CN212362811U - Dry process production line increases substantially production nitrogen reduction device - Google Patents
Dry process production line increases substantially production nitrogen reduction device Download PDFInfo
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- CN212362811U CN212362811U CN202021599830.8U CN202021599830U CN212362811U CN 212362811 U CN212362811 U CN 212362811U CN 202021599830 U CN202021599830 U CN 202021599830U CN 212362811 U CN212362811 U CN 212362811U
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Abstract
The utility model discloses a dry production line production nitrogen reducing device with large production range, which relates to the technical field of cement production, the utility model is characterized in that the upper opening of a smoke chamber is provided with a hot air flue connected with the air inlet of a C6 cyclone cylinder, and C5 blanking enters the smoke chamber through a material scattering device and is connected with a rising flue of C6; the C6 cyclone is fed into the smoke chamber, the hot smoke outlet of the C6 cyclone is connected with the cone of the decomposing furnace, and an oxygen-deficient burner is arranged between the hot smoke pipelines connected with the C6 cyclone and the cone of the decomposing furnace; the utility model discloses an increase one-level C6 cyclone, the raw material of former C5 cyclone feeding rotary kiln changes into the unloading of C6 cyclone and goes into the kiln, makes the raw material decompose the back completely outside the kiln and goes into the kiln, and the raw material temperature is improved to 1000 with one's milk 1100 ℃ by original 860 with one's milk 870 ℃, has reduced the endothermic time of raw material in the kiln, changes the looks and has shortened the transition zone, has prolonged the zone of burning, can increase substantially the output of production line.
Description
Technical Field
The utility model relates to a cement manufacture technical field especially relates to a dry process production line increases substantially production nitrogen reduction device.
Background
The existing dry-method cement production line mainly produces cement clinker, but the dry-method production line is continuously developed in China, the dry-method production line technology is continuously improved, and the yield and the energy consumption of the clinker also reach a higher bottleneck.
The temperature of the rotary kiln of the existing dry method cement production line needs to reach 1200-1300 ℃ and then enters a burning zone, while the temperature of raw materials entering the rotary kiln is generally 860-870 ℃, so the raw materials in the rotary kiln need a longer transition zone, if the temperature of the raw materials is increased to 1000-1100 ℃, the transition zone of the rotary kiln can be shortened, and the burning zone is correspondingly prolonged. This also greatly increases kiln throughput.
SUMMERY OF THE UTILITY MODEL
The utility model provides a dry process production line increases substantially production nitrogen reduction device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a large-scale production nitrogen reduction device for a dry production line comprises a C6 cyclone, wherein the feed end of the C6 cyclone is connected with the air outlet end of a smoke chamber at the tail of a rotary kiln, the discharge end of the lower end of the C6 cyclone is connected with the feed end of the smoke chamber, the air outlet end of the C6 cyclone is connected with a decomposing furnace through a pipeline, and an oxygen-deficient burner is arranged on the connecting pipeline between the air outlet end of the C6 cyclone and the decomposing furnace.
Further, the feed end of the C6 cyclone is connected with the outlet end of the smoke chamber at the tail of the rotary kiln through a pipeline.
Further, the discharge end of the lower end of the C6 cyclone cylinder is connected with the feed end of the smoke chamber through a pipeline.
Further, the decomposing furnace is provided with a preheating system, the preheating system comprises a C1 cyclone, a C2 cyclone, a C3 cyclone, a C4 cyclone and a C5 cyclone, the air outlet end of the upper end of the decomposing furnace is connected with the feed end of the C5 cyclone, the discharge end of the C5 cyclone is connected with the feed end of the C6 cyclone, the ascending flue of the C5 cyclone is connected with the feed end of the C4 cyclone, the discharge end of the C4 cyclone is connected with the decomposing furnace, the ascending flue of the C4 cyclone is connected with the feed end of the C3 cyclone, the discharge end of the C3 cyclone is communicated with the ascending flue of the C5 cyclone, the ascending flue of the C3 cyclone is connected with the feed end of the C2 cyclone, the discharge end of the C2 cyclone is communicated with the ascending flue of the C4 cyclone, the ascending flue of the C2 cyclone is connected with the feed end of the C1 cyclone, the discharge end of the C1 cyclone is communicated with the uptake flue of the C3 cyclone, the uptake flue of the C1 cyclone is connected with the feed end of the C0 cyclone, the discharge end of the lower end of the C0 cyclone is communicated with the uptake flue of the C2 cyclone, and the uptake flue of the C1 cyclone is connected with a raw material source.
Furthermore, the discharge end of the C5 cyclone cylinder of the preheating system is communicated with the pipeline at the feed end of the C6 cyclone cylinder, and the feed end of the C5 cyclone cylinder is connected with the gas outlet end above the decomposing furnace.
Furthermore, the uptake of the C5 cyclone is connected with the C4 cyclone, and the discharge end below the C4 cyclone is connected with the decomposing furnace.
Further, the end of giving vent to anger of smoke chamber still is connected with the pyrolysis oven through the pipeline, the pyrolysis oven upper end is connected with the dore furnace through the pipeline, the pyrolysis oven lower extreme is connected with the raw meal mill.
Furthermore, a coal inlet is arranged at the upper end of the pyrolysis furnace.
The utility model discloses have following useful part: the utility model discloses an increase one-level C6 cyclone, the raw material of former C5 cyclone feeding rotary kiln changes into the unloading of C6 cyclone and goes into the kiln, makes the raw material decompose the back completely outside the kiln and goes into the kiln, and the raw material temperature is improved to 1000 with one's milk 1100 ℃ by original 860 with one's milk 870 ℃, has reduced the endothermic time of raw material in the kiln, changes the looks and has shortened the transition zone, has prolonged the zone of burning, can increase substantially the output of production line.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure: 1. c6 cyclone, 2 decomposing furnace, 3 preheating system, 4 smoke chamber, 5 rotary kiln, 6 pyrolyzing furnace.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Referring to fig. 1, the device for greatly increasing the yield and reducing the nitrogen in the dry production line comprises a C6 cyclone cylinder 1, wherein the feed end of the C6 cyclone cylinder 1 is connected with the gas outlet end of a smoke chamber 4 at the kiln tail of a rotary kiln 5, the discharge end of the lower end of the C6 cyclone cylinder 1 is connected with the feed end of the smoke chamber 4, the gas outlet end of the C6 cyclone cylinder 1 is connected with a decomposing furnace 2 through a pipeline, and an oxygen-deficient burner is arranged on a connecting pipeline between the gas outlet end of the C6 cyclone cylinder 1 and the decomposing furnace 2. The feed end of the C6 cyclone cylinder 1 is connected with the outlet end of the smoke chamber 4 at the kiln tail of the rotary kiln 5 through a pipeline. The discharge end of the lower end of the C6 cyclone cylinder 1 is connected with the feed end of the smoke chamber 4 through a pipeline.
The preheating system 3 is arranged on the decomposing furnace 2, the preheating system 3 comprises a C1 cyclone, a C2 cyclone, a C3 cyclone, a C4 cyclone and a C5 cyclone, the air outlet end of the upper end of the decomposing furnace 2 is connected with the feed end of the C5 cyclone through a pipeline, the discharge end of the C5 cyclone is connected with the feed end of the C6 cyclone 1 through a pipeline, the ascending flue of the C5 cyclone is connected with the feed end of the C4 cyclone through a pipeline, the discharge end of the C4 cyclone is connected with the decomposing furnace 2 through a pipeline, the ascending flue of the C4 cyclone is connected with the feed end of the C3 cyclone through a pipeline, the discharge end of the C3 cyclone is communicated with the ascending flue of the C5 cyclone, the ascending flue of the C3 cyclone is connected with the feed end of the C2 cyclone through a pipeline, the discharge end of the C2 cyclone is communicated with the ascending cyclone of the C4, the ascending flue of the C2 cyclone is connected with the feed end of the C1 cyclone through a pipeline, the discharge end of the C1 cyclone is communicated with the ascending flue of the C3 cyclone, the ascending flue of the C1 cyclone is connected with the feed end of the C0 cyclone through a pipeline, the discharge end of the lower end of the C0 cyclone is communicated with the ascending flue of the C2 cyclone, and the ascending flue of the C1 cyclone is connected with a raw material source through a pipeline.
The discharge end of the C5 cyclone of the preheating system 3 is communicated with the pipeline at the feed end of the C6 cyclone 1 through a pipeline, and the feed end of the C5 cyclone is connected with the gas outlet end above the decomposing furnace 2 through a pipeline.
The ascending flue of the C5 cyclone cylinder is connected with the C4 cyclone cylinder through a pipeline, and the discharge end below the C4 cyclone cylinder is connected with the decomposing furnace 2 through a pipeline.
The end of giving vent to anger of smoke chamber 4 still is connected through the pipeline with pyrolysis oven 6, 6 upper ends of pyrolysis oven are connected through the pipeline with dore furnace 2 through the pipeline, 6 lower extremes of pyrolysis oven are connected with the raw meal mill. And a coal inlet is formed at the upper end of the pyrolysis furnace 6. Part of hot air is led out from a smoke chamber 4 of the decomposing furnace 2, enters a biomass pyrolyzing furnace 6 after being cooled and dedusted, and is mixed and reacted with organic matters such as water vapor, coal powder, biomass powder and the like to generate CO and H2、CHiThe reducing gas reduces the residual NOX in the reducing area of the decomposing furnace 2, and the discharge of the NOX is reduced.
When the cyclone is used, cement raw materials enter the CO cyclone along with hot gas through the ascending flue of the C1 cyclone, the hot gas and the cement raw materials in the CO cyclone are subjected to heat exchange, the hot gas in the C0 cyclone enters the waste heat boiler through the gas outlet at the lower part of the C0 cyclone, the cement raw materials after primary heating enter the C1 cyclone through the ascending flue of the C2 cyclone and are subjected to heat exchange with the cement raw materials after primary heating, the hot gas in the C1 cyclone enters the C0 cyclone through the ascending flue of the C1 cyclone in the C1 cyclone, the cement raw materials after secondary heating enter the C2 cyclone through the ascending flue of the C3 cyclone, the hot gas and the cement raw materials in the C2 cyclone are subjected to third heat exchange, the hot gas in the C2 cyclone is subjected to gas-material separation, the hot gas in the C2 cyclone enters the C1 cyclone through the ascending flue of the C2 cyclone, the cement raw material after being heated for three times enters a C3 cyclone through an ascending flue of a C4 cyclone, hot gas and cement raw material are subjected to fourth heat exchange in a C3 cyclone, the hot gas in the C3 cyclone passes through the ascending flue of a C3 cyclone and enters a C2 cyclone, the cement raw material after being heated for four times enters a C4 cyclone through the ascending flue of the C5 cyclone, the hot gas and the cement raw material are subjected to fifth heat exchange in the C4 cyclone, the hot gas and the material in the C4 cyclone are separated, the hot gas in the C4 cyclone enters the C3 cyclone through the ascending flue of a C4 cyclone, the cement raw material after being heated for five times reaches about 750 ℃, and directly enters a decomposing furnace 2 and is reheated by the decomposing furnace 2 and decomposed to convert calcium carbonate into calcium oxide, the hot gas in the decomposing furnace 2 enters the decomposing furnace from the upper end of the decomposing furnace 2 from the feeding end of the C5 cyclone, through the remixing contact of hot gas and powder in the C5 cyclone, part of raw material in the powder is decomposed into calcium oxide again, and the calcium oxide is separated from the gas and the material in the C5 cyclone, the hot gas in the C5 cyclone enters the C4 cyclone through the uptake of the C5 cyclone, the C5 cyclone simultaneously sends the mixture of part of the raw material and the clinker generated in the decomposing furnace 2 into the connecting pipeline of the C6 cyclone 1 and the smoke chamber 4, the connecting pipeline of the smoke chamber 4 sends the hot gas in the kiln tail smoke chamber 4 of the rotary kiln 5 into the C6 cyclone 1, the temperature of the hot gas is about 1150 ℃, so that the mixture decomposed in the decomposing furnace 2 is heated by the hot gas at 1150 ℃ to 1100 ℃, and then the hot gas and the material in the C6 cyclone 1 are separated, the hot gas in the C6 cyclone 1 is sent back to the decomposing furnace 2 through the pipeline, and the oxygen-poor combustor is additionally arranged on the pipeline, because the oxygen content of the hot gas in the C6 cyclone 15 is only about 3 percent, the coal in the oxygen-deficient combustor is combusted in the gas with the oxygen content of 3%, the combustion is insufficient to generate carbon monoxide gas, and the carbon monoxide converts nitrogen oxides generated in the decomposition process into nitrogen in the advancing process, so that the denitration function of the system is realized.
The lime raw meal is heated from ambient temperature to around 750℃ by passing from the C0 cyclone to the C4 cyclone. The addition of the C0 increases the primary heat exchange of the whole system, further improves the heat exchange efficiency of raw meal, and reduces the energy consumption of the whole device.
Through the C6 cyclone 1, the transition zone of the rotary kiln 5 is shortened, the burning zone is lengthened, the material can be 100% decomposed, and the yield is improved. The load of the rotary kiln 5 is reduced.
The utility model adds a set of C6 cyclone, the upper opening of the smoke chamber of the utility model is provided with a hot air flue connected with the air inlet of the C6 cyclone, the C5 blanking enters the smoke chamber through the material spreading device and is connected with the ascending flue of the C6; the C6 cyclone is fed into the smoke chamber, the hot smoke outlet of the C6 cyclone is connected with the cone of the decomposing furnace, and an oxygen-deficient burner is arranged between the hot smoke pipelines connected with the C6 cyclone and the cone of the decomposing furnace.
The utility model discloses an increase one-level C6 cyclone, the raw material of former C5 cyclone feeding rotary kiln changes into the unloading of C6 cyclone and goes into the kiln, makes the raw material decompose the back completely outside the kiln and goes into the kiln, and the raw material temperature is improved to 1000 with one's milk 1100 ℃ by original 860 with one's milk 870 ℃, has reduced the endothermic time of raw material in the kiln, changes the looks and has shortened the transition zone, has prolonged the zone of burning, can increase substantially the output of production line.
The utility model adds the C6 cyclone, the connecting pipe between the hot smoke outlet of the C6 cyclone and the cone of the decomposing furnace is provided with the oxygen-deficient burner, and a longer NOx reducing region is formed in the hot air pipeline connecting the cone of the decomposing furnace and the C6 cyclone in combination with the original fractional combustion, so that the reducing region can not only better reduce the fuel type NOx generated in the kiln, but also reduce the fuel type NOx generated by burning the pulverized coal; the utility model discloses combustible reducing gas that newly-increased pyrolysis oven produced can reduce the part NOx that the burning of tertiary tuber pipe upper portion buggy newly produced, uses this system not to use the denitrifier, and steerable NOx reaches to be less than within 200mg/m3, really realizes no ammonia escape denitration.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. The utility model provides a dry process production line increases substantially production nitrogen reduction device which characterized in that: the cyclone comprises a C6 cyclone cylinder (1), wherein the feed end of the C6 cyclone cylinder (1) is connected with the air outlet end of a smoke chamber (4) at the kiln tail of a rotary kiln (5), the discharge end of the lower end of the C6 cyclone cylinder (1) is connected with the feed end of the smoke chamber (4), the air outlet end of the C6 cyclone cylinder (1) is connected with a decomposing furnace (2) through a pipeline, and an oxygen-deficient burner is arranged on a connecting pipeline between the air outlet end of the C6 cyclone cylinder (1) and the decomposing furnace (2).
2. The device for greatly increasing the yield and reducing the nitrogen of the dry production line according to claim 1, wherein the feed end of the C6 cyclone (1) is connected with the outlet end of the smoke chamber (4) at the kiln tail of the rotary kiln (5) through a pipeline.
3. The large-amplitude production nitrogen reduction device of the dry production line according to claim 1, wherein the discharge end of the lower end of the C6 cyclone (1) is connected with the feed end of the smoke chamber (4) through a pipeline.
4. The device for greatly increasing the production capacity and reducing the nitrogen content of a dry production line according to claim 1, wherein a preheating system (3) is installed on the decomposing furnace (2), the preheating system (3) comprises a C1 cyclone, a C2 cyclone, a C3 cyclone, a C4 cyclone and a C5 cyclone, the air outlet end of the upper end of the decomposing furnace (2) is connected with the feed end of the C5 cyclone, the discharge end of the C5 cyclone is connected with the feed end of the C6 cyclone (1), the ascending flue of the C5 cyclone is connected with the feed end of the C4 cyclone, the discharge end of the C4 cyclone is connected with the decomposing furnace (2), the ascending flue of the C4 cyclone is connected with the feed end of the C3 cyclone, the discharge end of the C3 cyclone is communicated with the ascending flue of the C5 cyclone, and the ascending flue of the C3 cyclone is connected with the feed end of the C2 cyclone, the discharge end of the C2 cyclone is communicated with the uptake flue of the C4 cyclone, the uptake flue of the C2 cyclone is connected with the feed end of the C1 cyclone, the discharge end of the C1 cyclone is communicated with the uptake flue of the C3 cyclone, the uptake flue of the C1 cyclone is connected with the feed end of the C0 cyclone, the discharge end of the lower end of the C0 cyclone is communicated with the uptake flue of the C2 cyclone, and the uptake flue of the C1 cyclone is connected with a raw material source.
5. The large-amplitude production nitrogen reduction device of the dry production line according to claim 1, wherein the gas outlet end of the smoke chamber (4) is further connected with a pyrolysis furnace (6) through a pipeline, the upper end of the pyrolysis furnace (6) is connected with the decomposing furnace (2) through a pipeline, and the lower end of the pyrolysis furnace (6) is connected with a raw meal mill.
6. The large-amplitude production nitrogen reduction device of the dry production line according to claim 5, wherein a coal inlet is arranged at the upper end of the pyrolysis furnace (6).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111981841A (en) * | 2020-08-05 | 2020-11-24 | 山东卓昶节能科技有限公司 | Dry process production line increases substantially production nitrogen reduction device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111981841A (en) * | 2020-08-05 | 2020-11-24 | 山东卓昶节能科技有限公司 | Dry process production line increases substantially production nitrogen reduction device |
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