CN212350010U

CN212350010U - Continuous processing machine for semi-trailer carriage plate

Info

Publication number: CN212350010U
Application number: CN202020794371.2U
Authority: CN
Inventors: 王光文; 王小涵
Original assignee: Shandong Ronghao Special Purpose Automobile Co ltd
Current assignee: Shandong Ronghao Special Purpose Automobile Co ltd
Priority date: 2020-05-14
Filing date: 2020-05-14
Publication date: 2021-01-15
Anticipated expiration: 2030-05-14

Abstract

The utility model discloses a continuous semitrailer carriage plate processing machine, including blowing frame, forming device, cutting device and receipts work or material rest, forming device includes the shaping seat, be provided with fixed length material feeding unit on the shaping seat, the both sides that lie in fixed length material feeding unit discharge end on the shaping seat are provided with the curb girder respectively, be connected with the back timber between the top of curb girder of both sides, be provided with lower die carrier between the curb girder of both sides, install the shaping lower mould on the lower die carrier, the sunken shaping groove that is provided with in shaping lower mould top surface, the downside of back timber is provided with lift drive, lift drive is connected with the die carrier, install the shaping upper die on the die carrier, the bottom surface protrusion of shaping upper die is provided with the shaping head that corresponds with the shaping groove, the both ends of upper die; the lifting driving device, the fixed-length feeding device and the cutting device are connected with a stamping control device. The utility model discloses a punching press is efficient, intensity of labour is little.

Description

Continuous processing machine for semi-trailer carriage plate

Technical Field

The utility model relates to a processing equipment of carriage railway carriage or compartment board especially relates to a continuous type semitrailer railway carriage or compartment board processing machine.

Background

The carriage plate is an important part of the carriage, and the carriage plate is mostly in a wave shape, so that the strength and the rigidity of the carriage plate are ensured, and the loading requirement of goods is met. At present with the manual or equipment mode that carries out stamping process of the many adoption of railway carriage or compartment board processing, although the shape structure of the railway carriage or compartment board of processing all meets the requirements, but the railway carriage or compartment board processing of present railway carriage or compartment is mostly intermittent type formula, cut out the steel sheet according to predetermined length promptly, carry out stamping process to every good steel sheet of cutting out again, or process after accomplishing a railway carriage or compartment board, carry out the pause of short time with equipment, cut out the railway carriage or compartment board that will process, restart equipment carries out the stamping process of next railway carriage or compartment board again, make the machining efficiency of railway carriage or compartment board low, intensity of labour is big.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that a continuous type semitrailer carriage board processing machine that efficient, intensity of labour is little is provided.

In order to solve the technical problem, the technical scheme of the utility model is that: the continuous semi-trailer carriage plate processing machine comprises a material placing frame, a forming device, a cutting device and a material receiving frame which are sequentially arranged along the advancing direction of a steel plate, the forming device comprises a forming seat, a fixed-length feeding device is arranged on the forming seat, side beams are respectively arranged on the two sides of the forming seat, which are positioned at the discharge end of the fixed-length feeding device, a top beam is connected between the top ends of the two side beams, a lower die carrier is arranged between the two side beams, a lower forming die is arranged on the lower die frame, a forming groove is concavely arranged on the surface of the top of the lower forming die, a lifting driving device is arranged at the lower side of the top beam and is connected with an upper die carrier, an upper forming die is arranged on the upper die frame, a forming head corresponding to the forming groove is convexly arranged on the bottom surface of the upper forming die, and two ends of the upper die frame are respectively arranged on the side beams in a sliding mode through sliding rails; the lifting driving device, the fixed-length feeding device and the cutting device are connected with a stamping control device.

As a preferred technical scheme, the fixed-length feeding device comprises a feeding frame arranged on the upper side of the forming seat, feeding guide rails are respectively arranged on two sides of the feeding frame in parallel, the two feeding guide rails are arranged along the advancing direction of a steel plate, feeding sliding tables are respectively arranged on the two feeding guide rails in a sliding manner, a connecting frame is arranged between the two feeding sliding tables, and an elastic return device is arranged between the connecting frame and the feeding frame; an active feeding roller is rotatably arranged between the two feeding sliding tables, feeding sliding seats which slide up and down are respectively arranged on the two feeding sliding tables through adjusting sliding grooves, a passive feeding roller is rotatably arranged between the two feeding sliding seats, the passive feeding roller is positioned above the active feeding roller and is parallel to the active feeding roller, the two feeding sliding tables are respectively in threaded connection with a feeding adjusting screw rod, the lower end of the feeding adjusting screw rod is rotatably connected with the feeding sliding seats, and an adjusting handle is arranged at the upper end of the feeding adjusting screw rod; the active feeding roller is connected with an active feeding motor in a transmission mode, the feeding sliding table is further provided with a length metering device, the length metering device is connected with the stamping control device, and the active feeding motor is connected with the stamping control device.

As the preferred technical scheme, the pay-off frame is last to be located the both sides of fixed length material feeding unit pan feeding end are provided with the frame of rectifying respectively, the shelf location of rectifying is equipped with the seat of rectifying, it is provided with the roller of rectifying to rotate respectively on the seat of rectifying, the vertical setting of axis of rotation of the roller of rectifying and peripheral surface stretch out the internal surface of seat of rectifying, it is provided with two gyro wheels of rectifying to rotate on the seat of rectifying, two the gyro wheel of rectifying sets up from top to bottom and stretches to the inboard of seat of rectifying.

As preferred technical scheme, cutting device includes it is provided with along steel sheet advancing direction slip on the shaping seat and cuts the slide to cut the slide, it is connected with and cuts adjusting device to cut the slide, it cuts the seat to install on the slide to cut, it is provided with and cuts the seat to cut to slide on the seat, cut and be provided with on the seat and cut the incision, cut move the seat with it cuts drive arrangement to cut to be provided with between the seat, it is close to on the seat to cut the department installs and cuts the stationary knife, cut move install on the seat with cut the sword that the stationary knife corresponds, it is provided with cutting controlling means on the seat to cut, cutting controlling means connection control cut drive arrangement.

As the preferred technical scheme, the cutting adjusting device comprises a cutting adjusting motor installed on the forming seat, the output end of the cutting adjusting motor is connected with a cutting adjusting screw rod, and the cutting adjusting screw rod is in threaded connection with a cutting sliding seat.

As a preferred technical scheme, a pressing plate shaft is arranged between the two side beams, and a plurality of pressing plate wheels are rotatably arranged on the pressing plate shaft.

According to the preferable technical scheme, the cross section of the forming groove is in an inverted isosceles trapezoid shape, lower limiting planes are respectively arranged on the two sides of the forming groove at the top of the lower forming die, and upper limiting planes corresponding to the lower limiting planes are respectively arranged on the two sides of the forming head at the bottom surface of the upper forming die.

Because the continuous type semitrailer compartment plate processing machine adopting the technical scheme comprises the material placing frame, the forming device, the cutting device and the material receiving frame which are sequentially arranged along the advancing direction of the steel plate, the forming device comprises a forming seat, a fixed-length feeding device is arranged on the forming seat, side beams are respectively arranged on the two sides of the forming seat, which are positioned at the discharge end of the fixed-length feeding device, a top beam is connected between the top ends of the two side beams, a lower die carrier is arranged between the two side beams, a lower forming die is arranged on the lower die frame, a forming groove is concavely arranged on the surface of the top of the lower forming die, a lifting driving device is arranged at the lower side of the top beam and is connected with an upper die carrier, an upper forming die is arranged on the upper die frame, a forming head corresponding to the forming groove is convexly arranged on the bottom surface of the upper forming die, and two ends of the upper die frame are respectively arranged on the side beams in a sliding mode through sliding rails; the lifting driving device, the fixed-length feeding device and the cutting device are connected with a stamping control device. When the steel plate punching and forming device is used, a steel plate is continuously fed into the forming device according to a preset length under the control of the punching control device through the fixed-length feeding device, when the steel plate with the preset length is conveyed between the forming lower die and the forming upper die, the punching control device controls the fixed-length feeding device to stop feeding, controls the lifting driving device to work, drives the upper die frame to move downwards along the slide rail to drive the forming upper die to move downwards, punches a groove on the steel plate through the matching of the forming head and the forming groove, then controls the working of the punching control device to drive the upper die frame to move upwards along the slide rail to drive the forming upper die to move upwards, separates the forming head from the forming groove to complete the punching processing of the groove, controls the feeding of the steel plate with the next preset length to perform the punching processing of the next groove, so that the steel plate is continuously punched and processed into a wavy carriage plate, and controls the cutting, the processed carriage plate is cut under the condition of equipment without stopping, the continuity of the stamping processing of the carriage plate is ensured, the efficiency is high, and the labor intensity is low.

Drawings

The drawings are only intended to illustrate and explain the present invention and do not limit the scope of the invention. Wherein:

fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic top view of the present invention;

fig. 3 is a schematic view of the forming device and cutting device of the present invention.

In the figure: 1-forming a base; 2-an auxiliary frame; 21-an auxiliary roller; 22-a material receiving frame; 3-a material placing frame; 31-steel plate coil; 32-a carriage plate; 4-a feeding frame; 5-correcting a deviation frame; 51-a deviation rectifying seat; 52-deviation rectifying roller; 53-deviation rectifying roller; 6-feeding guide rails; 61-a feed slide; 62-a connecting frame; 621-elastic return means; 63-a feeding slide seat; 64-a feed adjusting screw; 65-adjusting the handle; 66-adjusting the chute; 67-passive feed rolls; 68-active feed rolls; 69-active feeding motor; 7-side beam; 71-top beam; 72-a lift drive; 721-punching safety devices; 722-a platen wheel; 723-sliding rail; 73-installing a die carrier; 731-forming an upper die; 732-a forming head; 74-lower mould frame; 741-forming a lower die; 743-forming groove; 8-cutting seat; 81-cutting slide seat; 811-cutting adjustment motor; 812-cutting adjusting screw; 82-cutting a movable seat; 821-cutting the moving knife; 822-cutting a fixed cutter; 823-cutting the incision; 83-cutting the guide rail; 84-a cutting control device; 85-cutting drive.

Detailed Description

The invention is further explained below with reference to the drawings and examples. In the following detailed description, certain exemplary embodiments of the present invention have been described by way of illustration only. Needless to say, a person skilled in the art will recognize that the described embodiments can be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.

As shown in fig. 1, 2 and 3, the continuous semi-trailer van plate processing machine comprises a material placing frame 3 for placing a steel plate roll 31, an auxiliary frame 2 for placing and conveying the steel plate, a forming device, a cutting device and a material receiving frame 22 for collecting and processing a rear van plate 32; the feeding frame 3, the auxiliary frame 2, the forming device, the cutting device and the material receiving frame 22 are sequentially arranged along the advancing direction of the steel plate, and the auxiliary roller 21 can be rotatably arranged on the auxiliary frame 2, so that the friction between the steel plate and the auxiliary frame 2 is reduced, and the steel plate is conveniently conveyed; the forming device comprises a forming base 1, a fixed-length feeding device is arranged on the forming base 1, side beams 7 are respectively arranged on two sides of a discharge end of the fixed-length feeding device on the forming base 1, a top beam 71 is connected between top ends of the two side beams 7, a lower die carrier 74 is arranged between the two side beams 7, a forming lower die 741 is mounted on the lower die carrier 74, a forming groove 743 is concavely arranged on the top surface of the forming lower die 741, a lifting driving device 72 is arranged on the lower side of the top beam 71, the lifting driving device 72 is connected with an upper die carrier 73, an upper forming die 731 is mounted on the upper die carrier 73, a forming head 732 corresponding to the forming groove 743 is convexly arranged on the bottom surface of the upper forming die 731, and two ends of the upper die carrier 73 are respectively mounted on the side beams 7 in a sliding; the lifting driving device 72, the fixed-length feeding device and the cutting device are connected with a stamping control device. The side beam 7 may also be provided with a stamping safety device 721, such as a photoelectric switch or a travel switch, for monitoring the travel of the upper mold 731 to ensure safety. When the steel plate punching machine is used, the steel plate is continuously fed into a forming device according to a preset length under the control of a punching control device through a fixed-length feeding device, when the steel plate with the preset length is conveyed between a lower forming die 741 and an upper forming die 731, the punching control device controls the fixed-length feeding device to stop feeding, controls the lifting driving device 72 to work, drives the upper die frame 73 to move downwards along the sliding rail 723 to drive the upper forming die 731 to move downwards, punches a groove on the steel plate through the matching of the forming head 732 and the forming groove 743, then controls the working to drive the upper die frame 73 to move upwards along the sliding rail 723 to drive the upper forming die 731 to move upwards, separates the forming head 732 and the forming groove 743 to finish the punching of the groove, and simultaneously controls the feeding of the steel plate with the next preset length to perform the punching of the next groove, so that the steel plate is continuously punched into the wavy carriage, when the specified length of the carriage plate 32 is reached, the punching control device controls the cutting device to work, and the continuity of punching processing of the carriage plate 32 is ensured under the condition that the processed carriage plate 32 is loaded without stopping the equipment. Two install the clamp plate axle between the curb girder 7, rotate on the clamp plate axle and install a plurality of clamp plate wheels 722, through clamp plate axle and clamp plate wheel 722, can prevent that the steel sheet from stamping the one end perk that finishes when carrying out the punching press, guarantee going on smoothly of carrying. The cross section of the forming groove 743 is in an inverted isosceles trapezoid shape, lower limiting planes are respectively arranged at the top of the lower forming die 741 and located at two sides of the forming groove 743, upper limiting planes corresponding to the lower limiting planes are respectively arranged at the bottom surface of the upper forming die 731 and located at two sides of the forming head 732, and the lower limiting planes and the upper limiting planes ensure the stability of the carriage plate 32 during stamping.

As shown in fig. 1, 2 and 3, the fixed-length feeding device includes a feeding frame 4 disposed on the upper side of the forming base 1, feeding guide rails 6 are respectively disposed in parallel on two sides of the feeding frame 4, the two feeding guide rails 6 are arranged along the traveling direction of the steel plate, feeding sliding tables 61 are respectively slidably disposed on the two feeding guide rails 6, a connecting frame 62 is installed between the two feeding sliding tables 61, an elastic return device 621 is disposed between the connecting frame 62 and the feeding frame 4, and the elastic return device 621 may be a spring; an active feeding roller 68 is rotatably arranged between the two feeding sliding tables 61, feeding sliding seats 63 which slide up and down are respectively arranged on the two feeding sliding tables 61 through adjusting sliding grooves 66, a passive feeding roller 67 is rotatably arranged between the two feeding sliding seats 63, the passive feeding roller 67 is positioned above the active feeding roller 68 and is parallel to the active feeding roller 68, the two feeding sliding tables 61 are respectively in threaded connection with a feeding adjusting screw rod 64, the lower end of the feeding adjusting screw rod 64 is rotatably connected with the feeding sliding seats 63, and an adjusting handle 65 is arranged at the upper end of the feeding adjusting screw rod 64; initiative feed roll 68 transmission is connected with initiative feeding motor 69, the pay-off slip table still is provided with length metering device, length metering device connects punching press controlling means, initiative feeding motor 69 connects punching press controlling means, during the pay-off the steel sheet gets into between passive feed roll 67 and the initiative feed roll 68, drives pay-off adjusting screw 64 through the adjustment handle 65 rotation and rotates, pushes down pay-off slide 63 to drive passive feed roll 67 tightly pushes down the steel sheet on initiative feed roll 68, the continuous with predetermined length of steel sheet that sends into forming device with the initiative feed motor under length metering device detection and punching press controlling means control and carry out stamping process, length metering device can adopt instruments such as meter wheel or length meter. The pay-off frame 4 is last to be located the both sides of fixed length material feeding unit pan feeding end are provided with respectively and rectify frame 5, it installs on the frame 5 to rectify and rectify a seat 51, it is provided with and rectifies the deviation roller 52 to rotate respectively on the seat 51 of rectifying, the vertical setting of the axis of rotation of rectifying roller 52 and peripheral surface stretch out rectify the internal surface of seat 51, it is provided with two gyro wheels 53, two to rotate on the seat 51 of rectifying to rectify, rectify the gyro wheel 53 and set up from top to bottom and stretch to rectify the inboard of seat 51, realize through the roller 52 of rectifying of both sides that the steel sheet carries and control the location, skew when avoiding steel sheet input passive feed roll 67 and initiative feed roll 68, set up two gyro wheels 53 of rectifying from top to bottom through each side, the upper and lower twitch when avoiding the steel sheet to carry.

As shown in fig. 1, fig. 2 and fig. 3, the cutting device includes the shaping seat 1 is gone up and is provided with along the steel sheet advancing direction slip and cut slide 81, it is connected with the adjusting device to cut slide 81, cut and install on the slide 81 and cut seat 8, it is provided with to slide on the seat 8 and cuts and moves the seat 82 to cut, cuts and moves seat 82 both ends and can slide through cutting guide rail 83 and set up and cut on the seat 8, cuts guide rail 83 and can pass through the bolt and install on cutting seat 8 to can cut the position of guide rail 83 through bolt adjustment. Cut and be provided with on the seat 82 and cut 823, cut the seat 82 with cut and be provided with between the seat 8 and cut drive arrangement 85, cut and be close to on the seat 8 cut 823 department installs and cuts the stationary knife 822, cut and install on the seat 82 with cut what the stationary knife 822 corresponds cuts and move the sword 821, cut and move the sword 821 and can set up the last border department in cutting mouth 823, cut and be provided with on the seat 8 and cut controlling means 84, cut controlling means 84 connection control cut drive arrangement 85. The compartment plate 32 after being punched is conveyed to the material receiving frame 22 through the cutting notch 823, when the compartment plate 32 reaches a specified length, the punching control device controls the cutting driving device 85 to work, the cutting movable seat 82 is driven to move downwards, the compartment plate 32 is cut off through the matching of the cutting movable knife 821 and the cutting fixed knife 822, the equipment continues to process continuously, and the continuity of punching processing of the compartment plate 32 is guaranteed. The cutting control device 84 can detect and control the stroke of the cutting movable seat 82 and control the work of the cutting driving device 85, so that the overlarge stroke is avoided, and the safety is ensured; the cutting driving device 85 can adopt an oil cylinder communicated with a high-pressure oil source, and can work stably, and also can adopt an air cylinder communicated with a high-pressure air source; the cutting control means 84 may employ a photoelectric switch or a travel switch. The cutting adjusting device comprises a cutting adjusting motor 811 arranged on the forming seat 1, the output end of the cutting adjusting motor 811 is connected with a cutting adjusting screw 812, and the cutting adjusting screw 812 is in threaded connection with a cutting sliding seat 81. The cutting adjusting motor 811 drives the cutting adjusting screw to rotate, the cutting sliding seat 81 is driven to slide on the forming seat 1, the gap between the cutting device and the forming device is adjusted, and the cutting of the carriage plate 32 at different positions is realized.

Claims

1. Continuous type semitrailer carriage board processing machine includes blowing frame, forming device, cutting device and the receipts work or material rest that sets gradually along steel sheet advancing direction, its characterized in that: the forming device comprises a forming seat, a fixed-length feeding device is arranged on the forming seat, side beams are respectively arranged on two sides of the forming seat, which are positioned at the discharge end of the fixed-length feeding device, a top beam is connected between the top ends of the two side beams, a lower die frame is arranged between the two side beams, a forming lower die is arranged on the lower die frame, a forming groove is concavely arranged on the top surface of the forming lower die, a lifting driving device is arranged on the lower side of the top beam, the lifting driving device is connected with an upper die frame, a forming upper die is arranged on the upper die frame, a forming head corresponding to the forming groove is convexly arranged on the bottom surface of the forming upper die, and two ends of the upper die frame are respectively slidably; the lifting driving device, the fixed-length feeding device and the cutting device are connected with a stamping control device.

2. The continuous semi-trailer bed board processing machine of claim 1, wherein: the fixed-length feeding device comprises a feeding frame arranged on the upper side of the forming seat, feeding guide rails are respectively arranged on two sides of the feeding frame in parallel, the two feeding guide rails are arranged along the advancing direction of the steel plate, feeding sliding tables are respectively arranged on the two feeding guide rails in a sliding mode, a connecting frame is arranged between the two feeding sliding tables, and an elastic return device is arranged between the connecting frame and the feeding frame; an active feeding roller is rotatably arranged between the two feeding sliding tables, feeding sliding seats which slide up and down are respectively arranged on the two feeding sliding tables through adjusting sliding grooves, a passive feeding roller is rotatably arranged between the two feeding sliding seats, the passive feeding roller is positioned above the active feeding roller and is parallel to the active feeding roller, the two feeding sliding tables are respectively in threaded connection with a feeding adjusting screw rod, the lower end of the feeding adjusting screw rod is rotatably connected with the feeding sliding seats, and an adjusting handle is arranged at the upper end of the feeding adjusting screw rod; the active feeding roller is connected with an active feeding motor in a transmission mode, the feeding sliding table is further provided with a length metering device, the length metering device is connected with the stamping control device, and the active feeding motor is connected with the stamping control device.

3. The continuous semi-trailer bed plate processing machine as claimed in claim 2, wherein: the automatic deviation correcting device is characterized in that deviation correcting frames are arranged on two sides of a feeding end of the fixed-length feeding device on the feeding frame respectively, a deviation correcting seat is installed on the deviation correcting frames, deviation correcting rollers are arranged on the deviation correcting seats in a rotating mode respectively, the rotating axes of the deviation correcting rollers are vertically arranged, the peripheral surfaces of the deviation correcting rollers stretch out of the inner surfaces of the deviation correcting seats, two deviation correcting rollers are arranged on the deviation correcting seats in a rotating mode, and the deviation correcting rollers are vertically arranged and stretch to the inner sides of the deviation correcting seats.

4. The continuous semi-trailer bed board processing machine of claim 1, wherein: the cutting device comprises a cutting slide seat which is arranged on the forming seat in a sliding mode along the advancing direction of the steel plate, the cutting slide seat is connected with a cutting adjusting device, a cutting seat is installed on the cutting slide seat, a cutting movable seat is arranged on the cutting seat in a sliding mode, a cutting notch is formed in the cutting movable seat, the cutting movable seat and a cutting driving device are arranged between the cutting seats, the cutting seat is close to the cutting notch, a cutting fixed knife is installed at the cutting notch, a cutting movable knife which corresponds to the cutting fixed knife is installed on the cutting movable seat, a cutting control device is arranged on the cutting seat, and the cutting control device is connected with the cutting driving device.

5. The continuous semi-trailer bed board processing machine of claim 4, wherein: the cutting adjusting device comprises a cutting adjusting motor installed on the forming seat, the output end of the cutting adjusting motor is connected with a cutting adjusting screw rod, and the cutting adjusting screw rod is in threaded connection with a cutting sliding seat.

6. The continuous semi-trailer bed board processing machine of claim 1, wherein: and a pressing plate shaft is arranged between the two side beams, and a plurality of pressing plate wheels are rotatably arranged on the pressing plate shaft.

7. A continuous semi-trailer bed processing machine as claimed in any one of claims 1 to 6, characterized in that: the isosceles trapezoid shape of invering is personally submitted in the transversal of shaping groove, just shaping lower mould top is located shaping groove both sides are equipped with down the restriction plane respectively, the bottom surface that the mould was gone up in the shaping is located the shaping head both sides be equipped with respectively with the last restriction plane that the restriction plane corresponds down.