CN212351663U - Special robot work system is inhaled to magnetism - Google Patents
Special robot work system is inhaled to magnetism Download PDFInfo
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- CN212351663U CN212351663U CN202020939121.3U CN202020939121U CN212351663U CN 212351663 U CN212351663 U CN 212351663U CN 202020939121 U CN202020939121 U CN 202020939121U CN 212351663 U CN212351663 U CN 212351663U
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Abstract
The utility model provides a magnetic special robot working system, which comprises a derusting robot, a remote controller, an electric control cabinet and a sand blasting device; the rust removal robot comprises a driving module, a magnetic adsorption module, a mechanical arm module, a rust removal module, a control box module and a machine body; the driving module and the magnetic adsorption module are fixed at the bottom of the machine body and used for ensuring that the rust removal robot is adsorbed on the outer surface of the ship and moves forwards, backwards and turns; the mechanical arm module is used for fixing the derusting module and the machine body, the derusting module comprises a spray gun, a sand outlet pipe and a sand return pipe, the sand outlet pipe and the sand return pipe are fixed at the tail end of the spray gun, and the sand outlet pipe and the sand return pipe are respectively connected to a sand blasting device; a sealing cover is arranged on the side wall of the spray gun, and the top of the sealing cover is communicated with the sand return pipe; the control box module is used for receiving a control instruction sent by the remote controller; the electric control cabinet is used for providing electric energy for the derusting robot and the sand blasting device; by adopting the sealing cover, the self-adaption can be carried out on the uneven outer surface, and the environmental adaptability of the rust removal operation is improved.
Description
Technical Field
The utility model belongs to the technical field of marine facilities, concretely relates to special robot work system is inhaled to magnetism.
Background
With the development of marine technology, more and more ships are used for the development of marine services. However, since seawater contains various chemical substances, seawater is severely corrosive to the main steel plates of ships; meanwhile, seawater contains various marine organisms, and there are many adsorptive organisms among the marine organisms, which are adsorbed on ships and then cause the ship body to rust as the use time increases. After the ship body rusts, the rust has serious corrosivity on the ship body, if the rust on the ship body is not removed, the corrosion of the rust on the ship body is more and more serious along with the increase of the rust, namely, if the rust removing treatment is not carried out for a long time, the service life of the ship is seriously influenced, and therefore, the rust removing on the ship body of the marine ship is a means for prolonging the service life of the ship.
The modes of rust removal for ships generally comprise two rust removal modes of mechanical rust removal and chemical rust removal, wherein the mechanical rust removal generally comprises electric rust removal, sand blasting rust removal, high-pressure water abrasive rust removal and shot blasting rust removal. The sand blasting and rust removal mainly realizes rust removal on the metal surface by the jet erosion effect of particles. The existing sand blasting and rust removing equipment can only adapt to a relatively smooth rust removing target, cannot adapt to a convex surface existing on a ship, and has the problem that sand grains are leaked out due to the fact that the rust removing effect is general and at the convex surface position.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a special robot work system is inhaled to magnetism to solve the unable normal problem of operation of convex surface that current sandblast rust cleaning equipment exists on to boats and ships.
The utility model provides a following technical scheme:
a magnetic special robot working system is characterized by comprising a derusting robot, a remote controller, an electric control cabinet and a sand blasting device; the rust removal robot comprises a driving module, a magnetic adsorption module, a mechanical arm module, a rust removal module, a control box module and a machine body; the driving module and the magnetic adsorption module are fixed at the bottom of the machine body and used for ensuring that the rust removal robot is adsorbed on the outer surface of the ship and moves forwards, backwards and turns; the mechanical arm module is used for fixing the derusting module and the machine body, the derusting module comprises a spray gun, a sand outlet pipe and a sand return pipe, the sand outlet pipe and the sand return pipe are fixed at the tail end of the spray gun, a sealing hairbrush is fixed at the top of the spray gun, and the sand outlet pipe and the sand return pipe are respectively connected to a sand blasting device; the side wall of the spray gun is provided with a sealing cover, and the top of the sealing cover is communicated with a sand return pipe; the control box module is used for receiving a control instruction sent by the remote controller and driving the rust removal robot to operate; and the electric control cabinet is used for providing electric energy for the rust removal robot and the sand blasting device and controlling the start and stop of the rust removal robot and the sand blasting device.
Preferably, the sealing cover comprises a lower ring seat and an upper ring seat which are arranged at the bottom and the top of the spray gun, at least two spring columns are connected between the upper ring seat and the lower ring seat, and the spring columns are arranged in an array along the axial lead of the spray gun; a cover rod is movably arranged on each spring post and extends to the outer side of the bottom of the spray gun; the sealing cover also comprises cover cloth and a connecting pipe, the top of the cover cloth is fixed on the upper ring seat, and the bottom of the cover cloth is respectively fixed at the bottom of the cover rod; the cover cloth is provided with a conduit and is connected to the sand return pipe through the conduit.
Preferably, the spring post comprises a rod body and two springs sleeved on the rod body, a sliding block is fixed between the two springs, and the sliding block is movably sleeved on the rod body and connected with the cover rod.
Preferably, the bottom of the cover rod is provided with a permanent magnet or an electromagnet for adsorbing the surface of the ship, and the electromagnet is connected to the control box module through a lead.
Preferably, the bottom of the cover rod is provided with a cleaning brush, the cover rod is provided with a vibrator, and the vibrator is connected to the control box module through a lead.
Preferably, the cover cloth is unfolded into a fan shape and made of elastic wear-resistant materials.
The utility model has the advantages that:
the utility model discloses a special robot work system is inhaled to magnetism, through rust cleaning robot, remote controller, electric control cabinet and sand blasting unit, compare traditional manual rust cleaning operation, rust cleaning efficiency is high, the cost of removing rust is low; the rust removal robot adopts a modular design, and is convenient to maintain, load, unload and transport; by adopting the sealing cover, the self-adaption can be carried out on the uneven outer surface, and the environmental adaptability of the rust removal operation is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the rust removing robot of the present invention;
FIG. 2 is a schematic structural diagram of a mechanical arm module and a derusting module;
FIG. 3 is a schematic diagram of a rust removing structure;
FIG. 4 is a schematic view of the operating state of the sealing boot;
fig. 5 is a flow chart of the present invention.
Detailed Description
Example 1
The magnetic special robot working system comprises a derusting robot 1, a remote controller, an electric control cabinet and a sand blasting device;
as shown in fig. 1-3, the rust removing robot 1 includes a driving module, a magnetic adsorption module, a mechanical arm module 2, a rust removing module 3, a control box module and a machine body; the driving module comprises driving wheels and driven wheels, the two driving wheels are fixed at the front part of the machine body and provide power through a servo motor and a speed reducer, and the servo motor is connected to the control box module through a lead; the driven wheel is a universal wheel and is arranged in the center of the rear part of the machine body; the magnetic adsorption module respectively comprises permanent magnets arranged on the driving wheel and the driven wheel, and the machine body is ensured to be adsorbed on the outer surface of the ship; the mechanical arm module 2 mainly comprises a rotary table, a swing rod and an electric push rod, wherein the swing rod is installed on the rotary table and can swing left and right within a certain range under the driving of the rotary table, the electric push rod is installed between the swing rod and the rotary table and can drive the swing rod to rotate up and down within a certain range, and then the distance between the derusting device and the outer surface of the ship is controlled.
The driving module and the magnetic adsorption module are fixed at the bottom of the machine body and used for ensuring that the rust removing robot 1 is adsorbed on the outer surface of a ship and moves forwards, backwards and turns; the mechanical arm module 2 is used for fixing the derusting module 3 and the machine body, the derusting module 3 comprises a spray gun 31, a sand outlet pipe 32 and a sand return pipe 33, the sand outlet pipe 32 and the sand return pipe 33 are fixed at the tail end of the spray gun 31, a sealing brush is fixed at the top of the spray gun 31, and the sand outlet pipe 32 and the sand return pipe 33 are respectively connected to a sand blasting device; a sealing cover 4 is arranged on the side wall of the spray gun 31, and the top of the sealing cover 4 is communicated with a sand return pipe 33; the control box module is used for receiving a control instruction sent by the remote controller and driving the rust removal robot 1 to operate; the electric control cabinet is used for providing electric energy for the rust removal robot 1 and the sand blasting device and controlling starting and stopping.
As shown in fig. 4, the sealing cover 4 includes a lower ring seat 42 and an upper ring seat 41 disposed at the bottom and the top of the spray gun 31, at least two spring columns 43 are connected between the upper ring seat 41 and the lower ring seat 42, and the spring columns 43 are arranged in an array along the axial line of the spray gun 31; a cover rod 44 is movably arranged on each spring post 43, and the cover rod 44 extends to the outer side of the bottom of the spray gun 31; the sealing cover 4 further comprises a cover cloth 45 and a connecting pipe, the top of the cover cloth 45 is fixed on the upper ring seat 41, and the bottoms of the cover cloth 45 are respectively fixed on the bottoms of the cover rods 44; the cover cloth 45 is provided with a conduit 46 and is connected to the sand return pipe 33 through the conduit 46; the spring column 43 comprises a rod body and two springs sleeved on the rod body, a sliding block is fixed between the two springs, the sliding block is movably sleeved on the rod body and connected with the cover rod 44, and the cover cloth 45 is unfolded to be fan-shaped and made of elastic wear-resistant materials.
Example 2
On the basis of embodiment 1, the bottom of the cover rod 44 is provided with a permanent magnet or an electromagnet for adsorbing the surface of the ship, and the electromagnet is connected to the control box module through a lead; the suction sealing effect of the seal cover 4 can be increased.
Example 3
On the basis of embodiment 1, the bottom of the cover rod 44 is provided with a cleaning brush, and the cover rod 44 is provided with a vibrator which is connected to the control box module through a lead. Because the surface of the ship body has a plurality of attachments, the working condition of the derusting robot 1 is greatly influenced, and the derusting operation of the derusting robot 1 is not facilitated. The cleaning brush is driven by the vibrator to clean ship attachments and certain rust on the surface in the walking process, so that better working conditions are created for the spray gun 31.
As shown in fig. 5, the working process of the magnetic special robot working system is as follows:
s1, checking whether the working states of the rust removing robot 1, the remote controller, the electric control cabinet and the sand blasting device are intact;
s2, adjusting the tightness between the derusting module 3 and the outer surface of the ship through the mechanical arm module 2;
s3, starting the derusting robot 1 and the sand blasting device through the electric control cabinet;
s4, operating the remote controller to control the rust removing robot 1 to move and work on the outer surface of the ship;
s5, enabling the sand particles to leave the sand blasting device from the sand outlet pipe 32 and return to the sand blasting device through the sand return pipe 33, and circularly working to perform rust removal operation on the surface of the ship;
s6, when the derusting robot 1 passes through the convex surface 5, the sealing surface is compensated by the sealing cover 4 to ensure the normal operation of the spray gun 31, the sand outlet pipe 32 and the sand return pipe 33;
and S7, closing the derusting robot 1 and the sand blasting device through the electric control cabinet after the operation is finished.
Labeled as:
1 derusting robot
2 mechanical arm module
3 derusting module 31 spray gun 32 sand outlet pipe 33 sand return pipe
4 the upper ring seat 42 and the lower ring seat 43 of the sealing cover 41, the spring post 44, the cover rod 45, the cover cloth 46 and the conduit
5 convex surface.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A magnetic special robot working system is characterized by comprising a derusting robot, a remote controller, an electric control cabinet and a sand blasting device;
the rust removal robot comprises a driving module, a magnetic adsorption module, a mechanical arm module, a rust removal module, a control box module and a machine body;
the driving module and the magnetic adsorption module are fixed at the bottom of the machine body and used for ensuring that the rust removal robot is adsorbed on the outer surface of the ship and moves forwards, backwards and turns; the mechanical arm module is used for fixing the derusting module and the machine body, the derusting module comprises a spray gun, a sand outlet pipe and a sand return pipe, the sand outlet pipe and the sand return pipe are fixed at the tail end of the spray gun, a sealing hairbrush is fixed at the top of the spray gun, and the sand outlet pipe and the sand return pipe are respectively connected to a sand blasting device; the side wall of the spray gun is provided with a sealing cover, and the top of the sealing cover is communicated with a sand return pipe;
the control box module is used for receiving a control instruction sent by the remote controller and driving the rust removal robot to operate;
and the electric control cabinet is used for providing electric energy for the rust removal robot and the sand blasting device and controlling the start and stop of the rust removal robot and the sand blasting device.
2. The magnetic special robot working system according to claim 1, wherein the sealing cover comprises a lower ring seat and an upper ring seat which are arranged at the bottom and the top of the spray gun, at least two spring columns are connected between the upper ring seat and the lower ring seat, and the spring columns are arranged in an array along the axial lead of the spray gun; a cover rod is movably arranged on each spring post and extends to the outer side of the bottom of the spray gun; the sealing cover also comprises cover cloth and a connecting pipe, the top of the cover cloth is fixed on the upper ring seat, and the bottom of the cover cloth is respectively fixed at the bottom of the cover rod; the cover cloth is provided with a conduit and is connected to the sand return pipe through the conduit.
3. The magnetic special robot working system according to claim 2, wherein the spring post comprises a rod body and two springs sleeved on the rod body, a sliding block is fixed between the two springs, and the sliding block is movably sleeved on the rod body and connected with the cover rod.
4. The magnetic special robot working system as claimed in claim 2, wherein the bottom of the hood rod is provided with a permanent magnet or an electromagnet for adsorbing the surface of the ship, and the electromagnet is connected to the control box module through a wire.
5. The magnetic special robot working system as claimed in claim 2, wherein the bottom of the cover rod is provided with a cleaning brush, the cover rod is provided with a vibrator, and the vibrator is connected to the control box module through a wire.
6. The magnetic special robot working system as claimed in claim 2, wherein the cover cloth is spread out in a fan shape and made of an elastic wear-resistant material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020939121.3U CN212351663U (en) | 2020-05-28 | 2020-05-28 | Special robot work system is inhaled to magnetism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020939121.3U CN212351663U (en) | 2020-05-28 | 2020-05-28 | Special robot work system is inhaled to magnetism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212351663U true CN212351663U (en) | 2021-01-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020939121.3U Active CN212351663U (en) | 2020-05-28 | 2020-05-28 | Special robot work system is inhaled to magnetism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212351663U (en) |
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2020
- 2020-05-28 CN CN202020939121.3U patent/CN212351663U/en active Active
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