CN212352360U - Forming equipment for ceramic water valve plate - Google Patents
Forming equipment for ceramic water valve plate Download PDFInfo
- Publication number
- CN212352360U CN212352360U CN202020624916.5U CN202020624916U CN212352360U CN 212352360 U CN212352360 U CN 212352360U CN 202020624916 U CN202020624916 U CN 202020624916U CN 212352360 U CN212352360 U CN 212352360U
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- column
- water valve
- forming
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- ceramic water
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 239000000919 ceramic Substances 0.000 title claims abstract description 22
- 230000006835 compression Effects 0.000 claims abstract description 28
- 238000007906 compression Methods 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 238000004080 punching Methods 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 10
- 238000005266 casting Methods 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 16
- 238000004804 winding Methods 0.000 abstract description 15
- 238000007766 curtain coating Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 10
- 238000007493 shaping process Methods 0.000 abstract description 7
- 238000005452 bending Methods 0.000 abstract description 3
- 238000007790 scraping Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 2
- 239000012528 membrane Substances 0.000 abstract description 2
- 230000032258 transport Effects 0.000 abstract description 2
- 238000010345 tape casting Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 241000221535 Pucciniales Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model discloses a forming device for ceramic water valve plates, which has a compact structure, adopts a method of combining a belt wheel, a compression roller and a transmission pair roller, completes the partial discharge of a casting tape, ensures the speed of the casting tape to be uniform in the release process, has a certain direction and is conveyed to a punching device smoothly; in the die-cut device, the combination of using upper and lower membrane module, at first, the lower post that pushes down compresses tightly the curtain coating winding and carries out the surface forming simultaneously, go up the cutter and cut the curtain coating winding, go up the post and carry out the side shaping to the curtain coating winding after the cutting, two sets of actions go on simultaneously, improved machining efficiency when having guaranteed product quality, the water valve block after the shaping is delivered to the transmission band by the scraping wings, transports to relevant position, has accelerated process velocity greatly, factor of safety has been improved simultaneously. The forming process of the water valve plate is simplified, the bending phenomenon is not easy to occur in the forming process, and the flatness of the contact surface is ensured.
Description
Technical Field
The utility model belongs to electron ceramic makes processing field, concretely relates to former for pottery water valve piece.
Background
Present tap head divide into the metal valve block, and the inside smoothness of valve block is poor, rusts easily, and inside valve block control flow is inaccurate simultaneously, has brought very big inconvenience for people's life. Therefore, a water valve plate made of rubber or plastic is used by a plurality of companies, and the rubber or plastic can cause component loss in the early stage and after abrasion, so that too high plastic agent components can appear in water, and the water valve plate is not beneficial to health. Therefore, corresponding substitute products are expected in the industry, and at present, many enterprises begin to produce the ceramic water valve plate, and the ceramic water valve plate has the advantages of wear resistance, high hardness, easiness in forming, low price, long-term high-temperature resistance, good low-temperature resistance, difficulty in decomposition and the like, and is a best substitute material for producing the water valve plate. However, the structure of the water valve flap has a considerable influence on the water flow.
The ceramic water valve plate belongs to thin electronic ceramic, and the processing usually adopts a tape casting method, and then the formed ceramic is reprocessed to obtain the required product. The tape casting refers to a molding method for preparing a film with a required thickness on a tape casting machine by adding components such as a solvent, a dispersant, a binder, a plasticizer and the like into ceramic powder to obtain uniformly dispersed stable slurry. It has the following advantages:
1. the single-phase or complex-phase ceramic sheet material can be prepared, and the subsequent processing allowance is less;
2. the product has small fluctuation of components and stable performance;
3. high production efficiency, continuous operation, large and small batch production and suitability for industrial production.
After the high-quality production raw materials are obtained, the water valve plate is formed, the most common water valve plate forming method is punching, sheets obtained by tape casting are punched into required products according to size requirements, because the ceramic products obtained by tape casting are coiled ceramic blank belts, the ceramic blank belts are firstly cut and then punched, the working procedures are complex, the phenomena of burrs and product bending are frequently generated in the punching process, the quality of the water valve plate is seriously influenced, the defective rate is high, the resource waste is caused, and the production of enterprises is very unfavorable.
SUMMERY OF THE UTILITY MODEL
The utility model is to above not enough, provide a former for pottery water valve piece, it is complicated to solve pottery water valve piece forming process, appears crooked easily during the shaping, the problem of surface unevenness.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a former for pottery water valve piece, includes the base, sets up the frame on the base, still includes:
the belt releasing wheel is arranged on the base through a support, and a pressing roller is arranged on one side of the belt releasing wheel; put the band pulley and pass through low-speed motor drive, will overlap the ceramic curtain coating book on putting the band pulley and slowly emit, the compression roller is used for changing curtain coating winding direction of delivery for curtain coating winding is parallel with the base.
The transmission pair roller is arranged on one side of the compression roller, which is far away from the belt releasing wheel; and conveying the casting tape to the die, and troweling the casting tape by arranging the pair of rollers.
The punching device is used for molding the casting tape and comprises an upper die assembly and a lower die assembly,
the upper die assembly is arranged on the rack and comprises a first driving piece, a second driving piece, a connecting plate, an upper pressing column and an upper cutting column; the connecting plate is connected with the first driving piece through a first driving rod, a through hole for accommodating a second driving rod is formed in the connecting plate, one end of the second driving rod is connected with the second driving piece, the other end of the second driving rod is connected with the upper plunger, the upper plunger is sleeved on the outer side of the upper plunger, and one end of the upper plunger is fixedly installed on the connecting plate;
lower mould subassembly is installed on the base, including compression leg, shaping post, fixed block down, the fixed block sets up in the compression leg outside down, the compression leg surrounds with the fixed block down and forms a cavity, the shaping post is installed in the cavity, and its bottom is connected with flexible post.
The material pushing plate is fixedly arranged on the base and arranged on one side of the lower die assembly; the material pushing plate is mainly used for pushing a punched and molded product to a conveying belt from a mold.
The transmission band sets up in one side relative with the scraping wings. The conveying belt is used for pushing the material pushing plate and the pushed product
Preferably, the lower end of the upper cutting column is provided with a cutter. The cutter is arranged on the upper cutting column, and when the upper cutting column moves downwards, the cutter cuts the casting tape into required size.
Preferably, the lower compression leg and the upper compression leg have the same diameter. The upper and lower compression columns compress the casting tape so as to facilitate subsequent processing.
Preferably, the fixed block is fixedly installed on the base through a screw. And the lower die assembly is further removed by replacing the fixed block, and the lower die assembly is replaced according to the required product specification.
Preferably, the contact surface of the upper pressing column and the lower pressing column is correspondingly provided with a template. The upper compression leg and the lower compression leg are contacted to form a die cavity, the tape casting tape is formed by stamping the upper compression leg and the lower compression leg through a surface template, the surface of the upper compression leg is a convex film plate, the surface of the lower compression leg is a concave die, and the upper compression leg and the lower compression leg are combined to be stamped into a required product.
Preferably, the transmission roller moves oppositely, and the surface of the transmission roller is coated with a rubber layer. The rubber layer can protect the excessive damage to the tape casting winding caused by extrusion, and the molding of the water valve plate is influenced.
Compared with the prior art, the utility model, following beneficial effect has:
the utility model discloses a former for ceramic water valve piece, the structure is inseparable, adopts the method of putting band pulley, compression roller, transmission pair roller three and combining, has accomplished the branch of casting winding and has put, has guaranteed that casting winding speed is even in the release process, and the direction is certain and smooth to be carried to die-cut device; in the die-cut device, the combination of using upper and lower membrane module, at first, the lower post that pushes down compresses tightly the curtain coating winding and carries out the surface forming simultaneously, go up the cutter and cut the curtain coating winding, go up the post and carry out the side shaping to the curtain coating winding after the cutting, two sets of actions go on simultaneously, improved machining efficiency when having guaranteed product quality, the water valve block after the shaping is delivered to the transmission band by the scraping wings, transports to relevant position, has accelerated process velocity greatly, factor of safety has been improved simultaneously. The forming process of the water valve plate is simplified, the bending phenomenon is not easy to occur in the forming process, and the flatness of the contact surface is ensured.
Drawings
FIG. 1 is a schematic view of the water valve plate of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a descending view of the upper compression leg of the present invention;
fig. 5 is a descending view of the upper column of the present invention.
Reference numerals: 1. a base; 2. a frame; 3. releasing the belt wheel; 4. driving the pair rollers; 5. an upper die assembly; 6. a lower die assembly; 7. a material pushing plate; 8. a conveyor belt; 31. a support; 32. a compression roller; 51. a first driving member; 52. a second driving member; 53. a connecting plate; 54. pressing the column upwards; 55. upper cutting the column; 61. pressing the column; 62. forming a column; 63. a fixed block; 511. a first drive lever; 521. a second drive lever; 551. a cutter; 621. a telescopic column; 101. a sealing surface; 102. a via hole; 103. and (3) a mounting surface.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "front", "back", "left", "right", "up", "down", etc. are based on the directions or positional relationships shown in the drawings, and are only for convenience of description, but not for indicating or implying that the indicated device or element must have a specific direction, and be constructed and operated in a specific direction, and therefore, the present invention is not to be construed as being limited to the present invention.
As shown in fig. 1, the water valve sheet to be formed in this embodiment mainly includes: the sealing surface 101, the through hole 102 and the mounting surface 103, wherein the surface roughness of the sealing surface 101 is required to reach Ra0.1, the through hole 102 is used for conducting and regulating water quantity, the mounting surface 103 is mainly used for mounting, and the surface roughness of the mounting surface can reach Ra12.5.
As shown in fig. 2 and fig. 3, the forming apparatus for a ceramic water valve plate of this embodiment includes a base 1, a frame 2 disposed on the base 1, and further includes:
the belt releasing wheel 3 is arranged on the base 1 through a bracket 31, and one side of the belt releasing wheel 3 is provided with a press roller 32; the transmission pair roller 4 is arranged on one side of the press roller 32 far away from the belt releasing wheel 3; the tape laying wheel 3 rotates to convey the casting tape outwards, and the compression roller 32 adjusts the conveying direction of the casting tape to enable the casting tape to be horizontally arranged on the input transmission pair roller 4. So set up and guaranteed that the curtain coating winding feeding is level and smooth, provide the condition for next step punching press quality.
The punching device comprises an upper die assembly 5 and a lower die assembly 6,
the upper die assembly 5 is mounted on the frame 2 and comprises a first driving element 51, a second driving element 52, a connecting plate 53, an upper pressing column 54 and an upper cutting column 55; the connecting plate 53 is connected with the first driving piece 51 through the first driving rod 511, a through hole for accommodating the second driving rod 521 is formed in the connecting plate 53, one end of the second driving rod 521 is connected with the second driving piece 52, the other end of the second driving piece is connected with the upper cutting column 55, the second driving piece 52 drives the upper cutting column 55 to move up and down, the upper cutting column 55 is sleeved outside the upper pressing column 54, one end of the upper pressing column 54 is fixedly installed on the connecting plate 53, and the first driving piece 51 drives the connecting plate 53 to move up and down so as to drive the upper pressing column 54 and the upper cutting column 55 to synchronously move up and down; the first driver 51 and the second driver 52 are air cylinders.
The lower die assembly 6 is arranged on the base 1 and comprises a lower pressing column 61, a forming column 62 and a fixing block 63, the fixing block 63 is arranged on the outer side of the lower pressing column 61, the lower pressing column 61 and the fixing block 63 surround to form a cavity, the forming column 62 is arranged in the cavity, and the bottom of the forming column is connected with a telescopic column 621; the forming post 62 is movable up and down within the cavity by the attached telescoping post 621.
The material pushing plate 7 is fixedly arranged on the base 1 and is arranged on one side of the lower die assembly 6; and the conveying belt 8 is arranged on the side opposite to the material pushing plate 7.
Specifically, the upper column 55 is provided with a cutter 551 at the lower end thereof. The cutter 551 cuts the casting tape.
The lower compression leg 61 and the upper compression leg 54 have the same diameter. The sizes of the upper surface and the lower surface of the water valve plate are ensured to be the same.
The fixing block 63 is fixedly mounted on the base 1 by screws.
The contact surface of the upper pressing column 54 and the lower pressing column 61 is correspondingly provided with a template.
The driving counter roller 4 moves towards each other and the surface thereof is coated with a rubber layer. But opposite movement carries the curtain coating winding, and the rubber layer can protect the curtain coating winding to be crowded bad, can guarantee the level and smooth of curtain coating winding simultaneously.
The utility model discloses a theory of operation:
as shown in fig. 1 to 3, when a user uses the apparatus, firstly, a casting tape is installed on the tape placing wheel 3, the casting tape is placed on the transmission pair roller 4 through the compression roller 32, and the transmission pair roller 4 feeds the casting tape into the punching device;
as shown in fig. 4, the first driving member 51 drives the first driving rod 511 to move downwards, the connecting plate 53 moves downwards, the upper plunger 54 and the upper plunger 55 move downwards synchronously, the contact surface of the upper plunger 54 is a convex template, the contact surface of the lower plunger 61 is a concave template, the through hole 102 of the water valve sheet is punched through, the smoothness of the sealing surface 101 does not change, the opposite surface of the sealing surface 101 is provided with a punching allowance, the smoothness is reduced, the actual use is not affected, and meanwhile, the casting tape is cut by the cutter 551 on the upper plunger 55.
As shown in fig. 5, the second driving element 52 drives the second driving rod 521 to move downwards, so as to drive the upper cut column 55 to move downwards continuously, the forming column 62 is pressed, the telescopic column 621 connected with the forming column is compressed, the edge of the cut casting tape is punched and bent by the upper cut column 55 to form the mounting surface 103, the forming is completed, the first driving element 51 and the second driving element 52 drive the first driving rod 511 and the second driving rod 521 to move upwards respectively, the telescopic column 621 extends out to push out the punched water valve sheet, and at this time, the push plate 7 pushes the water valve sheet to the conveying belt 8. The utility model discloses a former for pottery water valve piece, compact structure has simplified manufacturing procedure, and production efficiency is high, and artifical the participation is few, has practiced thrift the cost, has improved the performance of enterprises.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a former for pottery water valve piece, includes base (1), sets up frame (2) on base (1), its characterized in that still includes:
the belt releasing wheel (3) is arranged on the base (1) through a support (31), and a pressing roller (32) is arranged on one side of the belt releasing wheel (3);
the transmission pair roller (4) is arranged on one side of the press roller (32) far away from the belt releasing wheel (3);
the punching device comprises an upper die component (5) and a lower die component (6),
the upper die assembly (5) is arranged on the rack (2) and comprises a first driving part (51), a second driving part (52), a connecting plate (53), an upper pressing column (54) and an upper cutting column (55); the connecting plate (53) is connected with the first driving piece (51) through the first driving rod (511), a through hole for accommodating the second driving rod (521) is formed in the connecting plate (53), one end of the second driving rod (521) is connected with the second driving piece (52), the other end of the second driving rod is connected with the upper cutting column (55), the upper cutting column (55) is sleeved on the outer side of the upper pressing column (54), and one end of the upper pressing column (54) is fixedly mounted on the connecting plate (53);
the lower die assembly (6) is arranged on the base (1) and comprises a lower pressing column (61), a forming column (62) and a fixing block (63), the fixing block (63) is arranged on the outer side of the lower pressing column (61), the lower pressing column (61) and the fixing block (63) are surrounded to form a cavity, the forming column (62) is arranged in the cavity, and the bottom of the forming column is connected with a telescopic column (621);
the material pushing plate (7) is fixedly arranged on the base (1) and is arranged on one side of the lower die assembly (6);
the transmission band (8) is arranged on one side opposite to the material pushing plate (7).
2. The forming apparatus for ceramic water valve sheet according to claim 1, wherein: the lower end of the upper cutting column (55) is provided with a cutter (551).
3. The forming apparatus for ceramic water valve sheet according to claim 2, wherein: the diameter of the lower compression leg (61) is the same as that of the upper compression leg (54).
4. The forming apparatus for ceramic water valve sheet according to claim 3, wherein: the fixed block (63) is fixedly arranged on the base (1) through screws.
5. The forming apparatus for ceramic water valve sheet according to claim 4, wherein: and a template is correspondingly arranged on the contact surface of the upper compression column (54) and the lower compression column (61).
6. The forming apparatus for ceramic water valve sheet according to claim 5, wherein: the transmission pair rollers (4) move oppositely, and the surfaces of the transmission pair rollers are coated with rubber layers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020624916.5U CN212352360U (en) | 2020-04-23 | 2020-04-23 | Forming equipment for ceramic water valve plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020624916.5U CN212352360U (en) | 2020-04-23 | 2020-04-23 | Forming equipment for ceramic water valve plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212352360U true CN212352360U (en) | 2021-01-15 |
Family
ID=74133627
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020624916.5U Active CN212352360U (en) | 2020-04-23 | 2020-04-23 | Forming equipment for ceramic water valve plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212352360U (en) |
-
2020
- 2020-04-23 CN CN202020624916.5U patent/CN212352360U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: HUNAN FOKING ELECTRONICS CO.,LTD. Assignor: Xinxing Electronic Ceramics Co.,Ltd. Contract record no.: X2024980012838 Denomination of utility model: A molding equipment for ceramic water valve plates Granted publication date: 20210115 License type: Common License Record date: 20240829 |