CN212314770U - Scrape trigger chain wearing and tearing intelligent detection system - Google Patents
Scrape trigger chain wearing and tearing intelligent detection system Download PDFInfo
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- CN212314770U CN212314770U CN202020110004.6U CN202020110004U CN212314770U CN 212314770 U CN212314770 U CN 212314770U CN 202020110004 U CN202020110004 U CN 202020110004U CN 212314770 U CN212314770 U CN 212314770U
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Abstract
The utility model discloses a scrape trigger chain wearing and tearing intelligent detection system, including detection device, third support and light, the left surface fixedly connected with extension bar of detection device, rotary switch and push rod switch group are installed to the front surface of extension bar, the lower surface fixedly connected with first telescopic link of extension bar, the lower surface fixedly connected with first support of first telescopic link, the lower surface fixedly connected with rotating electrical machines of first support, carry out the electrical connection through the electric wire between rotating electrical machines and the rotary switch, carry out the electrical connection through the electric wire between rotary switch and the outer circuit, the output end fixedly connected with second support of rotating electrical machines, the utility model solves when using camera to gather image or video, the position and the shooting direction of camera are fixed in one, use too fast board, inconvenient each angle of observing the chain, problem that the detection effect is poor.
Description
Technical Field
The utility model relates to a mineral processing technology field, concrete field is a scrape trigger chain wearing and tearing intelligent detecting system.
Background
The scraper conveyor is a continuous conveyor for bulk material conveyed by means of a moving scraper chain in a closed rectangular-section housing. The existing scraper conveyor comprises a machine head, a middle section, a feeding section and a machine tail, wherein chain wheels are arranged in the machine head and the machine tail, a conveying scraper chain forms a ring shape around the machine head and the machine tail chain wheels, the scraper chain is conveyed to a machine head discharge port along a material groove and then discharged, and the scraper conveyor chain is easy to wear, deform or even break in the using process, so that the monitoring and the identification of the wear degree of the chain become more important.
At present, the coal industry generally uses traditional colliery to monitor, discernment with scraping trigger chain wearing and tearing intelligent detection system to the degree of wear of chain, this system utilizes the mode of gathering image or video to monitor, discernment, can effectively improve the identification accuracy degree, manpower resource cost is greatly reduced, but in use still has a lot of problems, when using camera collection image or video, the position of camera is fixed in one department with the shooting direction, use too hard board, each angle of inconvenient observation chain, detection effect is poor.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a scrape trigger chain wearing and tearing intelligent detection system to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an intelligent detection system for chain abrasion of a scraper comprises a detection device, a third support and a lighting lamp, wherein an extension rod is fixedly connected to the left surface of the detection device, a rotary switch and a push rod switch group are mounted on the front surface of the extension rod, a first telescopic rod is fixedly connected to the lower surface of the extension rod, a first support is fixedly connected to the lower surface of the first telescopic rod, a rotary motor is fixedly connected to the lower surface of the first support, the rotary motor is electrically connected with the rotary switch through an electric wire, the rotary switch is electrically connected with an external circuit through an electric wire, a second support is fixedly connected to the output end of the rotary motor, electric push rods are fixedly connected to the left end and the right end of the lower surface of the second support, the electric push rods are electrically connected with the push rod switch group through electric wires, and the push rod switch group is electrically connected with the external circuit through an electric wire, two electric putter's the equal fixedly connected with connecting piece in end that stretches out, it is left the connecting piece on connecting piece and right side rotate with the upper surface of third support with both ends about respectively and are connected, the lower fixed surface of third support is connected with the camera, carry out electric connection through the electric wire between camera and the detection device, the right fixed surface of third support is connected with the bracing piece, the lower fixed surface of bracing piece is connected with the second telescopic link, the lower extreme fixedly connected with turning block of second telescopic link, the left surface of turning block rotates and is connected with the light, carry out electric connection through the electric wire between light and the detection device.
Preferably, detection device includes the shell, the upper end fixedly connected with display of the front surface of shell, the lower fixed surface of display is connected with the keyboard, the host computer is installed to the lower extreme of the front surface of shell, the warning light is installed to the right-hand member of the front surface of shell, the right side surface mounting of shell has bee calling organ, carry out electric connection through the electric wire between display and the host computer, carry out electric connection through the electric wire between keyboard and the host computer, carry out electric connection through the electric wire between warning light and the host computer, carry out electric connection through the electric wire between bee calling organ and the host computer.
Preferably, the illuminating lamp is an annular lamp ring.
Preferably, the left surface of the rotating block is an inwards concave cambered surface.
Preferably, the four corners of the lower surface of the detection device are fixedly connected with support legs.
Preferably, the lower end faces of the four support legs are respectively connected with universal wheels in a threaded manner.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model provides a scrape trigger chain wearing and tearing intelligent detection system, through installing first telescopic link, adjust the height of the upper and lower direction of camera, through installing the rotating electrical machines, through adjusting the length difference between two electric putter, adjust the inclination of camera, through adjusting the length of second telescopic link, adjust the distance between light and the camera, rotate through light and turning block and be connected, adjust the illumination direction of light, solved when using camera to gather image or video, the position of camera is fixed in a department with the shooting direction, use too hard, each angle of inconvenient observation chain, the poor problem of detection effect.
Drawings
Fig. 1 is a schematic view of the structure of the present invention;
fig. 2 is a schematic top view of the lighting lamp of the present invention;
fig. 3 is a partially enlarged view of a portion a in fig. 1.
In the figure: 1-detection device, 101-shell, 102-display, 103-keyboard, 104-host computer, 105-prompting lamp, 106-buzzer, 2-extension bar, 3-first telescopic bar, 4-first support, 5-rotating motor, 6-second support, 7-electric push rod, 8-connecting piece, 9-third support, 10-camera, 11-support bar, 12-second telescopic bar, 13-rotating block, 14-rotating switch, 15-push rod switch group, 16-lighting lamp, 17-supporting leg, 18-universal wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: an intelligent detection system for abrasion of a scraper chain comprises a detection device 1, a third support 9 and a lighting lamp 16, wherein an extension bar 2 is fixedly connected to the left surface of the detection device 1, a rotary switch 14 and a push rod switch group 15 are mounted on the front surface of the extension bar 2, a first telescopic rod 3 is fixedly connected to the lower surface of the extension bar 2, a first support 4 is fixedly connected to the lower surface of the first telescopic rod 3, a rotary motor 5 is fixedly connected to the lower surface of the first support 4, the rotary motor 5 is electrically connected with the rotary switch 14 through an electric wire, the rotary switch 14 is electrically connected with an external circuit through an electric wire, a second support 6 is fixedly connected to the output end of the rotary motor 5, electric push rods 7 are fixedly connected to the left end and the right end of the lower surface of the second support 6, and the two electric push rods 7 are electrically connected with the push rod switch group 15 through, the push rod switch group 15 is electrically connected with an external circuit through an electric wire, the extending ends of the two electric push rods 7 are fixedly connected with connecting pieces 8, the connecting pieces 8 on the left side and the connecting pieces 8 on the right side are respectively and rotatably connected with the left end and the right end of the upper surface of the third support 9, the lower surface of the third support 9 is fixedly connected with a camera 10, the camera 10 is electrically connected with the detection device 1 through an electric wire, the right surface of the third support 9 is fixedly connected with a support rod 11, the lower surface of the support rod 11 is fixedly connected with a second telescopic rod 12, the lower end of the second telescopic rod 12 is fixedly connected with a rotating block 13, the left surface of the rotating block 13 is rotatably connected with an illuminating lamp 16, the illuminating lamp 16 is electrically connected with the detection device 1 through an electric wire, the rotating switch 14 controls the rotating motor 5, the rotating switch 14 is turned on, the rotating motor 5, thereby rotating the camera 10, the push rod switch group 15 controls the two electric push rods 7, the left extending key of the push rod switch group 15 is pressed, the extending end of the left electric push rod 7 extends downwards, the left retracting key of the push rod switch group 15 is pressed, the extending end of the left electric push rod 7 retracts upwards, the right extending key of the push rod switch group 15 is pressed, the extending end of the right electric push rod 7 extends downwards, the right retracting key of the push rod switch group 15 is pressed, the extending end of the right electric push rod 7 retracts upwards, the inclination angle of the camera 10 is adjusted through the length difference between the two electric push rods 7, the first telescopic rod 3 and the second telescopic rod 12 are both manual telescopic rods, the manual telescopic rods adopt a double locking design, the external locking is utilized for double fixing, the external locking is utilized for fixing screws, the internal locking is utilized for freely selecting positions, the internal locking is utilized for expanding screws, the length of the manual telescopic rods is adjusted through rotating fine, the height of the camera 10 in the up-down direction is adjusted by adjusting the length of the first telescopic rod 3, the distance between the illuminating lamp 16 and the camera 10 is adjusted by adjusting the length of the second telescopic rod 12, and the illuminating lamp 16 rotates forwards or backwards by taking the center of the right end face as an axis, so that the illuminating direction of the illuminating lamp 16 is changed.
Specifically, the detection device 1 includes a housing 101, a display 102 is fixedly connected to an upper end of a front surface of the housing 101, a keyboard 103 is fixedly connected to a lower surface of the display 102, a host 104 is installed at a lower end of the front surface of the housing 101, a warning lamp 105 is installed at a right end of the front surface of the housing 101, a buzzer 106 is installed on a right surface of the housing 101, the display 102 and the host 104 are electrically connected through an electric wire, the keyboard 103 and the host 104 are electrically connected through an electric wire, the warning lamp 105 and the host 104 are electrically connected through an electric wire, the buzzer 106 and the host 104 are electrically connected through an electric wire, the illuminating lamp 16 and the host 104 are electrically connected through an electric wire, the camera 10 and the host 104 are electrically connected through an electric wire, and the detection device 1 controls the operation of each mechanism through the host 102.
Specifically, the illuminating lamp 16 is an annular lamp ring, the inner diameter of the annular illuminating lamp 16 is larger than the diameter of the camera 10, and the illuminating light of the illuminating lamp 16 is wound around the camera 10, so that the illuminating effect is improved, the shooting effect of the camera 10 is improved, and the capability of the device for acquiring information is improved.
Specifically, the left surface of the rotating block 13 is an inner concave cambered surface, and the inner concave cambered surface of the rotating block 13 is attached to the right end surface of the annular illuminating lamp 16, so that the normal rotation work of the illuminating lamp 16 is not influenced.
Particularly, the equal fixedly connected with landing leg 17 in four corners department of detection device 1's lower surface, four landing legs 17 provide the support for detection device 1, improve detection device 1's height, and the person of facilitating the use observes and operates.
Particularly, the equal spiro union of lower terminal surface of four landing legs 17 has universal wheel 18, and four universal wheels 18 all have the brake, and detection device 1 quality is big, and the inconvenient change of user uses the place, and four universal wheels 18 make detection device 1 conveniently remove, effectively alleviate user's physical burden to promote work efficiency, dial down the brake of four universal wheels 18, realize fixed detection device 1, dial the brake of four universal wheels 18, and four brakes do not all influence detection device 1's removal work.
The working principle is as follows: when the utility model is used, a user firstly rotates the fine adjustment nut of the first telescopic rod 3 to adjust the length of the first telescopic rod 3, the height of the camera 10 in the up-down direction is adjusted, then the rotary switch 14 is opened, the output end of the rotary motor 5 drives the second support 6 to rotate, after the direction of the chain position required to be detected is shot by the camera is rotated, the user closes the rotary switch 14, then the left extending key, the left retracting key, the right extending key or the right retracting key of the push rod switch group 15 is pressed as required, the length difference between the two electric push rods 7 is adjusted, the position required to be detected is shot by the camera 10 is adjusted, then the fine adjustment nut of the second telescopic rod 12 is rotated to adjust the length of the second telescopic rod 12, the distance between the illuminating lamp 16 and the camera 10 is adjusted, finally the illuminating lamp 16 is rotated forwards or backwards until the camera 10 can clearly shoot the detected chain position, the detection device 1 starts the detection operation.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model discloses the standard part that uses all can purchase from the market, and dysmorphism piece all can be customized according to the description with the record of drawing of description, and the concrete connection mode of each part all adopts conventional means such as ripe bolt, rivet, welding among the prior art, and machinery, part and equipment all adopt prior art, and conventional model, including circuit connection adopts conventional connection mode among the prior art, does not detailed here again.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a scrape trigger chain wearing and tearing intelligent detection system, includes detection device (1), third support (9) and light (16), its characterized in that: the detection device comprises a detection device body (1), an extension rod (2) is fixedly connected to the left surface of the detection device body (1), a rotary switch (14) and a push rod switch group (15) are mounted on the front surface of the extension rod (2), a first telescopic rod (3) is fixedly connected to the lower surface of the extension rod (2), a first support (4) is fixedly connected to the lower surface of the first telescopic rod (3), a rotary motor (5) is fixedly connected to the lower surface of the first support (4), the rotary motor (5) is electrically connected with the rotary switch (14) through an electric wire, the rotary switch (14) is electrically connected with an external circuit through an electric wire, a second support (6) is fixedly connected to the output end of the rotary motor (5), electric push rods (7) are fixedly connected to the left end and the right end of the lower surface of the second support (6), and the electric push rods (7) are electrically connected with the push rod switch group (15) through an electric wire, the push rod switch group (15) is electrically connected with an external circuit through an electric wire, the extending ends of the two electric push rods (7) are fixedly connected with connecting pieces (8), the connecting piece (8) on the left side and the connecting piece (8) on the right side are respectively and rotatably connected with the left end and the right end of the upper surface of the third support (9), the lower surface of the third support (9) is fixedly connected with a camera (10), the camera (10) is electrically connected with the detection device (1) through an electric wire, the right surface of the third support (9) is fixedly connected with a support rod (11), the lower surface of the supporting rod (11) is fixedly connected with a second telescopic rod (12), the lower end of the second telescopic rod (12) is fixedly connected with a rotating block (13), the left surface of the rotating block (13) is rotatably connected with an illuminating lamp (16), and the illuminating lamp (16) is electrically connected with the detection device (1) through an electric wire.
2. The intelligent detecting system for the abrasion of the chain of the scraper conveyor as claimed in claim 1, characterized in that: detection device (1) includes shell (101), upper end fixedly connected with display (102) of the front surface of shell (101), the lower fixed surface of display (102) is connected with keyboard (103), host computer (104) are installed to the lower extreme of the front surface of shell (101), warning light (105) is installed to the right-hand member of the front surface of shell (101), the right surface mounting of shell (101) has bee calling organ (106), carry out electric connection through the electric wire between display (102) and host computer (104), carry out electric connection through the electric wire between keyboard (103) and host computer (104), carry out electric connection through the electric wire between warning light (105) and host computer (104), carry out electric connection through the electric wire between bee calling organ (106) and host computer (104).
3. The intelligent detecting system for the abrasion of the chain of the scraper conveyor as claimed in claim 1, characterized in that: the illuminating lamp (16) is an annular lamp ring.
4. The intelligent detecting system for the abrasion of the chain of the scraper conveyor as claimed in claim 1, characterized in that: the left surface of the rotating block (13) is an inwards concave cambered surface.
5. The intelligent detecting system for the abrasion of the chain of the scraper conveyor as claimed in claim 1, characterized in that: all fixedly connected with landing leg (17) in the four corners department of detection device's (1) lower surface.
6. The intelligent detecting system for the abrasion of the chain of the scraper conveyor as claimed in claim 5, characterized in that: the lower end faces of the four supporting legs (17) are all in threaded connection with universal wheels (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020110004.6U CN212314770U (en) | 2020-01-18 | 2020-01-18 | Scrape trigger chain wearing and tearing intelligent detection system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020110004.6U CN212314770U (en) | 2020-01-18 | 2020-01-18 | Scrape trigger chain wearing and tearing intelligent detection system |
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| CN212314770U true CN212314770U (en) | 2021-01-08 |
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| CN202020110004.6U Active CN212314770U (en) | 2020-01-18 | 2020-01-18 | Scrape trigger chain wearing and tearing intelligent detection system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113899752A (en) * | 2021-09-30 | 2022-01-07 | 三峡大学 | Visual detection device and method for cracks of inner chain plate of double-row chain scraper conveyor |
| CN114720091A (en) * | 2022-06-08 | 2022-07-08 | 中国有色金属工业昆明勘察设计研究院有限公司 | Dam piling and breaking simulation device for tailing pond |
| CN117208511A (en) * | 2023-11-08 | 2023-12-12 | 山西赛安自动控制有限公司 | Mining conveyer belt tearing detection device |
-
2020
- 2020-01-18 CN CN202020110004.6U patent/CN212314770U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113899752A (en) * | 2021-09-30 | 2022-01-07 | 三峡大学 | Visual detection device and method for cracks of inner chain plate of double-row chain scraper conveyor |
| CN113899752B (en) * | 2021-09-30 | 2023-01-10 | 湖北天宜机械股份有限公司 | Method for detecting crack of chain plate by adopting visual detection device for crack of inner chain plate of double-row chain scraper conveyor |
| CN114720091A (en) * | 2022-06-08 | 2022-07-08 | 中国有色金属工业昆明勘察设计研究院有限公司 | Dam piling and breaking simulation device for tailing pond |
| CN114720091B (en) * | 2022-06-08 | 2022-08-16 | 中国有色金属工业昆明勘察设计研究院有限公司 | Dam piling and breaking simulation device for tailing pond |
| CN117208511A (en) * | 2023-11-08 | 2023-12-12 | 山西赛安自动控制有限公司 | Mining conveyer belt tearing detection device |
| CN117208511B (en) * | 2023-11-08 | 2024-02-02 | 山西赛安自动控制有限公司 | Mining conveyer belt tearing detection device |
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