CN212334587U - Full-automatic chlorine dioxide generator - Google Patents
Full-automatic chlorine dioxide generator Download PDFInfo
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- CN212334587U CN212334587U CN202020426910.7U CN202020426910U CN212334587U CN 212334587 U CN212334587 U CN 212334587U CN 202020426910 U CN202020426910 U CN 202020426910U CN 212334587 U CN212334587 U CN 212334587U
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- hydrochloric acid
- sodium chlorate
- jar
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Abstract
The utility model relates to a full-automatic chlorine dioxide generator, including the sodium chlorate jar, hydrochloric acid jar, generator main part and PLC controller, the sodium chlorate jar is cylindrically with hydrochloric acid jar, and the sodium chlorate jar is installed at generator main part top through the mount tiling respectively with hydrochloric acid jar, and the sodium chlorate jar is provided with the communicating pipe that communicates with the generator main part respectively with hydrochloric acid jar one side, installs solenoid valve and fluidflowmeter on communicating pipe, and the PLC controller is installed generator main part top, generator main part lateral part are provided with liquid outlet pipe and outlet duct, are provided with gas flowmeter on the outlet duct, and the generator main part openly is provided with touch display screen, and solenoid valve, fluidflowmeter, gas flowmeter take into account touch display screen and be connected with the PLC controller electricity respectively. The utility model discloses with sodium chlorate jar, hydrochloric acid jar and generator main part integrated as an organic whole, the transport is convenient, adopts the PLC controller to control as the front end is final, and cooperation sensor ability real time monitoring realizes full automation.
Description
Technical Field
The utility model relates to a chlorine dioxide generator technical field especially relates to a full-automatic chlorine dioxide generator.
Background
The chlorine dioxide generator has the technical principle that: 4NaClO3+2HCl = ClO2+1/2Cl2+ NaCl + H2O, and the mixed disinfectant mainly containing chlorine dioxide and auxiliary chlorine is produced by using sodium chlorate and hydrochloric acid as raw materials and adopting a temperature control and aeration chemical reaction technology.
The existing chlorine dioxide generator generally adopts a three-tank design, namely a hydrochloric acid tank, a sodium chlorate tank and a generator main body, wherein the three tank bodies are communicated by adopting pipelines, so that the chlorine dioxide generator is inconvenient to carry and large in occupied area. Secondly, when adding sodium chlorate and hydrochloric acid into the generator main part, generally need to use the dosing pump ration to add, the dosing pump power consumption and the noise that produces, when a large amount of chlorine dioxide generators synchronous use, greatly increased enterprise's manufacturing cost.
SUMMERY OF THE UTILITY MODEL
Therefore, it is necessary to solve the problem that the existing chlorine dioxide generator is not suitable for large-scale use, and a full-automatic chlorine dioxide generator is provided, wherein a sodium chlorate tank, a hydrochloric acid tank and a generator main body are integrated into a whole, so that the carrying by workers is facilitated, a PLC (programmable logic controller) is adopted as the final control of the front end, the chemical reaction condition in the generator main body can be monitored in real time by matching with a sensor, the inflow of sodium chlorate and hydrochloric acid is controlled by adjusting the opening and closing of an electromagnetic valve, and the full-process automation is realized.
A full-automatic chlorine dioxide generator comprises a sodium chlorate tank, a hydrochloric acid tank, a generator main body and a PLC controller, the sodium chlorate tank and the hydrochloric acid tank are cylindrical, the sodium chlorate tank and the hydrochloric acid tank are respectively tiled at the top of the generator main body through a fixing frame, one sides of the sodium chlorate tank and the hydrochloric acid tank facing the generator main body are respectively provided with a communicating pipe communicated with the generator main body, the communicating pipe is provided with an electromagnetic valve and a liquid flowmeter, the PLC is arranged at the top of the generator main body, the side part of the generator main body is provided with a liquid outlet pipe and an air outlet pipe, the air outlet pipe is provided with a gas flowmeter, the front surface of the generator main body is provided with a touch display screen, and the electromagnetic valve, the liquid flowmeter, the gas flowmeter and the touch display screen are respectively electrically connected with the PLC.
Preferably, transparent liquid level scales are respectively arranged on the sodium chlorate tank and one side of the hydrochloric acid tank adjacent to the touch display screen.
Preferably, crescent-shaped buffering cushions are arranged at the joints of the sodium chlorate tank and the hydrochloric acid tank and the fixing frame.
Preferably, liquid inlet pipes are respectively arranged on the sides, away from the generator main body, of the sodium chlorate tank and the hydrochloric acid tank.
Preferably, the sodium chlorate tank and the hydrochloric acid tank are made of resin materials.
The utility model discloses an useful part lies in: 1. the sodium chlorate tank, the hydrochloric acid tank and the generator main body are integrated into an integrated structure, so that the carrying is convenient, and in order to reduce the vibration amplitude of the sodium chlorate tank and the hydrochloric acid tank in the carrying process, a crescent-shaped buffer cushion is arranged between the sodium chlorate tank, the hydrochloric acid tank and the fixing frame and used for wrapping the cylindrical tank body to protect the sodium chlorate tank and the hydrochloric acid tank; 2. and a PLC is arranged to detect the flow of gas and liquid, and control the opening and closing of the electromagnetic valve according to the detection data, so as to realize full-automatic control.
Drawings
Fig. 1 is a schematic perspective view of a fully automatic chlorine dioxide generator according to an embodiment;
fig. 2 is a schematic circuit structure diagram of a fully automatic chlorine dioxide generator.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1-2, a full-automatic chlorine dioxide generator comprises a sodium chlorate tank 1, a hydrochloric acid tank 2, a generator main body 3 and a PLC controller 4, wherein the sodium chlorate tank 1 and the hydrochloric acid tank 2 are cylindrical, the sodium chlorate tank 1 and the hydrochloric acid tank 2 are respectively tiled and installed on the top of the generator main body 3 through a fixing frame 5, a communicating pipe 6 communicated with the generator main body 3 is respectively arranged on one side of the sodium chlorate tank 1 and the hydrochloric acid tank 2 facing the generator main body 3, an electromagnetic valve 61 and a liquid flow meter 62 are installed on the communicating pipe 6, the PLC controller 4 is installed on the top of the generator main body 3, a liquid outlet pipe 31 and an air outlet pipe 32 are arranged on the side of the generator main body 3, a gas flow meter 321 is arranged on the air outlet pipe 32, a touch display screen 33 is arranged on the front side of the generator main body 3, the electromagnetic valve 61 and, The liquid flow meter 62, the gas flow meter 321, and the touch panel 33 are electrically connected to the PLC controller 4. Specifically, in this embodiment, the sodium chlorate tank 1, the hydrochloric acid tank 2 and the generator main body 3 are integrated, so as to facilitate the transportation of workers, reduce the floor area of the chlorine dioxide generator, and be suitable for mass production and arrangement in factories. The sodium chlorate tank 1 and the hydrochloric acid tank 2 are arranged at the top of the generator main body 3 and are communicated by using the communicating pipe 6, and the communicating pipe 6 is integrally formed with the sodium chlorate tank 1 and the hydrochloric acid tank 2 to avoid liquid seepage at the joint. When the generator main body 3 works, the PLC 4 controls the electromagnetic valve 61 on the communicating pipe 6 to be opened, liquid in the sodium chlorate tank 1 and the hydrochloric acid tank 2 flows into the generator main body 3 under the action of gravity, a motor or a water pump is not needed for transporting the liquid, and energy consumption is reduced. Meanwhile, the communicating pipe 6 is also provided with a liquid flowmeter 62 for the PLC to monitor the volume of the liquid flowing into the generator main body 3 and display the information through the touch display screen 33, so that the staff can check and change the parameters conveniently. Further, sodium chlorate and hydrochloric acid generate chemical reaction in the generator main body 3 to generate chlorine dioxide gas and disinfection liquid, the chlorine dioxide gas and the disinfection liquid are discharged through the gas outlet pipe 32 and the liquid outlet pipe 31 respectively, the gas outlet pipe 32 is provided with a gas flowmeter 321 for detecting whether the flow rate of the gas meets the preset standard, if not, the PLC 4 controls the electromagnetic valve 61 to be opened again, and the sodium chlorate and the hydrochloric acid liquid continuously flow into the generator main body 3 to further generate chemical reaction. The utility model discloses a generator is whole to be controlled by PLC controller 4 and takes place the reaction, and when the staff need look over, can look over liquid, airflow, 3 inside temperature isoparametric of generator main part through touch display screen 33, and is more directly perceived, the convenient modification. In this embodiment, the sodium chlorate tank 1 and the hydrochloric acid tank 2 are made of resin materials, and the tank body made of the resin materials has good corrosion resistance, long service life and low manufacturing cost compared with metal materials.
As shown in fig. 1, transparent liquid level scales 11 are respectively disposed on the sodium chlorate tank 1 and the hydrochloric acid tank 2 adjacent to the touch display screen 33. Specifically, a liquid level scale 11 is arranged on the sodium chlorate tank 1 and the hydrochloric acid tank 2, so that a worker can visually check the amount of the residual liquid in the sodium chlorate tank 1 and the hydrochloric acid tank 2 through the liquid level scale 11 and add the sodium chlorate and the hydrochloric acid liquid in time. In another embodiment, liquid level sensors may be provided in the sodium chlorate tank 1 and the hydrochloric acid tank 2, and the amount of liquid remaining in the sodium chlorate tank 1 and the hydrochloric acid tank 2 is detected by the liquid level sensors, but the liquid level sensors have a short service life due to the fact that the liquid in the sodium chlorate tank 1 and the hydrochloric acid tank 2 is highly corrosive.
As shown in fig. 1, crescent-shaped buffer pads 51 are disposed at the joints of the sodium chlorate tank 1, the hydrochloric acid tank 2 and the fixing frame 5. Specifically, the crescent buffer 51 is arranged between the sodium chlorate tank 1 and the hydrochloric acid tank 2 and the fixing frame 5, so that the fixing frame 5 is prevented from directly bearing the sodium chlorate tank 1 and the hydrochloric acid tank 2, the tank body can be prevented from being damaged by resonance of the sodium chlorate tank 1 and the hydrochloric acid tank 2 during carrying, and the service lives of the sodium chlorate tank 1 and the hydrochloric acid tank 2 are prolonged.
As shown in fig. 1, liquid inlet pipes 12 are respectively disposed on the sides of the sodium chlorate tank 1 and the hydrochloric acid tank 2 away from the generator main body 3. Specifically, the liquid inlet pipe 12 is provided for adding sodium chlorate and hydrochloric acid to an external pipeline, so as to prevent the sodium chlorate and hydrochloric acid from being volatilized in the air and polluting the air.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (5)
1. The utility model provides a full-automatic chlorine dioxide generator, includes the sodium chlorate jar, hydrochloric acid jar, generator main part and PLC controller, its characterized in that: the sodium chlorate jar with the hydrochloric acid jar is cylindrically, the sodium chlorate jar with the hydrochloric acid jar is installed through the mount tiling respectively generator main part top, sodium chlorate jar and hydrochloric acid jar face generator main part one side be provided with respectively with the communicating pipe of generator main part intercommunication, install solenoid valve and fluidflowmeter on the communicating pipe, the PLC controller is installed generator main part top, generator main part lateral part is provided with liquid outlet pipe and outlet duct, be provided with gas flowmeter on the outlet duct, the generator main part openly is provided with touch display screen, solenoid valve, fluidflowmeter, gas flowmeter take into account touch display screen respectively with the PLC controller electricity is connected.
2. A fully automatic chlorine dioxide generator as claimed in claim 1, wherein: and transparent liquid level scales are respectively arranged on the sodium chlorate tank and one side of the hydrochloric acid tank adjacent to the touch display screen.
3. A fully automatic chlorine dioxide generator as claimed in claim 2, wherein: crescent buffer pads are arranged at the joint of the sodium chlorate tank and the hydrochloric acid tank and the fixing frame.
4. A fully automatic chlorine dioxide generator as claimed in claim 3, wherein: and liquid inlet pipes are respectively arranged on one sides of the sodium chlorate tank and the hydrochloric acid tank, which deviate from the generator main body.
5. The fully automatic chlorine dioxide generator of claim 1 or 4, wherein: the sodium chlorate tank and the hydrochloric acid tank are made of resin materials.
Priority Applications (1)
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CN202020426910.7U CN212334587U (en) | 2020-03-30 | 2020-03-30 | Full-automatic chlorine dioxide generator |
Applications Claiming Priority (1)
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CN202020426910.7U CN212334587U (en) | 2020-03-30 | 2020-03-30 | Full-automatic chlorine dioxide generator |
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CN212334587U true CN212334587U (en) | 2021-01-12 |
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CN202020426910.7U Active CN212334587U (en) | 2020-03-30 | 2020-03-30 | Full-automatic chlorine dioxide generator |
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CN (1) | CN212334587U (en) |
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2020
- 2020-03-30 CN CN202020426910.7U patent/CN212334587U/en active Active
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