CN212352873U - PC backboard forming hot bending machine - Google Patents
PC backboard forming hot bending machine Download PDFInfo
- Publication number
- CN212352873U CN212352873U CN202020384938.9U CN202020384938U CN212352873U CN 212352873 U CN212352873 U CN 212352873U CN 202020384938 U CN202020384938 U CN 202020384938U CN 212352873 U CN212352873 U CN 212352873U
- Authority
- CN
- China
- Prior art keywords
- station
- mould
- moving cylinder
- shaping
- transmission system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000013003 hot bending Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 230000009347 mechanical transmission Effects 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000011521 glass Substances 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000004417 polycarbonate Substances 0.000 description 26
- 239000002131 composite material Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 3
- 239000004926 polymethyl methacrylate Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model provides a hot bender of PC backplate shaping. This equipment structure wholly adopts a line structure of arranging, it includes mechanical transmission system, the mould furnace chamber, power and control system, include three station in the mould furnace chamber, 2 cooling station and 1 shaping station respectively, mechanical transmission system includes 2 manipulators and the moving cylinder that is responsible for snatching the PC piece, 2 white piece magazine symmetry respectively sets up in 2 manipulator both sides, 2 finished product sheet material boxes symmetry respectively set up in the other both sides of 2 manipulators, the moving cylinder sets up in station one side, the station top is provided with the mould frame of 2 built-in moulds, the mould frame is to the plug-type filling station of left and right sides removal under the moving cylinder drives. The utility model discloses mainly develop a equipment that is applicable to the shaping of PC material hot bending to traditional glass hot bending machine, have that area is little, production energy consumption is low, and advantages such as production efficiency height.
Description
Technical Field
The utility model discloses a PC hot bending equipment, concretely relates to efficient PC backplate shaping hot bending machine.
Background
With the coming of the 5G era, people initiate a new round of impact on the development of the mobile phone back plate, compared with the traditional glass, ceramic and metal materials, the novel PMMA + PC composite plate gradually rises, and the novel PMMA + PC composite plate has the advantages of low raw material cost, easiness in processing, falling resistance, difficulty in breaking and deformation resistance; 3D glass effect can be realized through texture design and 3D high-pressure forming, and the surface visual texture is greatly enhanced; the matching of the PMMA outer layer material and the PC inner layer material enables the back plate to have good wear resistance and toughness, the hardness of a finished product of the composite plate can be further improved after surface treatment, and the wear resistance is greatly improved. Therefore, the utility model relates to a PC backplate shaping hot bending machine, shaping energy consumption is low, area is little, and equipment is lighter, production efficiency is high, and practices thrift the mould cost, and the shaping effect is better.
Disclosure of Invention
The utility model discloses mainly develop one kind to traditional glass hot bending machine and be applicable to the hot bending former of PC material, area is little, the production energy consumption is low, and the hot bending machine of PC backplate shaping that production efficiency is high.
The purpose of the utility model is realized like this: this equipment structure wholly adopts a word arrangement structure, it includes mechanical transmission system, the mould furnace chamber, power and control system, include three station in the mould furnace chamber, 2 cooling station and 1 shaping station respectively, mechanical transmission system includes 2 manipulators and the moving cylinder that is responsible for snatching the PC piece, 2 white slice magazine symmetry respectively sets up in 2 manipulator both sides, 2 finished product sheet magazine symmetry respectively sets up in the other both sides of 2 manipulators, the moving cylinder sets up in station one side, the station top is provided with the mould frame of 2 built-in moulds, the mould frame is moved plug-type filling station to left and right sides under the moving cylinder drives, be provided with the hot plate of built-in heating pipe on the three station, mechanical transmission system, power and control system are connected respectively to the heating pipe.
The utility model discloses PC piece is grabbed by both ends manipulator and is got on the mould of putting to furnace chamber both ends cooling station, and the mould is sat and is walked between three station with the push-and-pull mode along with cylinder work in the mould frame, accomplishes and takes out shaping back PC piece from both ends cooling station by the manipulator after the work of hot bending.
The utility model discloses there are some characteristics as follows:
1. and the two ends of the mold furnace chamber are respectively provided with a manipulator sheet placing channel and a manipulator sheet taking channel.
2. The mould placing frame is made of 310s materials.
3. The three stations are filled in a push-pull mode through two dies.
The beneficial effects of the utility model are that:
1. the whole equipment adopts a linear arrangement structure, and the number of stations can be freely increased and decreased according to the actual situation. The design can effectively reduce the floor area of the equipment, so that the equipment is more delicate, and the heavy appearance of the traditional hot bending machine is eliminated.
2. The PC sheet is automatically placed and taken by the mechanical arm at the preheating and cooling ends of the equipment, the discharging cavity and the cooling cavity which are required to be equipped by the traditional hot bending machine can be abandoned by the design, the equipment is more exquisite and higher in production efficiency, and the loss caused by manual operation errors can be effectively avoided.
3. The die does not need to be discharged from the furnace and is positioned in the die frame in the furnace chamber, so that the abrasion of the die can be effectively reduced, the service life of the die is prolonged, the cost is saved, the die does not need to be discharged from the furnace, and the production efficiency can be improved.
4. The mould is push-pull type under the drive of the cylinder and drives the mould to move, so that the accurate positioning of the mould can be realized, and only two mould frames are needed for three stations, thereby saving the production cost.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a structural view of a heating part of the hot bending machine.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings. Fig. 1 is an overall structure diagram of a hot bending machine, and fig. 2 is a schematic diagram of a die transmission structure.
The whole equipment adopts a straight-line arrangement structure, the external mechanical hands 1 and 2 are responsible for grabbing PC (polycarbonate) sheets, the white sheet material boxes 3 and 4, the finished sheet material boxes 5 and 6, the cooling stations 7 and 8, the forming station 9 and the moving cylinder 10 are responsible for transmission work in a mold furnace chamber. The mold frames 11 and 12 are internally provided with molds, the molds move left and right under the driving of the moving cylinder 10, and the heating plates 13-15 are internally provided with heating pipes for heating.
When the operation is carried out, the manipulator 1 clamps the PC sheets in the white sheet material box 3 and respectively puts the PC sheets into the dies in the die frames 11 and 12, the PC sheets in the die frame 12 are hot-pressed and formed at the forming station 9 by setting the technological parameters of the device, the die frames 11 and 12 are moved to the positions above the heating plates 14 and 15 by the moving cylinder 10, then the PC sheets in the die frame 11 are hot-pressed and formed, the manipulator 2 clamps the formed PC sheets in the die frame 12 and puts the formed PC sheets into the finished sheet material box 6, the manipulator 2 clamps the PC sheets in the white sheet material box 4 and puts the PC sheets into the dies in the die frame 12, the moving cylinder 10 moves the die frames 11 and 12 back to the positions above the heating plates 13 and 14 to form the PC sheets in the die frame 12, and the formed PC sheets in the die frame 11 are clamped by the manipulator 1 and then put into the finished sheet material box 5, and the forming process of the PC sheets is completed by.
The above description is provided for further details of the present invention, and it is not to be understood that the embodiments of the present invention are limited to these descriptions. The present invention can be easily modified and modified by those having basic knowledge in the field to which the present invention pertains, and such modifications and modifications should be considered as belonging to the scope of patent protection defined by the claims filed herewith.
Claims (2)
1. The utility model provides a PC backplate shaping hot bender, it adopts the line structure of arranging its characterized in that, including mechanical transmission system, the mould furnace chamber, power and control system, include three station in the mould furnace chamber, 2 cooling station and 1 shaping station respectively, mechanical transmission system includes 2 manipulators and the moving cylinder of being responsible for snatching the PC piece, 2 white piece magazine symmetry respectively sets up in 2 manipulator both sides, 2 finished product sheet material boxes symmetry respectively set up in the other both sides of 2 manipulators, moving cylinder sets up in station one side, the station top is provided with the mould frame of 2 built-in moulds, the mould frame is moved plug-type filling station to left and right sides under the moving cylinder drives, be provided with the hot plate of built-in heating pipe on the three station, mechanical transmission system, the heating pipe is connected power and control system respectively.
2. The PC backboard molding hot bending machine according to claim 1, wherein the two ends of the mold cavity are respectively provided with a manipulator loading channel and a manipulator fetching channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020384938.9U CN212352873U (en) | 2020-03-24 | 2020-03-24 | PC backboard forming hot bending machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020384938.9U CN212352873U (en) | 2020-03-24 | 2020-03-24 | PC backboard forming hot bending machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212352873U true CN212352873U (en) | 2021-01-15 |
Family
ID=74147712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020384938.9U Expired - Fee Related CN212352873U (en) | 2020-03-24 | 2020-03-24 | PC backboard forming hot bending machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212352873U (en) |
-
2020
- 2020-03-24 CN CN202020384938.9U patent/CN212352873U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210115 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |