CN212331629U - Benzene board forming device - Google Patents
Benzene board forming device Download PDFInfo
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- CN212331629U CN212331629U CN202021612614.2U CN202021612614U CN212331629U CN 212331629 U CN212331629 U CN 212331629U CN 202021612614 U CN202021612614 U CN 202021612614U CN 212331629 U CN212331629 U CN 212331629U
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Abstract
The utility model relates to a benzene board forming device, which belongs to the technical field of benzene board forming and comprises a frame, a transmission mechanism, a grouting mechanism, a pulp scraping mechanism and a vacuum permeable absorption mechanism, wherein the transmission mechanism comprises a main motor, a speed reducer connected with the main motor, a driving roller coaxially arranged with the speed reducer, a driven roller and a conveyor belt connected with the driving roller and the driven roller, the main motor and the speed reducer are both arranged on the frame through a bracket, both ends of the driving roller and the driven roller are both rotatably arranged on the frame, a plurality of liquid guide holes are arranged at the central line of the conveyor belt, the vacuum permeable absorption mechanism comprises a vacuum tank for absorbing vacuum, a liquid collecting pipe, a plurality of liquid guide pipes communicated with the liquid collecting pipe and a material receiving tank with the bottom communicated with the liquid guide pipes, both ends of the material receiving tank are arranged on the frame through a horizontal bracket and are positioned under the central line of the conveyor belt, the grouting mechanism comprises a grouting tank, the technical problems of nonuniform soaking and low soaking efficiency of the benzene plate in the prior art are solved.
Description
Technical Field
The utility model relates to a benzene board forming device belongs to benzene board shaping technical field.
Background
The heat insulation structure of the outer wall of a building and an industrial environment generally adopts a polystyrene board made of foam materials, although the heat insulation performance is good, the polystyrene board is inflammable, the heat insulation board is soaked in a flame-retardant solvent in the prior art, but the polystyrene board is low in density, so that the phenomena of non-uniform soaking and low soaking efficiency exist in soaking, and the yield of the polystyrene board is severely limited.
SUMMERY OF THE UTILITY MODEL
The utility model discloses not enough to prior art exists provides a benzene board forming device for the benzene board of solving among the prior art soaks inhomogeneous, soaks the technical problem of inefficiency.
The utility model provides an above-mentioned technical problem's technical scheme as follows: a polystyrene board forming device comprises a frame, a conveying mechanism for conveying polystyrene boards, a grouting mechanism for grouting polystyrene boards, a slurry scraping mechanism and a vacuum permeation mechanism for accelerating slurry absorption of polystyrene boards, wherein the conveying mechanism comprises a main motor, a speed reducer connected with the main motor, a driving roller, a driven roller and a conveying belt, the driving roller and the driven roller are coaxially mounted with the speed reducer, the conveying belt is connected with the driving roller and the driven roller, the main motor and the speed reducer are mounted on the frame through supports, two ends of the driving roller and the driven roller are rotatably mounted on the frame, a plurality of liquid guide holes are formed in the central line of the conveying belt, the vacuum permeation mechanism comprises a vacuum suction vacuum tank, a liquid collecting pipe communicated with the vacuum tank, a plurality of liquid guide pipes communicated with the liquid collecting pipe and a material receiving groove, the bottom of the vacuum receiving groove is communicated with the liquid guide pipes, and two ends of the material receiving groove are mounted on the frame through a, the receiving groove is positioned between the upper belt and the lower belt of the conveying belt, the grouting mechanism comprises a grouting groove and a turnover mechanism used for turning over the grouting groove, and the turnover mechanism is installed on the rack.
On the basis of the technical scheme, the utility model discloses can also do following improvement.
Further, tilting mechanism includes two rack-mounted slip casting seats, installs slip casting pivot support frame and both ends on the slip casting seat and rotates the slip casting groove jib of installing on slip casting pivot support frame, install two pairs of slip casting rope limiting plates on the slip casting groove jib, twine the slip casting rope between two slip casting rope limiting plates, the other end of slip casting rope is installed on the slip casting groove, the both ends of slip casting groove are rotated and are installed on the slip casting seat, the tip of slip casting groove jib carries out the drive rotation through slip casting upset hand wheel.
Further, still include plastic mechanism, plastic mechanism includes compression roller and compression roller elevating system, compression roller elevating system rotates the compression roller jib of installing on the compression roller frame and installs two pairs of compression roller rope limiting plates on the compression roller jib including rack-mounted compression roller frame, both ends, the tip of compression roller jib drives rotatoryly through compression roller lifting handwheel, twine the lifting rope between the compression roller rope limiting plate, the other end of lifting rope is installed on the compression roller axle of compression roller, in the guide way of compression roller axle both ends slidable mounting in the guide frame, the guide frame is installed in the frame.
Further, scrape pulp mechanism and include that the upper and lower surface scrapes thick liquid mechanism and side and scrape thick liquid mechanism, upper and lower surface scrapes pulp mechanism and includes scrapes thick liquid lifting wheel and scrapes thick liquid fixed wheel, scrape thick liquid fixed wheel both ends and rotate and install in the frame, scrape thick liquid lifting wheel both ends and install respectively in the bottom of scraping thick liquid adjusting screw, scrape thick liquid adjusting screw thread and install on support nut, support nut installs at the top of scraping the thick liquid support, scrape thick liquid support fixed mounting in the frame.
Further, the thick liquid mechanism is scraped to the side includes that two rotate the side of installing in the frame and scrape thick liquid support, the side is scraped thick liquid support and is all set up to the Z type, rotate the installation side on the thick liquid support and scrape thick liquid gyro wheel, the thick liquid support is scraped to the side and is passed through spring and frame attach.
Further, still include bearing mechanism, bearing mechanism is including installing the bearing roller between the upper band of conveyer belt and lower area, bearing roller fixed mounting is on the horizontal stand, connect through the friction area of gyration between two bearing rollers, the friction area contacts the installation with the upper band of conveyer belt.
Further, a guide plate is arranged inside the rack, the guide plate is arranged to be inclined, the guide plate is located below a lower belt of the conveyor belt, a plurality of guide grooves are formed in the conveyor belt, and the liquid guide holes are located in the centers of the guide grooves.
Further, the discharge end of conveyer belt sets up the striker plate, the feed end of conveyer belt sets up mobilizable feeding car, rotate the roller that changes that a plurality of axis is parallel of installation on the feeding car, the rotation direction of changeing the roller is the same with the feeding direction.
Furthermore, the two ends of the driving roller and the two ends of the driven roller are rotatably installed on the rack through bearing seats, a plurality of supporting bearing seats are further installed on the rack, bearings are installed on the supporting bearing seats, and the tops of the bearings are installed in contact with the conveying belt.
The utility model has the advantages that: the conveying mechanism is used for conveying the benzene plates in a full-automatic mode, time and labor are saved, the working efficiency is improved, the grouting mechanism is arranged, the overturning mechanism is used for driving the grouting groove to rotate for grouting, overturning and grouting are carried out according to requirements, meanwhile, overturning and cleaning are facilitated, the vacuum suction mechanism is arranged, and negative pressure is generated by vacuumizing, so that downward negative pressure suction is generated on the benzene plates on the conveying belt, the speed of the benzene plates permeated by the slurry is accelerated, the uniformity of the benzene plates permeated by the slurry can be improved, and the forming speed of the benzene plates is improved; by arranging the shaping mechanism, shaping operation is performed before the benzene plate is grouted, so that the benzene plate is attached to the conveyor belt, and subsequent grouting operation is facilitated; the upper surface, the lower surface and the side surfaces of the benzene plate are subjected to pulp scraping operation by arranging the pulp scraping mechanism, so that the pulp residue on the surface of the benzene plate is avoided, and the pollution to the environment is reduced; the conveying belt is supported by the supporting mechanism, so that the loosening of the conveying belt caused by a benzene plate and negative pressure suction is avoided, and the normal operation of the conveying belt is ensured; the guide plate is arranged to guide and recover leaked slurry, so that the environment is prevented from being polluted; the polystyrene board which finishes the operation is accommodated by arranging the material baffle; through setting up the support bearing frame, support the conveyer belt, guarantee the normal operating of conveyer belt.
Drawings
Fig. 1 is a front view of the present invention;
FIG. 2 is a right side view taken at A-A of FIG. 1;
fig. 3 is a top view of the present invention;
fig. 4 is a first perspective view of the present invention;
fig. 5 is a second perspective view of the present invention;
fig. 6 is a partially enlarged view of B in fig. 4.
In the figure, 1, a frame, 2, a guide plate, 3, a bearing seat, 4, a driving roller, 5, a compression roller frame, 6, a guide frame, 7, a compression roller, 9, a compression roller lifting hand wheel, 10, a grouting turning hand wheel, 11, a grouting rotating shaft support frame, 12, a grouting groove, 13, a grouting seat, 14, a vacuum tank, 15, a conveyor belt, 16, a scraping slurry adjusting screw rod, 17, a scraping slurry support, 18, a side scraping slurry support, 19, a baffle plate, 20, a main motor, 21, a reduction box, 22, a discharge pipe, 23, a support shaft support seat, 24, a bearing roller, 25, a scraping slurry lifting wheel, 26, a liquid guide hole, 27, a material receiving groove, 28, a liquid guide pipe, 29, a liquid collecting pipe, 30, a horizontal support, 31, a friction belt, 32, a compression roller rope limiting plate, 33, a compression roller hanger rod, 34, a grouting groove hanger rod, 35, a grouting rope limiting plate, 36, a scraping slurry fixing wheel, 37, side scraping slurry roller, 39. spring, 15-1. upper belt, 15-2. lower belt.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
The utility model provides a benzene board forming device, includes frame 1, the transport mechanism of conveying benzene board, to the slip casting mechanism of benzene board slip casting, scrape thick liquid mechanism and accelerate the absorptive vacuum of benzene board thick liquid and pass through the suction mechanism, transport mechanism includes main motor 20 and the speed reducer 21 of being connected with main motor 20, with the drive roll 4 of speed reducer 21 coaxial arrangement, driven roll and the conveyer belt 15 of connecting drive roll 4 and driven roll, main motor 20, speed reducer 21 all pass through the support mounting on frame 1, drive roll 4 and driven roll both ends are all rotated and are installed on frame 1, 15 central line departments of conveyer belt set up a plurality of drain hole 26, vacuum pass through the suction mechanism including vacuum-absorbing vacuum tank 14, the collector pipe 29 with 14 intercommunication of vacuum tank, a plurality of catheter 28 and the bottom that communicates with collector pipe 29 connect the silo 27 with catheter 28, vacuum tank 14 bottom sets up discharge pipe 22, the two ends of the receiving trough 27 are mounted on the frame 1 through the horizontal supports 30 and are located under the central line of the conveyor belt 15, the receiving trough 27 is located between the upper belt 15-1 and the lower belt 15-2 of the conveyor belt 15, the grouting mechanism comprises a grouting trough 12 and a turnover mechanism for turning over the grouting trough 12, the turnover mechanism is mounted on the frame 1 and is used for fully automatically conveying the polystyrene boards by arranging the conveying mechanism, time and labor are saved, the working efficiency is improved, the grouting mechanism is arranged, the grouting trough 12 is driven to rotate for grouting through the turnover mechanism, turnover grouting is carried out according to requirements, turnover cleaning is facilitated, and the vacuum permeation mechanism is arranged to generate negative pressure through vacuumizing, so that downward negative pressure suction is generated on the polystyrene boards on the conveyor belt 15, the speed of the polystyrene boards is accelerated, and the uniformity of the polystyrene boards permeated by the grout can be improved, the molding speed of the polystyrene board is improved.
Tilting mechanism includes two slip casting seats 13 of installing in frame 1, installs slip casting pivot support frame 11 and both ends rotation on slip casting seat 13 and installs the slip casting groove jib 34 on slip casting pivot support frame 11, two pairs of slip casting rope limiting plates 35 of installation on the slip casting groove jib 34, twine the slip casting rope between two slip casting rope limiting plates 35, the other end of slip casting rope is installed on slip casting groove 12, the both ends of slip casting groove 12 are rotated and are installed on slip casting seat 13, the tip of slip casting groove jib 34 drives the rotation through slip casting hand wheel 10.
The shaping mechanism comprises a compression roller 7 and a compression roller lifting mechanism, the compression roller lifting mechanism comprises a compression roller frame 5 arranged on the frame 1, a compression roller suspension rod 33 with two ends rotatably arranged on the compression roller frame 5 and two pairs of compression roller rope limiting plates 32 arranged on the compression roller suspension rod 33, the end part of the compression roller suspension rod 33 is driven to rotate through a compression roller lifting hand wheel 9, lifting ropes are wound between the compression roller rope limiting plates 32, the other ends of the lifting ropes are arranged on a compression roller shaft of the compression roller 7, two ends of the compression roller shaft are slidably arranged in guide grooves in the guide frame 6, and the guide frame 6 is arranged on the frame 1; by arranging the shaping mechanism, shaping operation is performed before the benzene plate is grouted, so that the benzene plate is attached to the conveyor belt 15, and subsequent grouting operation is facilitated.
The pulp scraping mechanism comprises an upper surface pulp scraping mechanism, a lower surface pulp scraping mechanism and a side face pulp scraping mechanism, the upper surface pulp scraping mechanism and the lower surface pulp scraping mechanism comprise a pulp scraping lifting wheel 25 and a pulp scraping fixing wheel 36, two ends of the pulp scraping fixing wheel 36 are rotatably installed on the frame 1, two ends of the pulp scraping lifting wheel 25 are respectively installed at the bottom end of the pulp scraping adjusting screw rod 16, the pulp scraping adjusting screw rod 16 is in threaded installation on a supporting nut 38, the supporting nut 38 is installed at the top of the pulp scraping support 17, the pulp scraping support 17 is fixedly installed on the frame 1, the side face pulp scraping mechanism comprises two side pulp scraping supports 18 rotatably installed on the frame 1, the side pulp scraping supports 18 are both arranged in a Z shape, side pulp scraping rollers 37 are rotatably installed on the side pulp scraping supports 18, and the side pulp scraping supports 18 are connected with the frame 1 through springs 39; scrape thick liquid mechanism through setting up, scrape thick liquid operation to the upper and lower surface and the side of benzene board, avoid the thick liquid on benzene board surface to remain, reduce the pollution to the environment.
The device further comprises a supporting mechanism, the supporting mechanism comprises a supporting roller 24 arranged between an upper belt 15-1 and a lower belt 15-2 of the conveying belt 15, the supporting roller 24 is fixedly arranged on a horizontal support 30, the two supporting rollers 24 are connected through a rotary friction belt 31, and the friction belt 31 is in contact installation with the upper belt of the conveying belt 15; through setting up bearing mechanism, carry out the bearing to conveyer belt 15, avoid leading to the conveyer belt to relax because of benzene board and negative pressure suction, guarantee conveyer belt 15's normal operating.
A guide plate 2 is arranged in the rack 1, the guide plate 2 is arranged to be inclined, the guide plate 2 is positioned below a lower belt 15-2 of the conveyor belt 15, a plurality of guide grooves are formed in the conveyor belt 15, and the liquid guide holes 26 are positioned in the centers of the guide grooves; through setting up guide plate 2, carry out the water conservancy diversion with the thick liquid of seepage and retrieve, prevent the polluted environment.
A material baffle plate 19 is arranged at the discharge end of the conveyor belt 15, a movable feeding vehicle is arranged at the feed end of the conveyor belt, a plurality of rotating rollers with parallel axes are rotatably arranged on the feeding vehicle, and the rotating directions of the rotating rollers are the same as the feeding direction; through setting up striker plate 19, accomodate the benzene board of accomplishing the operation.
The two ends of the driving roller 4 and the driven roller are rotatably mounted on the frame 1 through the bearing blocks 3, the frame 1 is further provided with a plurality of supporting bearing blocks 23, the supporting bearing blocks 23 are provided with bearings, and the tops of the bearings are mounted in contact with the conveyor belt 15; the supporting bearing seat 23 is arranged to support the conveying belt 15, so that the normal operation of the conveying belt 15 is ensured.
A benzene plate forming method comprises the following steps: s1: feeding: placing the benzene plate at the feed end of the conveyor belt 15; s2: shaping: when the benzene plate is conveyed to the position right below the compression roller 7, the compression roller lifting hand wheel 9 is operated to drive the compression roller suspender 33 to rotate, the compression roller 7 is driven to descend through the compression roller rope, and the benzene plate is extruded and shaped; s3: grouting: when the shaped polystyrene board is transported to the position right below the grouting groove 12, the grouting overturning hand wheel 10 is rotated to drive the grouting groove suspender 34 to rotate, the grouting groove 12 is driven to rotate through the grouting rope, and the slurry is poured onto the conveyor belt 15; s4: vacuum permeation: the vacuum tank 14 is vacuumized during operation, the material receiving tank 12 is vacuumized through the liquid collecting pipe 29 and the liquid guide pipe 28, negative pressure generated in the material receiving tank 12 generates suction force on the benzene plate on the conveyor belt 15 through the liquid guide hole 26 of the conveyor belt 15, and slurry on the upper surface of the benzene plate is promoted to pass through the benzene plate in an accelerated manner; s5, pulp scraping: benzene board after the complete is inhaled thoroughly carries to discharge gate department along with conveyer belt 15, adjusts and scrapes thick liquid adjusting screw 16 and makes and scrape thick liquid lifting wheel 25 and descend to scrape thick liquid lifting wheel 25 and scrape thick liquid fixed wheel 36 and extrude scraping unnecessary thick liquids to the benzene board simultaneously, the thick liquid operation is scraped to the side of benzene board to thick liquid gyro wheel 37 under the effect of spring 39 to the side of scraping thick liquid, scrapes thick liquid and accomplishes the back benzene board and fall into striker plate 19 and accomplish benzene board shaping operation.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (9)
1. The utility model provides a benzene board forming device which characterized in that: the automatic vacuum transmission and absorption device comprises a rack, a conveying mechanism for conveying a polystyrene board, a grouting mechanism for grouting the polystyrene board, a slurry scraping mechanism and a vacuum transmission and absorption mechanism for accelerating slurry absorption of the polystyrene board, wherein the conveying mechanism comprises a main motor, a speed reducer connected with the main motor, a driving roller and a driven roller which are coaxially arranged with the speed reducer, and a conveying belt for connecting the driving roller and the driven roller, the main motor and the speed reducer are both arranged on the rack through brackets, both ends of the driving roller and the driven roller are rotatably arranged on the rack, a plurality of liquid guide holes are formed in the central line of the conveying belt, the vacuum transmission and absorption mechanism comprises a vacuum tank for absorbing vacuum, a liquid collecting pipe communicated with the vacuum tank, a plurality of liquid guide pipes communicated with the liquid collecting pipe, and a material receiving groove with the liquid guide pipes communicated with the bottom, both ends of the material receiving groove are arranged on the rack through a horizontal bracket and are positioned under the central line of the conveying, the grouting mechanism comprises a grouting groove and a turnover mechanism used for turning over the grouting groove, and the turnover mechanism is installed on the rack.
2. The benzene board forming device of claim 1, characterized in that: tilting mechanism includes two rack-mounted slip casting seats, installs slip casting pivot support frame and both ends on the slip casting seat and rotates the slip casting groove jib of installing on slip casting pivot support frame, install two pairs of slip casting rope limiting plates on the slip casting groove jib, twine the slip casting rope between two slip casting rope limiting plates, the other end of slip casting rope is installed on the slip casting groove, the both ends of slip casting groove are rotated and are installed on the slip casting seat, the tip of slip casting groove jib carries out the drive rotation through slip casting upset hand wheel.
3. The benzene board forming device of claim 2, characterized in that: still include plastic mechanism, plastic mechanism includes compression roller and compression roller elevating system, compression roller elevating system rotates the compression roller jib of installing on the compression roller frame and installs two pairs of compression roller rope limiting plates on the compression roller jib including rack-mounted compression roller frame, both ends, the tip of compression roller jib drives rotatoryly through compression roller lifting hand wheel, twine the lifting rope between the compression roller rope limiting plate, the other end of lifting rope is installed on the compression roller axle of compression roller, in the guide way of compression roller axle both ends slidable mounting in the guide frame, the guide frame is installed in the frame.
4. The benzene board forming device of claim 3, characterized in that: scrape pulp mechanism and include that the upper and lower surface scrapes thick liquid mechanism and side and scrape thick liquid mechanism, the upper and lower surface scrapes pulp mechanism and includes scrapes the thick liquid lifting wheel and scrape thick liquid fixed wheel, scrape thick liquid fixed wheel both ends and rotate and install in the frame, scrape thick liquid lifting wheel both ends and install respectively in the bottom of scraping thick liquid adjusting screw, scrape thick liquid adjusting screw thread and install on support nut, support nut installs at the top of scraping thick liquid support, scrape thick liquid support fixed mounting in the frame.
5. The benzene board forming device of claim 4, characterized in that: the side is scraped thick liquid mechanism and is included two and rotate the side of installing in the frame and scrape thick liquid support, the side is scraped thick liquid support and all is set up to the Z type, the side is scraped and is rotated installation side on the thick liquid support and scrape thick liquid gyro wheel, the side is scraped thick liquid support and is passed through spring and frame connection.
6. The benzene board forming device of claim 5, characterized in that: still include bearing mechanism, bearing mechanism is including installing the bearing roller between the upper band of conveyer belt and lower area, bearing roller fixed mounting is on the horizontal stand, connect through the friction area of gyration between two bearing rollers, the friction area contacts the installation with the upper band of conveyer belt.
7. The benzene board forming device of claim 1, characterized in that: the guide plate is arranged in the rack and is arranged to be inclined, the guide plate is located below the lower belt of the conveying belt, a plurality of guide grooves are formed in the conveying belt, and the liquid guide holes are located in the centers of the guide grooves.
8. The benzene board forming device of claim 1, characterized in that: the material stopping device is characterized in that a material stopping plate is arranged at the discharge end of the conveying belt, a movable feeding vehicle is arranged at the feed end of the conveying belt, a plurality of rotating rollers with parallel axes are rotatably installed on the feeding vehicle, and the rotating directions of the rotating rollers are the same as the feeding directions.
9. The benzene board forming device of claim 1, characterized in that: the two ends of the driving roller and the two ends of the driven roller are rotatably installed on the rack through bearing seats, a plurality of supporting bearing seats are further installed on the rack, bearings are installed on the supporting bearing seats, and the tops of the bearings are installed in contact with the conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021612614.2U CN212331629U (en) | 2020-08-05 | 2020-08-05 | Benzene board forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021612614.2U CN212331629U (en) | 2020-08-05 | 2020-08-05 | Benzene board forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212331629U true CN212331629U (en) | 2021-01-12 |
Family
ID=74071714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021612614.2U Active CN212331629U (en) | 2020-08-05 | 2020-08-05 | Benzene board forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212331629U (en) |
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2020
- 2020-08-05 CN CN202021612614.2U patent/CN212331629U/en active Active
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