, the automatic trimming of the electrode terminal is realized, the quality and the efficiency of the electrode terminal are improved, and the resource cost is reduced to the minimum.
As shown in fig. 5 and 6, the negative terminal trimming mechanism 3 includes a transverse cylinder 31, a slide 32, a longitudinal moving member, a ring cutter 36, a port cutter 37, and a terminal support base 38; the slide carriage 32 is slidably mounted on the worktable 1, the lateral part of the slide carriage 32 is fixedly connected with the transverse cylinder 31, the surface of the slide carriage 32 is vertically provided with a terminal support seat 38, the terminal support seat 38 is arranged opposite to the rotating mechanism 2, and the terminal support seat 38 is used for supporting and fixing an electrode terminal; a longitudinal moving part is arranged on one side of the terminal supporting seat 38, a ring cutter 36 and a port cutter 37 are symmetrically arranged on the end face of the longitudinal moving part close to the terminal supporting seat 38, and the ring cutter 36 and the port cutter 37 are symmetrically arranged on two sides of the terminal supporting seat 38; the ring cutter 36 and the port cutter 37 are used for finishing and polishing the electrode terminals; the ring cutter 36 can quickly trim the end cylinder of the electrode terminal, and the port cutter 37 can cut off and trim the redundant part of the electrode terminal; the transverse cylinder 31 is used for driving the terminal supporting seat 38 to move after the electrode terminal is installed, so that the other end of the electrode terminal is matched and assembled with the terminal supporting seat 38, and the assembly and positioning of the electrode terminal before machining are realized; the longitudinal moving part is used for driving the ring cutter 36 and the port cutter 37 to extend for finishing after the electrode terminal is assembled.
As an improvement of the above technical solution, an assembly pipe 381 is rotatably embedded in the center of the terminal support base 38, and the end of the electrode terminal is inserted into the assembly pipe 381; the fitting tube 381 is used to support and position the terminal support base 38 so that the electrode terminal can stably rotate in the terminal support base 38.
As an improvement of the above technical solution, the longitudinal moving component includes a longitudinal cylinder 34 and a tool holder 35, the longitudinal cylinder 34 is disposed on the surface of the slide seat 32, a sliding plate is vertically disposed at an end of the longitudinal cylinder 34, the sliding plate is slidably disposed on the surface of the slide seat 32, the tool holder 35 is vertically disposed at one side of the sliding plate close to the terminal holder, and the circular cutter 36 and the port cutter 37 are symmetrically mounted on the tool holder 35 through screws; the longitudinal cylinder 34 is used for driving the cutter fixing seat 35 to longitudinally slide, and the sliding plate can stably move on the sliding seat, so that the cutter fixing seat 35 is ensured to stably move; the ring cutter 36 and the port cutter 37 are fixed by screws, so that workers can conveniently replace and maintain the cutters.
As an improvement of the above technical solution, the negative terminal trimming mechanism 3 further includes a buffer 33, the buffer 33 is vertically disposed on the surface of the slide seat 32, the area of the slide plate is larger than the area of the tool fixing seat 35, the buffer 33 is spaced apart from one side of the tool fixing seat 35, and the buffer 33 is disposed opposite to the overhanging portion of the slide plate; the buffer can buffer and conflict tool holder 35 to avoid tool holder 35 to vibrate the shake when moving to the terminal point, guarantee the motion precision of cutter.
As shown in fig. 3 and 4, the rotating mechanism 2 includes a transmission main shaft 21, fixing seats 22, a positive terminal assembling column 23, and a negative terminal assembling column 24, the fixing seats 22 are vertically and symmetrically disposed on the surface of the workbench 1, the transmission main shaft 21 is rotatably penetrated through the center of the fixing seat 22, a driven wheel 211 is disposed on the outer wall of the transmission main shaft 21, the driven wheel 211 is disposed between the two fixing seats 22, the transmission V-belt 51 is sleeved on the outer wall of the driven wheel 211, and the positive terminal assembling column 23 and the negative terminal assembling column 24 are respectively sleeved on the overhanging end portion of the transmission main shaft 21; the electrode drives the transmission main shaft 21 to rotate through the transmission V belt 51, so that the positive terminal assembling column 23 and the negative terminal assembling column 24 synchronously rotate; the positive terminal assembling column 23 and the negative terminal assembling column 24 are both detachable structures and can be replaced to proper sizes according to the shapes of the electrode terminals to be processed.
As an improvement of the above technical solution, the bottom of the transmission main shaft 21 is provided with support rods 25 at intervals, the support rods 25 are vertically arranged between the two fixing seats 22, the middle part of the support rods 25 is rotatably connected with a tension wheel 26, the tension wheel 26 is located at the bottom of the driven wheel 211, and the tension wheel 26 is used for spreading the transmission V-belt 51.
The utility model discloses when implementing:
the method comprises the following steps: sleeving the positive terminal on the positive terminal assembling column 23, and sleeving the negative terminal on the negative terminal assembling column 24;
step two: starting the negative terminal trimming mechanism 3 and the positive terminal trimming mechanism 4 at the same time, and enabling the two mechanisms to act synchronously; the transverse cylinder 31 drives the sliding seat 32 to slide along the guide rail until the other end of the electrode terminal is inserted into the assembly pipe 381 in the tool fixing seat 35; after the assembly is finished, the transverse air cylinder 31 stops acting, the longitudinal air cylinder 34 drives the cutter fixing seat 35 to slide, so that two cutters gradually approach to the electrode terminal, when the two cutters approach to the electrode terminal, a sliding plate at the back of the cutter fixing seat 35 can extrude a buffer, the buffer can support and offset the internal stress of the cutter fixing seat 35, and therefore vibration of the cutter fixing seat 35 is avoided, when the circular cutter 36 and the port cutter 37 are attached to the outer wall of the electrode terminal, the action is stopped, at the moment, the circular cutter 36 is arranged on one side, close to the rotating mechanism 2, of the assembly pipe 381, the port cutter 37 is arranged on one side, away from the rotating mechanism 2, of the assembly pipe 381, and the port cutter 37 is; as shown in fig. 8;
step three: starting the motor 5, driving the driven wheel 211 to rotate along with the motor through the transmission V belt 51, and further enabling the transmission main shaft 21 to drive the positive terminal and the negative terminal to rotate synchronously; when the electrode terminal rotates, the assembly pipe 381 is driven to rotate, and the ring cutter 36 and the port cutter 37 can simultaneously shape the outer wall of the electrode terminal to remove burrs.
The utility model has the characteristics of it is following:
the structure is symmetrical left and right, the positive and negative terminals are synchronously processed and shaped, and the working efficiency is doubled.
Adopt semi-automatic circuit control, the workman only need place, press the switch, take out, reduces working strength.
The two-way control switch is adopted, and the two hands can only press the switch to start, so that industrial accidents caused by accidents in operation are avoided.
Adopt terminal locating component all to dismantle, can satisfy the plastic demand of multiple terminal.
The motor adopts an electromagnetic braking motor, can be rapidly static after being processed, and improves the working efficiency and the safety factor.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. The utility model provides a lead acid battery electrode terminal shaping device which characterized in that: comprises a workbench (1); the middle part of the surface of the workbench (1) is provided with a rotating mechanism (2), two sides of the rotating mechanism (2) are symmetrically provided with a negative terminal trimming mechanism (3) and a positive terminal trimming mechanism (4) which have the same structure, the bottom of the workbench (1) is provided with a motor (5), and the motor (5) is connected with the rotating mechanism (2) through a transmission V belt (51);
the two ends of the rotating mechanism (2) are respectively sleeved with a negative terminal and a positive terminal, and the rotating mechanism (2) is used for driving the negative terminal and the positive terminal to rotate synchronously; the other end of the negative terminal is assembled and connected with a negative terminal trimming mechanism (3), and the negative terminal trimming mechanism (3) is used for trimming the negative terminal; the other end of the positive terminal is assembled and connected with a positive terminal trimming mechanism (4), and the positive terminal trimming mechanism (4) is used for trimming the positive terminal; and the negative terminal trimming mechanism (3), the positive terminal trimming mechanism (4) and the motor (5) are electrically connected to the distribution box (6).
2. The lead-acid battery electrode terminal shaping device of claim 1, wherein: the negative terminal trimming mechanism (3) comprises a transverse cylinder (31), a sliding seat (32), a longitudinal moving component, a girdling cutter (36), a port cutter (37) and a terminal supporting seat (38); the sliding seat (32) is slidably mounted on the workbench (1), the side part of the sliding seat (32) is fixedly connected with the transverse air cylinder (31), a terminal supporting seat (38) is vertically arranged on the surface of the sliding seat (32), the terminal supporting seat (38) is arranged opposite to the rotating mechanism (2), and the terminal supporting seat (38) is used for supporting and fixing an electrode terminal; a longitudinal moving part is arranged on one side of the terminal supporting seat (38), a ring cutter (36) and a port cutter (37) are symmetrically arranged on the end face, close to the terminal supporting seat (38), of the longitudinal moving part, and the ring cutter (36) and the port cutter (37) are symmetrically arranged on two sides of the terminal supporting seat (38); the ring cutter (36) and the port cutter (37) are used for trimming and grinding the electrode terminal.
3. The lead-acid battery electrode terminal shaping device of claim 2, wherein: an assembly pipe (381) is rotatably embedded in the center of the terminal support base (38), and the end of the electrode terminal is inserted into the assembly pipe (381).
4. The lead-acid battery electrode terminal shaping device of claim 2, wherein: the longitudinal moving component comprises a longitudinal cylinder (34) and a cutter fixing seat (35), the longitudinal cylinder (34) is arranged on the surface of the sliding seat (32), a sliding plate is perpendicularly arranged at the end part of the longitudinal cylinder (34), the sliding plate is slidably arranged on the surface of the sliding seat (32), the sliding plate is close to the cutter fixing seat (35) which is perpendicularly arranged on one side of the terminal supporting seat, and the circular cutting knife (36) and the port cutting knife (37) are symmetrically installed on the cutter fixing seat (35) through screws.
5. The lead-acid battery electrode terminal shaping device of claim 4, wherein: the negative terminal trimming mechanism (3) further comprises a buffer (33), the buffer (33) is vertically arranged on the surface of the sliding seat (32), the area of the sliding plate is larger than that of the cutter fixing seat (35), the buffer (33) is located on one side of the cutter fixing seat (35) at intervals, and the buffer (33) and the overhanging part of the sliding plate are oppositely arranged.
6. The lead-acid battery electrode terminal shaping device of claim 1, wherein: slewing mechanism (2) are including transmission main shaft (21), fixing base (22), anodal terminal erection column (23), negative terminal erection column (24), fixing base (22) vertical symmetry is located the surface of workstation (1), the center department of fixing base (22) rotates to run through have transmission main shaft (21), the outer wall of transmission main shaft (21) is equipped with from driving wheel (211), arrange two in from driving wheel (211) between fixing base (22), the outer wall cover from driving wheel (211) is equipped with transmission V area (51), the overhanging tip of transmission main shaft (21) is equipped with anodal terminal erection column (23), negative terminal erection column (24) respectively.
7. The device for shaping the electrode terminal of a lead-acid battery according to claim 6, wherein: the bottom of transmission main shaft (21) is equipped with bracing piece (25) at an interval, bracing piece (25) are located two perpendicularly between fixing base (22), the middle part of bracing piece (25) is rotated and is connected tight pulley (26), tight pulley (26) are located the bottom from driving wheel (211), tight pulley (26) are used for strutting transmission V area (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020785660.6U CN212371604U (en) | 2020-05-13 | 2020-05-13 | Shaping device for electrode terminal of lead-acid storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020785660.6U CN212371604U (en) | 2020-05-13 | 2020-05-13 | Shaping device for electrode terminal of lead-acid storage battery |
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| Publication Number | Publication Date |
|---|---|
| CN212371604U true CN212371604U (en) | 2021-01-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020785660.6U Active CN212371604U (en) | 2020-05-13 | 2020-05-13 | Shaping device for electrode terminal of lead-acid storage battery |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111761361A (en) * | 2020-05-13 | 2020-10-13 | 安徽理士电源技术有限公司 | Shaping device for electrode terminal of lead-acid storage battery |
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2020
- 2020-05-13 CN CN202020785660.6U patent/CN212371604U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111761361A (en) * | 2020-05-13 | 2020-10-13 | 安徽理士电源技术有限公司 | Shaping device for electrode terminal of lead-acid storage battery |
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