CN212350775U

CN212350775U - Full-automatic copper shrapnel welding machine

Info

Publication number: CN212350775U
Application number: CN202020671386.XU
Authority: CN
Inventors: 江君
Original assignee: Dongguan Ouyu Precision Technology Co ltd
Current assignee: Dongguan Ouyu Precision Technology Co ltd
Priority date: 2020-04-28
Filing date: 2020-04-28
Publication date: 2021-01-15
Anticipated expiration: 2030-04-28

Abstract

The utility model provides a full-automatic copper shrapnel welding machine, including casing and the workstation of setting on the casing, the workstation is used for welding iron-clad and copper shrapnel, the workstation includes copper shrapnel feed mechanism, biography material arm, moving mechanism, copper shrapnel cutting mechanism and laser-beam welding machine, moving mechanism is located the workstation center, the laser-beam welding machine is located directly over the moving mechanism front end, copper shrapnel cutting mechanism is located the moving mechanism right side, copper shrapnel feeding mechanism is located the moving mechanism front side, biography material arm is located moving mechanism rear end upper and copper shrapnel cutting mechanism's top; the utility model discloses not only improved production efficiency, used manpower sparingly, and effectively prevented that the product from leaking to weld, rewelding the function, reduced the good and bad of artifical reexamination product, avoided staff's erroneous judgement operation.

Description

Full-automatic copper shrapnel welding machine

Technical Field

The utility model relates to a welding process technical field specifically is a full-automatic copper shrapnel welding machine.

Background

In the production of products, welding is one of the important steps, and laser welding is an efficient and precise welding method using a laser beam with high energy density as a heat source. Laser welding is one of the important aspects of the application of laser material processing techniques. The 20 th century and the 70 th century are mainly used for welding thin-wall materials and low-speed welding, and the welding process belongs to a heat conduction type, namely, the surface of a workpiece is heated by laser radiation, the surface heat is diffused inwards through heat conduction, and the workpiece is melted to form a specific molten pool by controlling parameters such as the width, the energy, the peak power, the repetition frequency and the like of laser pulses. Due to the unique advantages, the welding method is successfully applied to the precise welding of micro and small parts. Because the processing part of this product is less, and needs its machining precision higher, if manual positioning processing causes the product easily to cause badly, and machining efficiency is low, for this reason, we developed a full-automatic copper shrapnel welding machine.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic copper shrapnel welding machine to solve the problem that proposes among the above-mentioned background art.

For realizing above-mentioned purpose, the utility model provides a following technical scheme, a full-automatic copper shrapnel welding machine, including the casing and set up the workstation on the casing, the workstation is used for welding iron-clad and copper shrapnel, the workstation includes copper shrapnel feed mechanism, biography material arm, moving mechanism, copper shrapnel cutting mechanism and laser-beam welding machine, moving mechanism is located the workstation center, laser-beam welding machine is located the moving mechanism front end directly over, copper shrapnel cutting mechanism is located the moving mechanism right side, copper shrapnel feed mechanism is located the moving mechanism front side, biography material arm is located moving mechanism rear end top and copper shrapnel cutting mechanism's top.

Preferably, the copper elastic sheet feeding mechanism mainly comprises a material taking mechanical arm and a material feeding platform, the material feeding platform is located on the right side of the material taking mechanical arm, a first air cylinder is arranged on the material taking mechanical arm, a first connecting plate is arranged at the output end of the first air cylinder, the output direction of the first air cylinder points to the moving mechanism, a second air cylinder is arranged at the upper end of the first connecting plate, a suction seat is arranged at the output end below the second air cylinder, and the suction seat extends towards the material feeding platform.

Preferably, the feeding table is provided with a pressing knife propulsion module and a pressing block cutting module, the pressing block cutting module is located on the rear side of the pressing knife propulsion module, the pressing knife propulsion module comprises a pressing knife propulsion part and a third cylinder, the third cylinder is in linkage connection with the pressing knife propulsion part, the pressing block cutting module mainly comprises a fourth cylinder and a pressing cutting block, and the pressing cutting block is arranged below the output end of the fourth cylinder.

Preferably, the moving mechanism mainly comprises a fifth cylinder and a first positioning block, the first positioning block is arranged at the output end of the fifth cylinder, the fifth cylinder can push the copper elastic sheet feeding mechanism to one side, and the first positioning block can reciprocate back and forth through the output of the fifth cylinder.

Preferably, the copper shrapnel cutting mechanism mainly comprises a sixth cylinder and a seventh cylinder, a cutting block is arranged at the output end of the sixth cylinder, the output direction of the sixth cylinder points to the moving mechanism, the seventh cylinder is positioned behind the sixth cylinder, a second positioning block is arranged at the output end of the seventh cylinder, the second positioning block can reciprocate up and down through the output of the seventh cylinder, and the horizontal position of the cutting block and the horizontal position of the second positioning block are leveled in the output direction of the seventh cylinder.

Preferably, the material conveying mechanical arm mainly comprises an eighth cylinder, a second moving plate is arranged at the output end of the eighth cylinder, a ninth cylinder, a tenth cylinder and an eleventh cylinder are arranged on the second moving plate, the ninth cylinder, the tenth cylinder and the eleventh cylinder are distributed in a linear array mode, and cylinder clamps are arranged at the output ends below the ninth cylinder, the tenth cylinder and the eleventh cylinder.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model mainly comprises a copper elastic sheet feeding mechanism, a material conveying mechanical arm, a moving mechanism, a copper elastic sheet cutting mechanism and a laser welding machine, wherein the copper elastic sheet is moved to the moving mechanism through the matching of the material taking mechanical arm, the pressing knife pushing module and the pressing block cutting module on the copper elastic sheet feeding mechanism; the first positioning block on the moving mechanism is used for fixing the iron shell and the copper elastic sheet, and laser welding is carried out through a laser welding machine; the product which is subjected to soldering tin by the tenth suction seat on the material conveying mechanical arm moves to the copper shrapnel cutting mechanism, and the copper shrapnel cutting mechanism cuts off redundant rim charge; finally, the finished product is adsorbed and taken out through an eleventh adsorption seat on the material conveying mechanical arm; the automatic processing is carried out through the cooperation of the device and the mechanism, so that the production efficiency is improved, the labor is saved, the functions of welding missing and re-welding of products are effectively prevented, the defects of manual re-inspection of the products are reduced, and the error judgment operation of workers is avoided.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of a copper pellet feeding mechanism of the present invention;

FIG. 3 is a schematic view of the structure of the feeding table of the present invention;

FIG. 4 is a schematic structural view of the moving mechanism of the present invention;

fig. 5 is a schematic structural view of the copper spring plate cutting mechanism of the present invention;

FIG. 6 is a schematic view of the sixth cylinder and cutting block of FIG. 5;

FIG. 7 is a schematic view of the structure of the material transferring mechanical arm of the present invention;

fig. 8 is a schematic structural view of the material belt of the present invention;

fig. 9 is a schematic view of the product structure after the processing of the present invention is completed.

Wherein, 1, a shell; 2. a work table; 3. an iron shell; 4. a copper spring plate; 5. a copper pellet feeding mechanism; 6. a material conveying mechanical arm; 7. a moving mechanism; 8. a copper spring plate cutting mechanism; 9. laser welding machine; 10. a material taking mechanical arm; 11. a feeding table; 12. a first cylinder; 13. a first connecting plate; 14. a second cylinder; 15. a suction seat; 16. a briquetting and cutting module; 17. a blade pressing propulsion module; 19. a pressing knife pushing part; 20. a third cylinder; 21. a fourth cylinder; 22. pressing and cutting the blocks; 23. a fifth cylinder; 24. a first positioning block; 25. a sixth cylinder; 26. a seventh cylinder; 27. cutting the block; 28. a second positioning block; 29. an eighth cylinder; 30. a second moving plate; 31. a ninth cylinder; 32. a tenth cylinder; 33. an eleventh cylinder; 34. a cylinder clamp; 35. a material belt; 36. and (7) connecting the sheets.

Detailed Description

The technical solutions in the embodiments of the present invention are described below clearly and completely, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 9, a full-automatic copper shrapnel welding machine comprises a machine shell 1 and a workbench 2 arranged on the machine shell 1, wherein the workbench 2 is used for welding an iron shell 3 and a copper shrapnel 4, and is characterized in that the workbench 2 comprises a copper shrapnel feeding mechanism 5, a material conveying mechanical arm 6, a moving mechanism 7, a copper shrapnel cutting mechanism 8 and a laser welding machine 9, the moving mechanism 7 is positioned in the center of the workbench 2, the laser welding machine 9 is positioned right above the front end of the moving mechanism 7, the copper shrapnel cutting mechanism 8 is positioned on the right side of the moving mechanism 7, the copper shrapnel feeding mechanism 5 is positioned on the front side of the moving mechanism 7, the material conveying mechanical arm 6 is positioned above the rear end of the moving mechanism 7 and above the copper shrapnel cutting mechanism 8, the laser welding machine 10 of the embodiment is connected with a CCD, and then the data of the copper shrapnel 4 and the iron, and welding the data after the data capture is finished.

Specifically, the copper elastic sheet feeding mechanism 5 mainly comprises a feeding mechanical arm 10 and a feeding table 11, wherein the feeding table 11 is located on the right side of the feeding mechanical arm 10, a first cylinder 12 is arranged on the feeding mechanical arm 10, a first connecting plate 13 is arranged at the output end of the first cylinder 12, the output direction of the first cylinder 12 points to the moving mechanism 7, a second cylinder 14 is arranged at the upper end of the first connecting plate 13, a suction seat 15 is arranged at the output end below the second cylinder 14, the suction seat 15 extends towards the feeding table 11, and the suction seat 15 is used for adsorbing a copper elastic sheet 4 to transmit the copper elastic sheet.

Specifically, be equipped with on the material loading platform 11 and press sword to impel module 17 and briquetting cutting module 16, just briquetting cutting module 16 is located and presses sword to impel module 17 rear side, press sword to impel module 17 to include press sword propulsion portion 19 and third cylinder 20, third cylinder 20 is connected with the linkage of press sword propulsion portion 19, briquetting cutting module 16 mainly includes fourth cylinder 21 and pressure cutting piece 22, pressure cutting piece 22 sets up the below at fourth cylinder 21 output. The pressing knife pushing module 17 on the feeding table 11 of this embodiment is used for pushing the material belt 35 to the pressing block cutting module 16, the material belt is provided with a plurality of copper elastic sheets 4 and a plurality of connecting sheets 36 integrally connected with the copper elastic sheets 4, the pressing knife pushing portion 19 includes a pressing knife block and a pressing knife resetting block, the third cylinder 20 moves the pressing knife block backwards to press downwards and contact the material belt 35 to push the material belt forwards, the third cylinder 20 pushes the rear end of the pressing knife block forwards to insert into the pressing knife resetting block, the pressing knife block lifts to be separated from the contact with the material belt 7, the third cylinder 20 repeatedly moves to push the material belt 35 to the pressing block cutting module 16, the fourth cylinder 21 drives the pressing cutting block 22 to press downwards, and the copper elastic sheets 4 and the connecting sheets 36 integrally connected with the copper elastic sheets 4 are cut away from the material belt 35.

Specifically, the moving mechanism 7 mainly comprises a fifth cylinder 23 and a first positioning block 24, the first positioning block 24 is arranged at the output end of the fifth cylinder 23, the fifth cylinder 23 can push the copper elastic sheet feeding mechanism 5 in a direction close to one side, the first positioning block 24 can reciprocate back and forth through the output of the fifth cylinder 23, and the first positioning block 24 provided with the iron shell 3 and the copper elastic sheet 4 is pushed to the lower part of the laser welding machine 9 through the output of the fifth cylinder 23.

Specifically, the copper shrapnel cutting mechanism 8 mainly comprises a sixth cylinder 25 and a seventh cylinder 26, a cutting block 27 is arranged at the output end of the sixth cylinder 25, the output direction of the sixth cylinder 25 points to the moving mechanism 7, the seventh cylinder 26 is positioned behind the sixth cylinder 25, a second positioning block 28 is arranged at the output end of the seventh cylinder 26, the second positioning block 28 can be output by the seventh cylinder 26 to reciprocate up and down, the output direction of the seventh cylinder 26 is upward, the horizontal positions of the cutting block 27 and the second positioning block 28 are level, the connecting sheet 36 and the copper shrapnel 4 are connected into a whole, the sixth cylinder 25 pushes the cutting block 27 to move leftwards, the connecting sheet 27 is sleeved in the connecting sheet 36, the seventh cylinder 26 pushes the second positioning block 28 upwards, and the connecting sheet 36 is cut off by the cutting block 27.

Specifically, the material conveying mechanical arm 6 mainly comprises an eighth cylinder 29, a second moving plate 30 is arranged at the output end of the eighth cylinder 29, a ninth cylinder 31, a tenth cylinder 32 and an eleventh cylinder 33 are arranged on the second moving plate 30, the ninth cylinder 31, the tenth cylinder 32 and the eleventh cylinder 33 are distributed in a linear array, and cylinder clamps 34 are arranged at the output ends below the ninth cylinder 31, the tenth cylinder 32 and the eleventh cylinder 33. The above-mentioned components have three transport actions: the iron shell 3 can be moved to the first positioning block 24 from the previous step through the cooperation of the eighth cylinder 29, the ninth cylinder 31 and the corresponding cylinder clamp 34; the eighth cylinder 29, the tenth cylinder 32 and the corresponding cylinder clamp 34 are matched, so that the welded product can be moved from the first positioning block 24 to the second positioning block 28; the eighth cylinder 29, the eleventh cylinder 33 and the corresponding cylinder clamp 34 are matched, so that the processed product can be moved to the next process or taken out from the second positioning block 28; the three transport actions can be performed synchronously.

The working principle is as follows: when the device works, the material belt 35 is matched with the pressing knife propelling part 19 through the third air cylinder 20 to propel to the lower end of the pressing block cutting module 16, then the fourth air cylinder 21 drives the pressing block 22 to press downwards, the copper elastic sheet 4 and the connecting sheet 36 connected with the copper elastic sheet 4 into a whole are cut off from the material belt 35, the iron shell 3 is moved to the first positioning block 24 from the previous process through the matching of the eighth air cylinder 29, the ninth air cylinder 31 and the corresponding air cylinder clamp 34, the fifth air cylinder 23 pushes the first positioning block 24 to be right below the laser welding machine 9, the first air cylinder 12, the second air cylinder 14 and the suction seat 15 on the material taking mechanical arm 10 are in linkage matching motion, the integrated copper elastic sheet 4 and the connecting sheet 36 are moved to the first positioning block 24, the CCD laser welding machine 9 is connected to automatically capture data of the copper elastic sheet 4 and the iron shell 3, the data are welded after the data capture is completed, then the fifth air cylinder 23 drives the first positioning block 24 to reset, through the cooperation of the eighth cylinder 29, the tenth cylinder 32 and the corresponding cylinder clamp 34, the welded product is moved to the second positioning block 28 from the first positioning block 24, the sixth cylinder 25 pushes the cutting block 27 to move leftwards, the cutting block 27 is sleeved in the connecting sheet 36, the seventh cylinder 26 pushes the second positioning block 28 upwards, the connecting sheet 36 is cut off by the cutting block 27, the sixth cylinder 25 and the seventh cylinder 26 reset, and finally, through the cooperation of the eighth cylinder 29, the eleventh cylinder 33 and the corresponding cylinder clamp 34, the machined product can be moved to the next process or taken out from the second positioning block 28.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalent substitutions may be made on some of the technical features of the embodiments.

Claims

1. A full-automatic copper shrapnel welding machine comprises a machine shell (1) and a workbench (2) arranged on the machine shell (1), the workbench (2) is used for welding the iron shell (3) and the copper spring (4), it is characterized in that the workbench (2) comprises a copper spring plate feeding mechanism (5), a material conveying mechanical arm (6), a moving mechanism (7), a copper spring plate cutting mechanism (8) and a laser welding machine (9), the moving mechanism (7) is positioned at the center of the workbench (2), the laser welding machine (9) is positioned right above the front end of the moving mechanism (7), the copper spring plate cutting mechanism (8) is positioned at the right side of the moving mechanism (7), the copper spring plate feeding mechanism (5) is positioned at the front side of the moving mechanism (7), the material conveying mechanical arm (6) is positioned above the rear end of the moving mechanism (7) and above the copper elastic sheet cutting mechanism (8).

2. The full-automatic copper shrapnel welding machine according to claim 1, characterized in that, copper shrapnel feeding mechanism (5) mainly gets material arm (10) and material loading platform (11), material loading platform (11) are located the right side of getting material arm (10), it is equipped with first cylinder (12) on material arm (10) to get, first cylinder (12) output is equipped with first connecting plate (13), just the output direction directional moving mechanism (7) of first cylinder (12), first connecting plate (13) upper end is equipped with second cylinder (14), the output of second cylinder (14) below is equipped with inhales seat (15), should inhale seat (15) and extend to material loading platform (11) direction.

3. The full-automatic copper shrapnel welding machine according to claim 2, characterized in that, be equipped with on material loading platform (11) and press sword propulsion module (17) and briquetting cutting module (16), and briquetting cutting module (16) are located press sword propulsion module (17) rear side, press sword propulsion module (17) include press sword propulsion portion (19) and third cylinder (20), third cylinder (20) are connected with press sword propulsion portion (19) linkage, briquetting cutting module (16) mainly include fourth cylinder (21) and pressure cutting piece (22), pressure cutting piece (22) set up the below of fourth cylinder (21) output.

4. The full-automatic copper shrapnel welding machine according to claim 1, characterized in that, the moving mechanism (7) mainly comprises a fifth cylinder (23) and a first positioning block (24), the first positioning block (24) is arranged at the output end of the fifth cylinder (23), the fifth cylinder (23) can push towards the direction close to one side of the copper shrapnel feeding mechanism (5), and the first positioning block (24) can reciprocate back and forth through the output of the fifth cylinder (23).

5. The full-automatic copper shrapnel welding machine according to claim 1, characterized in that, the copper shrapnel cutting mechanism (8) mainly comprises a sixth cylinder (25) and a seventh cylinder (26), the output end of the sixth cylinder (25) is provided with a cutting block (27), the output direction of the sixth cylinder (25) points to the moving mechanism (7), the seventh cylinder (26) is positioned behind the sixth cylinder (25), the output end of the seventh cylinder (26) is provided with a second positioning block (28), the second positioning block (28) can reciprocate up and down through the output of the seventh cylinder (26), the output direction of the seventh cylinder (26) is upward, and the horizontal positions of the cutting block (27) and the second positioning block (28) are equal.

6. The full-automatic copper dome welding machine according to claim 1, characterized in that the material conveying mechanical arm (6) mainly comprises an eighth cylinder (29), a second moving plate (30) is arranged at the output end of the eighth cylinder (29), a ninth cylinder (31), a tenth cylinder (32) and an eleventh cylinder (33) are arranged on the second moving plate (30), the ninth cylinder (31), the tenth cylinder (32) and the eleventh cylinder (33) are distributed in a linear array, and cylinder clamps (34) are arranged at the output ends below the ninth cylinder (31), the tenth cylinder (32) and the eleventh cylinder (33).