CN212370480U

CN212370480U - Novel linear type anticorrosive oil coating device

Info

Publication number: CN212370480U
Application number: CN202020509123.9U
Authority: CN
Inventors: 黄卫星; 周金波; 李书利
Original assignee: Changzhou Tefa Huayin Wire & Cable Co ltd
Current assignee: Changzhou Tefa Huayin Wire & Cable Co ltd
Priority date: 2020-04-09
Filing date: 2020-04-09
Publication date: 2021-01-19
Anticipated expiration: 2030-04-09

Abstract

The utility model belongs to the technical field of cable anti-corrosive oil coating technique and specifically relates to a novel linear type anti-corrosive oil coating device, contains the frame, be fixed with the batch oil tank in the frame, inlet wire end inner hole department of batch oil tank is provided with crosses the line cover, the leading-out terminal outside of batch oil tank is provided with the frizing device, the batch oil tank is inside to be provided with the agitator, it is located the agitator inner hole to cross the line cover, the agitator passes through agitator motor drive, utilizes the combined action of agitator and cable motion, effectively solves winter and under the condition that the density ratio of grease is big, the poor problem of grease mobility to solve the problem of partial fatlute deposit in the bottom all the time, guarantee the coating quality of grease; the improved oil storage tank avoids oil in the stirrer, and visual improvement also brings great convenience to production; the utility model discloses, not only reduce intensity of labour, also reduce the defective products and produce, control the grease quantity well, have convenient operation, job stabilization, drop into advantage such as little, the benefit is big.

Description

Novel linear type anticorrosive oil coating device

Technical Field

The utility model belongs to the technical field of the anticorrosive oily coating technique of cable and specifically relates to a novel anticorrosive oily coating of linear type device.

Background

The aluminum-clad steel strand is an important component of a power transmission line, the corrosion resistance of the aluminum-clad steel strand is an important factor influencing the safe, stable and reliable operation of a power grid, particularly in certain marine climates, severe industrial pollution, severe saline-alkali areas and other severe natural environments in China, the corrosion rate is accelerated day by day, the service life of the aluminum-clad steel strand is greatly shortened, and in order to slow down the corrosion of the surface of a cable, grease is coated on the surface of the aluminum-clad steel strand to prevent rust and corrosion, so that the aluminum-clad steel strand has important significance for improving the corrosion resistance of a power transmission and transformation line and ensuring the safe.

In chinese patent CN 209729629U, a linear gravity flow type cable anti-corrosive oil coating device is disclosed, which is a cable anti-corrosive oil coating device designed previously by our company, and its oil storage tank is made into funnel shape, the upper part is large and the lower part is small, the cable moves at high speed in the production process, the grease at the bottom of the oil storage tank turns clockwise along with the movement of the cable, and the turning speed of the grease is faster and faster along with the increase of the speed of the cable, so that the problem of grease deposition at the bottom of the oil storage tank is solved to a great extent compared with a rectangular oil tank, but there is still a part of grease which is deposited at the bottom and can not be; the flow of the grease is realized by the movement of the cable, and the situation of poor grease fluidity still exists in winter and under the condition of large density ratio of the grease; the rubber skin is plugged in the original drawing die, so that redundant grease can be scraped, but the rubber skin is difficult to pass through the wire inlet. Original oil scraping die is mainly in order to block the butyl rubber cover, scrapes some unnecessary grease, and oil scraping die aperture size does not carry out fine control, and the butyl rubber cover runs easily and causes the butyl rubber cover card to stretch more tightly in the oil scraping die along with the cable and finally draw down oiling station in the oil scraping die, not only damages the cable, has also caused the damage of equipment.

SUMMERY OF THE UTILITY MODEL

It is not enough to aim at overcoming the above-mentioned, the utility model provides a novel anticorrosive oil coating of linear type device.

The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a novel anticorrosive oil coating of linear type device, contains the frame, be fixed with the batch oil tank in the frame, the inlet wire end inner bore department of batch oil tank is provided with the line cover, the leading-out terminal outside of batch oil tank is provided with the frizing device, the inside agitator that is provided with of batch oil tank, the agitator is provided with the hole and rotates with batch oil tank inlet wire end lateral wall and be connected, it is located the agitator hole to cross the line cover, the agitator passes through agitator motor drive, agitator motor is fixed in the outside of batch oil tank inlet wire end.

According to the utility model discloses a further embodiment, further include, the cross-section of batch oil tank contains V-arrangement cross-section and rectangular cross-section, the rectangular cross-section is located the upper portion of V-arrangement cross-section, and handing-over department between them is provided with spacing, be provided with the oil tank apron in the rectangular cross-section, the oil tank apron carries on spacingly through spacing.

According to the utility model discloses a further embodiment, further include, be provided with the handle on the tank cover plate, the height of handle is the same with the height of rectangular cross section. The handle is parallel and level with the oil storage tank opening, and the prompt grease is about to use up and needs to be added with grease immediately, so that staff can see the surplus of grease in the oil tank very visually, the grease is conveniently and timely added, and great convenience is brought to production through visual improvement.

According to the utility model discloses a further embodiment, further include, cross the line cover and be provided with the line hole and be upper and lower split type structure. The structure greatly reduces the time wasted by threading in the production process and improves the production efficiency.

According to the utility model discloses a further embodiment, further include, the frizing device contains the frizing case, the frizing incasement is placed split type frizing mould from top to bottom to it fixes the frizing mould pressing through the frizing moulded board.

According to the utility model discloses a further embodiment, further include, the hole of scraping the oil mould is within 0.2mm with the clearance of cable. Can guarantee that the cable can unobstructed pass the oil scraping mould, also can guarantee the kilometer weight of cable surface grease, in less clearance can guarantee that the rubber skin can not run into the oil scraping mould, great reduction the potential safety hazard, the quality of oil scraping has also been guaranteed in less clearance moreover.

According to the utility model discloses a further embodiment, further include, agitator motor passes through driving belt and gives the agitator power transmission.

According to the utility model discloses a further embodiment, further include, the outside of batch oil tank leading-out terminal is provided with connects the oil groove. Preventing the oil from splashing and facilitating the recycling of the oil.

The utility model has the advantages that the stirrer is added, the limitation that the grease flows only depending on the movement of the cable is solved, the problem of poor grease fluidity in winter and under the condition of large density ratio of the grease is effectively solved by utilizing the combined action of the stirrer and the movement of the cable, the problem that part of the oil sludge is always deposited at the bottom is solved, and the coating quality of the grease is ensured; the production line is changed from the original two-person operation into one-person operation, so that the labor cost is reduced by nearly half, and the production cost is effectively reduced; the oil tank cover plate is additionally arranged on the oil storage tank, so that the grease can be pressed downwards to avoid the oil-free condition in the stirrer, the visual improvement also brings great convenience to production, and the grease can be conveniently and timely added; the improvement not only reduces the labor intensity of staff, but also reduces the generation of defective products, well controls the using amount of grease, and has the advantages of convenient operation, stable work, small investment, large benefit and the like.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 is a top view of the structure of the present invention;

FIG. 2 is a cross-sectional view of the A-A structure of FIG. 1;

fig. 3 is a perspective view of the present invention;

fig. 4 is a schematic cross-sectional view of the reservoir.

In the drawing, the device comprises a frame 1, a frame 2, an oil storage tank 2-1, a wire inlet end 2-2, a wire outlet end 2-3, a V-shaped section 2-4, a rectangular section 3, a wire passing sleeve 3-1, a wire passing hole 4, an oil scraping device 4-1, an oil scraping tank 4-2, an oil scraping die 4-3, an oil scraping die pressing plate 5, a stirrer 6, a stirring motor 7, a limiting strip 8, an oil tank cover plate 8-1, a handle 9, a transmission belt 10, an oil receiving groove 11, a cable 12 and rubber.

Detailed Description

Fig. 1 to 3 are the structural schematic diagram of the utility model, a novel anticorrosive oil coating of linear type device contains frame 1, be fixed with batch oil tank 2 in the frame 1, inlet wire end 2-1 hole department of batch oil tank 2 is provided with wire cover 3, the leading-out terminal 2-2 outside of batch oil tank 2 is provided with frizing device 4, the inside agitator 5 that is provided with of batch oil tank 2, agitator 5 is provided with the hole and rotates with 2 inlet wire ends 2-1 lateral walls of batch oil tank and is connected, wire cover 3 is arranged in 5 holes of agitator, agitator 5 drives through agitator motor 6, agitator motor 6 is fixed in the outside of 2 inlet wire ends 2-1 of batch oil tank.

The specific action principle is as follows: before formally starting up the production line, the cable 11 sequentially passes through the wire sleeve 3, the stirrer 5, the rubber sheet 12 (wound on the cable and tightly tied), the oil storage tank 2 and the oil scraping device 4, the oil storage tank 2 is filled with grease after the wire is well threaded, the machine is started at a low speed after all the wires are ready, whether the stirrer 5 normally stirs the grease is checked, the condition of the grease on the surface of the cable is checked, the oil scraping device 4 is finally compressed after the grease coating meets the technical requirements, and the machine is started at a normal speed after the wire sleeve 3 is plugged into an inner hole of the stirrer 5. The stirrer 5 is added, so that the limitation that grease flows only depending on the movement of the cable 11 is solved, the problem of poor grease fluidity in winter and under the condition that the density ratio of the grease is large is effectively solved by utilizing the combined action of the stirrer 5 and the movement of the cable 11, the problem that part of oil sludge is always deposited at the bottom is solved, the grease fluidity is accelerated, the kilometer weight of the grease on the surface of the cable is ensured, the uniformity and consistency of oiling on the surface of the cable are also ensured, and the coating quality of the grease is ensured; the production line is changed from the original two-person (one person starts the machine and one person stirs oil) operation into one-person operation, so that the labor cost is reduced by nearly half, and the production cost is effectively reduced.

According to the utility model discloses a further embodiment, further include, the cross-section of batch oil tank 2 contains V-arrangement cross-section 2-3 and rectangular cross-section 2-4, rectangular cross-section 2-4 is located the upper portion of V-arrangement cross-section 2-3, and the handing-over department between them is provided with spacing 7, be provided with oil tank cover plate 8 in the rectangular cross-section 2-4, oil tank cover plate 8 is spacing through spacing 7.

As shown in fig. 4, the V-shaped section 2-3 of the oil storage tank 2 can reduce the volume around the stirrer 5 to accelerate the flow of grease, and the oil tank cover plate 8 slowly descends along with the reduction of grease, and when the oil tank cover plate descends to the position of the limit strip 7, the grease in the oil storage tank is nearly used up, and an operator needs to supplement the grease in time. Now install oil tank apron 8 additional on oil storage tank 2, can press down the condition that the inside oil-free of agitator 5 appears with the grease.

According to the utility model discloses another embodiment, further include, be provided with handle 8-1 on the fuel tank apron 8, the height of handle 8-1 is the same with the height of rectangular cross section 2-4. Namely, when the oil tank cover plate 8 descends to the position of the limiting strip 7, the handle 8-1 is parallel and level to the opening of the oil storage tank 2, the fact that the oil is about to be used up is prompted, the oil needs to be added immediately, staff can conveniently and visually see the residual amount of the oil in the oil tank, and the oil is convenient to add in time. The problem of among the prior art see not clear the particular case of the grease in the oil tank and to the influence of fat liquoring effect, the improvement of visualing brings very big facility for production is solved.

According to another embodiment of the present invention, further comprising that the wire passing sleeve 3 is provided with a wire passing hole 3-1 and has an up-down split structure. The structure greatly reduces the time wasted by threading in the production process and improves the production efficiency.

According to another embodiment of the present invention, further comprising that the oil scraping device 4 comprises an oil scraping box 4-1, an upper and a lower split oil scraping molds 4-2 are placed in the oil scraping box 4-1, and the oil scraping molds 4-2 are pressed and fixed by an oil scraping mold pressing plate 4-3.

The new design omits the steps of drawing the sleeve and binding the rubber skin in the drawing sleeve, in addition, the diameter of the outlet is increased from the original 26MM to 40MM, the original technology is changed from the step of binding the rubber skin 12 at the inlet end 2-1 to the step of binding the rubber skin 12 at the outlet end 2-2, the outer diameter of the wound rubber skin 12 is slightly larger than the size of the aperture of the oil scraping mould 4-2, and then the rubber 12 is plugged into the oil storage tank 2, so that the operation is convenient and fast.

According to the utility model discloses a further embodiment, further include, the hole of the oil scraping mould 4-2 and the clearance of cable are within 0.2 mm. The cable 11 can be ensured to smoothly pass through the oil scraping die 4-2, the kilometer weight of grease on the surface of the cable 11 can also be ensured, the grease on the surface of the cable 11 is uniform, a small gap can ensure that the rubber skin 12 cannot run into the oil scraping die 4-2, and the situation that the rubber skin 12 is clamped into the oil scraping die 4-2 again to pull the device over is not found in the gap production so far, so that potential safety hazards are greatly reduced; and the smaller clearance also ensures the quality of oil scraping.

According to another embodiment of the present invention, further comprising, the agitator motor 6 transmits power to the agitator 5 through the driving belt 9.

According to the utility model discloses a further embodiment, further include, the outside of 2 leading-out terminals 2-2 of batch oil tank is provided with and connects oil groove 10. Preventing the oil from splashing and facilitating the recycling of the oil.

Through multiple batches, grease on the surface of a test cable 11 with multiple specifications is uniformly coated, the consistency is good, the condition that the grease is not uniformly coated or does not have oil due to too high grease viscosity and slow oil shaking speed does not occur, the kilometer weight of the grease is well guaranteed by controlling the size gap of the oil scraping die 4-2, the grease consumption is reduced by nearly 10% on the original basis, and the production cost is further saved.

The foregoing description is intended to be illustrative rather than limiting, and it will be appreciated by those skilled in the art that many modifications, variations or equivalents may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

1. The utility model provides a novel anticorrosive oil coating of linear type device, contains frame (1), be fixed with batch oil tank (2) on frame (1), inlet wire end (2-1) department of batch oil tank (2) is provided with wire sleeve (3), the leading-out terminal (2-2) outside of batch oil tank (2) is provided with frizing device (4), characterized by, inside agitator (5) that is provided with of batch oil tank (2), agitator (5) are provided with the hole and rotate with batch oil tank (2) inlet wire end (2-1) lateral wall and are connected, wire sleeve (3) are arranged in agitator (5) hole, agitator (5) are through agitator motor (6) drive, agitator motor (6) are fixed in the outside of batch oil tank (2) inlet wire end (2-1).

2. The novel linear type anticorrosive oil coating device according to claim 1, characterized in that the cross section of the oil storage tank (2) comprises a V-shaped section (2-3) and a rectangular section (2-4), the rectangular section (2-4) is located on the upper portion of the V-shaped section (2-3), a limit strip (7) is arranged at the junction of the V-shaped section and the rectangular section, an oil tank cover plate (8) is arranged in the rectangular section (2-4), and the oil tank cover plate (8) is limited by the limit strip (7).

3. The novel linear type corrosion-resistant oil coating device according to claim 2, wherein a handle (8-1) is arranged on the oil tank cover plate (8), and the height of the handle (8-1) is the same as that of the rectangular section (2-4).

4. The novel linear type anticorrosive oil coating device according to claim 1, wherein the wire passing sleeve (3) is provided with a wire passing hole (3-1) and has an upper and lower split structure.

5. The novel linear type anticorrosion oil coating device as claimed in claim 1, wherein the oil scraping device (4) comprises an oil scraping tank (4-1), an upper oil scraping mould (4-2) and a lower oil scraping mould (4-2) are separately arranged in the oil scraping tank (4-1), and the oil scraping moulds (4-2) are pressed and fixed through oil scraping mould pressing plates (4-3).

6. The novel linear type anticorrosion oil coating device as claimed in claim 5, wherein the clearance between the inner hole of the oil scraping die (4-2) and the cable is within 0.2 mm.

7. The new linear type corrosion protection oil coating device according to claim 1, wherein the stirring motor (6) transmits power to the stirrer (5) through a transmission belt (9).

8. The novel linear type corrosion-resistant oil coating device according to any one of claims 1 to 7, wherein an oil receiving groove (10) is arranged on the outer side of the outlet end (2-2) of the oil storage tank (2).