CN212359903U - A structure that increases negative pressure - Google Patents

A structure that increases negative pressure Download PDF

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Publication number
CN212359903U
CN212359903U CN202022204298.1U CN202022204298U CN212359903U CN 212359903 U CN212359903 U CN 212359903U CN 202022204298 U CN202022204298 U CN 202022204298U CN 212359903 U CN212359903 U CN 212359903U
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compressor
oil
ventilation pipe
pipe
negative pressure
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CN202022204298.1U
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Chinese (zh)
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梁德浦
林铁坚
覃文
刘肖毅
何化
朱雄
磨小重
周森
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Abstract

本实用新型公开了一种加大负压的结构,涉及发动机,解决现有曲轴箱压力不能稳定小于大气压力的技术问题,本实用新型包括闭式循环曲轴箱、增压器、油气分离机构,通风管通过油气分离机构连接压气机前端的进气道,通风管位于防喘振阀管与压气机之间,通风管与压气机之间的间距小于通风管与防喘振阀管之间的间距,通风管的一端向压气机方向倾斜延伸或设有面向压气机的第一斜切口。本实用新型设置通风管与压气机之间的间距小于通风管与防喘振阀管之间的间距,并设置通风管一端向压气机方向倾斜延伸或设有面向压气机的第一斜切口,可以减缓防喘振管气流对通风管的影响,加大压气机对曲轴箱内空气的抽吸力,保证曲轴箱压力稳定小于大气压力。

Figure 202022204298

The utility model discloses a structure for increasing negative pressure, which relates to an engine and solves the technical problem that the pressure of the existing crankcase cannot be stably lower than the atmospheric pressure. The utility model comprises a closed-cycle crankcase, a supercharger and an oil-gas separation mechanism, The ventilation pipe is connected to the intake duct at the front end of the compressor through the oil and gas separation mechanism. The ventilation pipe is located between the anti-surge valve pipe and the compressor. The distance between the ventilation pipe and the compressor is smaller than the distance between the ventilation pipe and the anti-surge valve pipe. space, one end of the ventilation pipe extends obliquely toward the compressor or is provided with a first oblique cut facing the compressor. In the utility model, the distance between the ventilation pipe and the compressor is smaller than the distance between the ventilation pipe and the anti-surge valve pipe, and one end of the ventilation pipe is arranged to extend obliquely toward the compressor, or a first oblique cut facing the compressor is arranged. It can reduce the influence of the anti-surge pipe airflow on the ventilation pipe, increase the suction force of the compressor to the air in the crankcase, and ensure that the crankcase pressure is stable and less than the atmospheric pressure.

Figure 202022204298

Description

Structure for increasing negative pressure
Technical Field
The utility model relates to an engine, more specifically say, it relates to a structure that increases the negative pressure.
Background
GB17691 and 2018 national emission Standard for heavy-duty vehicles requires the crankcase ventilation system to be as follows: "c.5.11 measures the crankcase emissions of the ignition engine, the crankcase pressure should be measured at a proper position during the whole test and training process, the pressure measurement accuracy should be within ± 1kPa, and the crankcase pressure is not greater than the atmospheric pressure", that is, the gas engine crankcase pressure needs to be maintained at a negative pressure. Conventional crankcase ventilation systems exist: an open circulation system, a centrifugal oil-gas separator and a closed circulation system are adopted. The open circulation system is directly communicated with the atmosphere and can not form negative pressure. The conventional centrifugal oil-gas separator has low centrifugal force, insufficient generated suction force and small negative pressure, and can not ensure that the pressure of a crankcase is not more than atmospheric pressure under any working condition. A supercharger anti-surge valve pipe A and a crankcase ventilation pipe B of the existing closed circulation system are converged in advance (shown in figure 1) or have too close gaps (shown in figure 2), and when the supercharger anti-surge valve works, air flow in the crankcase ventilation pipe B can be interfered, so that the crankcase pressure is greater than the atmospheric pressure and cannot meet the requirement. Therefore, increasing the ventilation negative pressure of the crankcase of the gas engine becomes an important issue.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is not enough to the above-mentioned of prior art, the utility model aims at providing a structure that can guarantee that crankcase pressure stability is less than atmospheric pressure's increase negative pressure.
The technical scheme of the utility model is that: the utility model provides an increase structure of negative pressure, includes closed circulation crankcase, booster, still includes oil-gas separation mechanism, the ventilation pipe of closed circulation crankcase passes through oil-gas separation mechanism connects the intake duct of the compressor front end of booster, the ventilation pipe is located between the anti-surge valve pipe of booster and the compressor, interval between ventilation pipe and the compressor is less than interval between ventilation pipe and the anti-surge valve pipe, the ventilation pipe is connected the one end of intake duct to the slope of compressor direction is extended or is equipped with towards the first scarf of compressor.
As a further improvement, one end of the anti-surge valve pipe, which is connected with the air inlet channel, is obliquely extended or provided with a second inclined notch which is opposite to the air compressor in a mode of being opposite to the direction of the air compressor.
Furthermore, the included angle between the anti-surge valve pipe and the air inlet channel is 30-90 degrees.
Further, the distance between the ventilation pipe and the anti-surge valve pipe is larger than 200 mm.
Further, the oil-gas separation mechanism is an oil-gas separator with the model number of H100-140.
Further, the oil-gas separation mechanism is a gas-oil displacement gas separator, and a compressed air inlet end of the gas-oil displacement gas separator is connected with an automobile air tank or an air inlet channel at the rear end of the air compressor through an air pipe.
Further, the oil-gas separation mechanism is an oil-gas displacement separator, and the oil inlet end of the oil-gas displacement separator is connected with a high-pressure engine oil main oil gallery of the engine.
Advantageous effects
Compared with the prior art, the utility model, the advantage that has does: the utility model discloses a set up the interval between ventilation pipe and the compressor and be less than the interval between ventilation pipe and the anti-surge valve pipe to set up ventilation pipe one end and extend or be equipped with towards the first scarf joint of compressor to the slope of compressor direction, can slow down the influence of anti-surge pipe air current to the ventilation pipe, increase the suction of compressor to the interior air of crankcase, can effectively guarantee that crankcase internal pressure is stable and is less than atmospheric pressure, ensure to satisfy "GB 17691 plus 2018 heavy-duty vehicle state six emission standard" crankcase pressure and be not more than atmospheric pressure's requirement.
Drawings
FIG. 1 is a schematic diagram of an anti-surge valve pipe and a vent pipe in advance converging in the prior art;
FIG. 2 is a schematic diagram of a conventional anti-surge valve pipe being too close to a vent pipe;
FIG. 3 is a schematic structural view of the connection between the ventilation pipe and the compressor of the present invention;
fig. 4 is a schematic structural diagram of embodiment 1 of the present invention;
fig. 5 is a schematic structural diagram of embodiment 2 of the present invention;
fig. 6 is a schematic structural view of embodiment 3 of the present invention.
Wherein: the device comprises a closed circulation crankcase 1, a supercharger 2, an oil-gas separation mechanism 3, a ventilation pipe 4, a gas compressor 5, an air inlet 6, an anti-surge valve pipe 7, a first inclined notch 8, a gas pipe 9 and an oil return pipe 10.
Detailed Description
The invention will be further described with reference to specific embodiments shown in the drawings.
Referring to fig. 3-6, a structure for increasing negative pressure comprises a closed circulation crankcase 1, a supercharger 2 and an oil-gas separation mechanism 3, wherein a ventilation pipe 4 of the closed circulation crankcase 1 is connected with an air inlet 6 at the front end of a compressor 5 of the supercharger 2 through the oil-gas separation mechanism 3, the ventilation pipe 4 is located between an anti-surge valve pipe 7 of the supercharger 2 and the compressor 5, a distance L1 between the ventilation pipe 4 and the compressor 5 is smaller than a distance L between the ventilation pipe 4 and the anti-surge valve pipe 7, one end of the ventilation pipe 4, which is connected with the air inlet 6, extends obliquely towards the compressor 5 or is provided with a first oblique notch 8 facing the compressor 5, so that the suction force of the compressor 5 on air in the closed circulation crankcase 1 can be increased, namely, the negative pressure is increased, the L1 can be reduced as much as possible to improve the suction force, and the.
Furthermore, one end of the anti-surge valve pipe 7, which is connected with the air inlet 6, is obliquely extended in a direction back to the air compressor 5 or is provided with a second inclined notch back to the air compressor 5, so that the influence of the air flow of the anti-surge valve pipe 7 on the ventilation pipe 4 can be effectively relieved, and the stability of the negative pressure in the closed circulation crankcase 1 is improved. Preferably, the included angle alpha between the anti-surge valve pipe 7 and the air inlet 6 is 30-90 degrees, and the distance between the vent pipe 4 and the anti-surge valve pipe 7 is more than 200 mm.
Example 1
The oil-gas separation mechanism 3 is an oil-gas separator with the model number of H100-140, and has simple structure and convenient installation.
Example 2
The oil-gas separation mechanism 3 is a gas-oil displacement gas separator, the compressed air inlet end of the gas-oil displacement gas separator is connected with an automobile gas tank or an air inlet channel 6 at the rear end of the compressor 5 through an air pipe 9, the oil outlet end of the gas-oil displacement gas separator is connected with an engine through an oil return pipe 10, and compressed air drives an oil-gas separation filter element to rotate at a high speed, so that the increase of negative pressure in the closed circulation crankcase 1 is facilitated.
Example 3
The oil-gas separation mechanism 3 is an oil-gas displacement separator, the oil inlet end of the oil-gas displacement separator is connected with a main oil gallery of high-pressure engine oil of the engine, the oil-gas displacement separator is installed on an engine body, filtered oil of the oil-gas displacement separator directly flows back to the engine, and the high-pressure engine oil drives an oil-gas separation filter element to rotate at a high speed, so that the increase of negative pressure in the closed circulation crankcase 1 is facilitated.
The utility model discloses a set up the interval between ventilation pipe and the compressor and be less than the interval between ventilation pipe and the anti-surge valve pipe to set up ventilation pipe one end and extend or be equipped with towards the first scarf of compressor to the slope of compressor direction, can slow down the influence of anti-surge pipe air current to the ventilation pipe, increase the suction of compressor to the interior air of crankcase, can effectively guarantee that crankcase internal pressure is stable and is less than atmospheric pressure, ensure to satisfy the requirement that "GB 17691-2018 heavy-duty vehicle state six emission standards" crankcase pressure is not more than atmospheric pressure.
The above is only a preferred embodiment of the present invention, and it should be noted that for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which will not affect the utility of the invention and the utility of the patent.

Claims (7)

1.一种加大负压的结构,包括闭式循环曲轴箱(1)、增压器(2),其特征在于,还包括油气分离机构(3),所述闭式循环曲轴箱(1)的通风管(4)通过所述油气分离机构(3)连接所述增压器(2)的压气机(5)前端的进气道(6),所述通风管(4)位于所述增压器(2)的防喘振阀管(7)与压气机(5)之间,所述通风管(4)与压气机(5)之间的间距小于所述通风管(4)与防喘振阀管(7)之间的间距,所述通风管(4)连接所述进气道(6)的一端向所述压气机(5)方向倾斜延伸或设有面向所述压气机(5)的第一斜切口(8)。1. A structure for increasing negative pressure, comprising a closed-cycle crankcase (1), a supercharger (2), and characterized in that it also includes an oil-gas separation mechanism (3), and the closed-cycle crankcase (1) ) ventilation pipe (4) is connected to the air inlet (6) at the front end of the compressor (5) of the supercharger (2) through the oil and gas separation mechanism (3), and the ventilation pipe (4) is located in the Between the anti-surge valve pipe (7) of the supercharger (2) and the compressor (5), the distance between the ventilation pipe (4) and the compressor (5) is smaller than that between the ventilation pipe (4) and the compressor (5). The distance between the anti-surge valve pipes (7), the end of the ventilation pipe (4) connected to the air inlet (6) extends obliquely in the direction of the compressor (5) or is provided with a surface facing the compressor (5). The first oblique cut (8) of (5). 2.根据权利要求1所述的一种加大负压的结构,其特征在于,所述防喘振阀管(7)连接所述进气道(6)的一端背向所述压气机(5)方向倾斜延伸或设有背向所述压气机(5)的第二斜切口。2. A structure for increasing negative pressure according to claim 1, characterized in that the end of the anti-surge valve pipe (7) connected to the air inlet (6) faces away from the compressor ( 5) The direction extends obliquely or is provided with a second oblique cut facing away from the compressor (5). 3.根据权利要求2所述的一种加大负压的结构,其特征在于,所述防喘振阀管(7)与进气道(6)之间的夹角为30°~90°。3 . The structure for increasing negative pressure according to claim 2 , wherein the angle between the anti-surge valve tube ( 7 ) and the air inlet port ( 6 ) is 30° to 90° 3 . . 4.根据权利要求1所述的一种加大负压的结构,其特征在于,所述通风管(4)与防喘振阀管(7)之间的间距大于200mm。4 . The structure for increasing negative pressure according to claim 1 , wherein the distance between the ventilation pipe ( 4 ) and the anti-surge valve pipe ( 7 ) is greater than 200 mm. 5 . 5.根据权利要求1-4任意一项所述的一种加大负压的结构,其特征在于,所述油气分离机构(3)为型号为H100-140的油气分离器。5. The structure for increasing negative pressure according to any one of claims 1-4, wherein the oil-gas separation mechanism (3) is an oil-gas separator with a model of H100-140. 6.根据权利要求1-4任意一项所述的一种加大负压的结构,其特征在于,所述油气分离机构(3)为气驱油气分离器,所述气驱油气分离器的压缩空气进气端通过气管(9)连接汽车气罐或连接所述压气机(5)后端的进气道(6)。6. A structure for increasing negative pressure according to any one of claims 1-4, wherein the oil-gas separation mechanism (3) is a gas-driven oil-gas separator, and the The air intake end of the compressed air is connected to the air tank of the automobile or to the air intake port (6) at the rear end of the compressor (5) through the air pipe (9). 7.根据权利要求1-4任意一项所述的一种加大负压的结构,其特征在于,所述油气分离机构(3)为油驱油气分离器,所述油驱油气分离器的进油端连接发动机的高压机油主油道。7. The structure for increasing negative pressure according to any one of claims 1-4, wherein the oil-gas separation mechanism (3) is an oil-displacing oil-gas separator, and the The oil inlet end is connected to the main oil passage of the high-pressure oil of the engine.
CN202022204298.1U 2020-09-30 2020-09-30 A structure that increases negative pressure Withdrawn - After Issue CN212359903U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112031894A (en) * 2020-09-30 2020-12-04 广西玉柴机器股份有限公司 A structure that increases negative pressure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112031894A (en) * 2020-09-30 2020-12-04 广西玉柴机器股份有限公司 A structure that increases negative pressure
CN112031894B (en) * 2020-09-30 2024-12-27 广西玉柴机器股份有限公司 A structure for increasing negative pressure

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