CN212310261U - Multifunctional cleaning equipment - Google Patents
Multifunctional cleaning equipment Download PDFInfo
- Publication number
- CN212310261U CN212310261U CN201921343029.4U CN201921343029U CN212310261U CN 212310261 U CN212310261 U CN 212310261U CN 201921343029 U CN201921343029 U CN 201921343029U CN 212310261 U CN212310261 U CN 212310261U
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- CN
- China
- Prior art keywords
- cleaning
- workpiece
- component
- hydrocarbon
- subassembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 76
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 36
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 36
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 36
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 239000007921 spray Substances 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000005406 washing Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 14
- 239000012535 impurity Substances 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 10
- 230000005291 magnetic effect Effects 0.000 claims description 8
- 239000002893 slag Substances 0.000 claims description 8
- 230000018044 dehydration Effects 0.000 claims description 4
- 238000006297 dehydration reaction Methods 0.000 claims description 4
- 230000005294 ferromagnetic effect Effects 0.000 claims description 3
- 239000004519 grease Substances 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009390 chemical decontamination Methods 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Images
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a multifunctional cleaning equipment relates to work piece washing technical field, and it includes the frame, be equipped with material loading mouth and feed opening in the frame, material loading mouth department installs the manipulator for drive the work piece and set up high-pressure burring subassembly in the frame, spray rinsing subassembly, wind and cut water subassembly, plug hole subassembly and hydrocarbon wiper mechanism between the motion, wherein: the high-pressure deburring component is connected with the high-pressure pump and is used for washing the workpiece at high pressure; the spray rinsing component is connected with the rinsing pump and is used for performing spray rinsing on the workpiece; the air-cutting water-cutting component is used for carrying out air-cutting drying on the sprayed and rinsed workpiece and is connected with an air storage tank arranged on the rack through an air pipe; the hole plugging component is used for plugging a processing hole on the surface of the workpiece; the utility model has the advantages that: high pressure cleaning, automatic rivet plugging, hydrocarbon cleaning and other parts are designed into a whole, so that the cost is lower, the occupied labor is less, and the structure is compact.
Description
Technical Field
The utility model relates to a work piece washs technical field, specifically is a multi-functional cleaning equipment.
Background
Due to the complexity of the structure of the workpiece and the continuous improvement of the requirement on the surface cleanliness of the workpiece, the process for cleaning equipment needs to keep pace.
In the prior art, in order to clean the blind holes of the oil duct, high-pressure hole flushing is usually adopted, and some robots are further adopted to work cooperatively so as to ensure that the whole process flow is automated; the auxiliary holes are plugged by adopting a rivet pulling mode for plugging workpieces, but when a certain workpiece needs to be cleaned by a robot high-pressure hole cleaning mode, an automatic rivet pulling machine for plugging holes and a hydrocarbon mode, different devices are generally adopted to be connected in series outside the production line, so that the occupied area of the device is increased, and the investment on device funds and manpower is greatly increased.
Based on this, this application provides a multi-functional cleaning equipment.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a multi-functional cleaning equipment to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a multifunctional cleaning equipment, includes the frame, be equipped with material loading mouth and feed opening in the frame, material loading mouth department installs the manipulator for drive the work piece and set up high-pressure burring subassembly in the frame, spray rinsing subassembly, wind and cut water subassembly, stifled hole subassembly and hydrocarbon wiper mechanism between the motion, wherein:
the high-pressure deburring component is connected with the high-pressure pump and is used for washing the workpiece at high pressure;
the spray rinsing component is connected with the rinsing pump and is used for performing spray rinsing on the workpiece;
the air-cutting water-cutting component is used for carrying out air-cutting drying on the sprayed and rinsed workpiece and is connected with an air storage tank arranged on the rack through an air pipe;
the hole plugging component is used for plugging a processing hole on the surface of the workpiece;
and the hydrocarbon cleaning mechanism is used for cleaning and drying the workpiece in a hydrocarbon manner.
As a further aspect of the present invention: the hole plugging component is an automatic rivet pulling machine.
As a further aspect of the present invention: and the rack is also provided with a cleaning tank for collecting cleaning liquid at the high-pressure deburring component and the spray rinsing component.
As a further aspect of the present invention: install circulating pump, filter and paper filter on the washing tank, the paper filter is used for getting rid of impurity, the inlet and the liquid outlet of circulating pump all are connected with the washing tank through the pipeline, still install the filter on the pipeline.
As a further aspect of the present invention: and an oil scraper and a magnetic slag scraper are further installed on the cleaning tank, wherein the oil scraper is used for removing grease in the cleaning liquid in the cleaning tank, and the magnetic slag scraper is used for removing ferromagnetic impurities in the cleaning liquid in the cleaning tank.
As a further aspect of the present invention: the hydrocarbon cleaning mechanism comprises an ultrasonic hydrocarbon dehydration assembly, an ultrasonic hydrocarbon cleaning assembly and a hydrocarbon vacuum bath cleaning assembly.
As a further aspect of the present invention: the hydrocarbon cleaning mechanism further comprises a forced cooling assembly for cooling the cleaned workpiece, and a water chilling unit connected with the forced cooling assembly is further mounted on the rack.
Compared with the prior art, the beneficial effects of the utility model are that: the high-pressure cleaning, automatic rivet plugging, hydrocarbon cleaning and other parts are designed into a whole, so that the device is convenient and efficient; on the premise of finishing the same function, the cost is lower, the occupied labor is less, the structure is compact, and the occupied area ratio is relatively reduced; the time spent on secondary positioning is saved because the positioning is accurate in the whole process flow.
Drawings
Fig. 1 is a front view of a multi-purpose washing apparatus.
Fig. 2 is a top view of a multi-purpose cleaning apparatus.
In the figure: the device comprises a machine frame 1, a feeding port 2, a discharging port 3, a manipulator 4, a high-pressure deburring component 5, a high-pressure spray rinsing component 6, a wind cutting water component 7, a hole plugging component 8, a high-pressure pump 9, a circulating pump 10, a filter 11, a paper filter 12, a rinsing pump 13, an oil scraper 14, a magnetic slag scraper 15, an ultrasonic hydrocarbon dehydration component 16, an ultrasonic hydrocarbon cleaning component 17, a hydrocarbon vacuum bath washing component 18, a vacuum drying component 19, a strong cooling component 20, a gas storage tank 21 and a water chilling unit 22.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.
Example 1
Referring to fig. 1-2, in an embodiment of the present invention, a multifunctional cleaning apparatus includes a frame 1, wherein a feeding port 2 and a discharging port 3 are disposed on the frame 1, and a manipulator 4 is mounted at the feeding port 2 and used for driving a workpiece to move between a high-pressure deburring assembly 5, a spray rinsing assembly 6, an air-cutting water-cutting assembly 7, a hole plugging assembly 8 and a hydrocarbon cleaning mechanism disposed on the frame 1;
in the embodiment, the high-pressure deburring component 5 is connected with the high-pressure pump 9 and is used for washing a workpiece at high pressure (the water pressure is 40-45 MPa, and the time is 40 seconds) so as to remove impurities in a blind hole and an oil duct of the workpiece and even remove tiny burrs on the surface of the workpiece;
the spray rinsing component 6 is connected with a rinsing pump 13 (here, the high-pressure pump 9 and the rinsing pump 13 are both connected with an external cleaning liquid storage tank), and is used for performing spray rinsing on the workpiece (the water pressure is 0.6-0.8 MPa, and the time is 15 seconds) so as to remove impurities, oil stains, dust and the like on the surface of the workpiece;
the air-cutting water-cutting assembly 7 is used for air-cutting and drying (the pressure is 0.6-0.8 MPa, and the time is 15 seconds) the sprayed and rinsed workpiece, and has a function of blowing off dust and the like on the surface of the workpiece, the air-cutting water-cutting assembly 7 is connected with an air storage tank 21 arranged on the rack 1 through an air pipe, necessary components such as a pressure regulating valve and an electromagnetic valve are arranged on the pipeline, and the air-cutting water-cutting assembly is not specifically limited in order to simplify the technical scheme;
the hole plugging component 8 is used for plugging a machined hole on the surface of a workpiece, for example, in actual application, when an oil passage on the workpiece is machined, the machining can be completed with the help of auxiliary holes, but in actual application, the auxiliary holes are not needed, and the normal work of the workpiece is influenced, so that the hole plugging component 8 is adopted to specifically plug the auxiliary holes, and the hole plugging component 8 can be an automatic rivet machine and the like, and specific limitation is not performed;
and the hydrocarbon cleaning mechanism is used for cleaning and drying the workpiece in a hydrocarbon manner.
In practical application, a workpiece is fed into the rack 1 from the feeding port 2, the manipulator 4 grabs the workpiece and moves to the high-pressure deburring component 5, the high-pressure deburring component 5 performs high-pressure washing on the workpiece to remove impurities in a blind hole and an oil duct of the workpiece, even tiny burrs on the surface of the workpiece, then the manipulator 4 drives the workpiece to move to the spray rinsing component 6, and the cleaning solution is used for performing spray rinsing on the workpiece to remove impurities, oil stains, dust and the like on the surface of the workpiece; then, the manipulator 4 drives the workpiece to move to the wind-cutting water-cutting component 7, the air storage tank 21 supplies air to the wind-cutting water-cutting component 7, and the wind-cutting water-cutting component 7 performs wind-cutting drying on the workpiece; then the mechanical arm 4 drives the workpiece to move to the hole plugging component 8 to plug the specific processing hole on the surface of the workpiece; then, the manipulator 4 places the workpiece on the hydrocarbon cleaning mechanism, the hydrocarbon cleaning mechanism performs hydrocarbon cleaning and drying on the workpiece, after the completion, the workpiece is output from the feed opening 3, and if necessary, a plastic packaging machine and other equipment can be added at the feed opening 3.
Specifically speaking, still be equipped with the washing tank in frame 1, in this embodiment, the washing tank is used for collecting high pressure burring subassembly 5 and the washing liquid that sprays rinsing subassembly 6 department, and is concrete, can set up the collecting hopper at high pressure burring subassembly 5 and spray rinsing subassembly 6 to pass through the pipeline with the collecting hopper and be connected with the washing tank, can realize collecting the washing liquid that high pressure burring subassembly 5 and spray rinsing subassembly 6 department.
Further, a circulating pump 10, a filter 11, a paper filter 12, an oil scraper 14 and a magnetic slag scraper 15 are installed on the cleaning tank, wherein the oil scraper 14 is used for removing grease in the cleaning solution in the cleaning tank, the magnetic slag scraper 15 is used for removing ferromagnetic impurities in the cleaning solution in the cleaning tank, the paper filter 12 is used for removing impurities, a liquid inlet and a liquid outlet of the circulating pump 10 are connected with the cleaning tank through a pipeline, the filter 11 is further installed on the pipeline and used for achieving movement of the cleaning solution, the cleaning solution in the cleaning tank is subjected to impurity removal under the action of the paper filter 12, the oil scraper 14 and the magnetic slag scraper 15, and meanwhile, through the action of the circulating pump 10 and the filter 11, the cleaning solution is filtered again in the circulating flow process, so that the cleaning solution can be reused.
Example 2
Referring to fig. 1-2, in the embodiment of the present invention, a multifunctional cleaning apparatus, the hydrocarbon cleaning mechanism includes an ultrasonic hydrocarbon dehydration module 16, an ultrasonic hydrocarbon cleaning module 17 and a hydrocarbon vacuum bath cleaning module 18, which uses the mechanical vibration force with strong ultrasonic wave permeability to impact the surface of the workpiece and combine the chemical decontamination effect of the hydrocarbon cleaning agent, so as to clean the surface of the workpiece and the processing holes, slits, etc. completely under the vacuum state. In addition, the hydrocarbon cleaning mechanism further comprises a strong cooling component 20 for cooling the cleaned workpiece, and a water chilling unit 22 connected with the strong cooling component 20 is further mounted on the rack 1.
It should be particularly noted that in the technical scheme, the parts such as high-pressure cleaning, automatic rivet plugging, hydrocarbon cleaning and the like are designed into a whole, so that the device is convenient and efficient; on the premise of finishing the same function, the cost is lower, the occupied labor is less, the structure is compact, and the occupied area ratio is relatively reduced; the time spent on secondary positioning is saved because the positioning is accurate in the whole process flow.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims (7)
1. The utility model provides a multi-functional cleaning equipment, includes frame (1), be equipped with material loading mouth (2) and feed opening (3) on frame (1), its characterized in that, material loading mouth (2) department installs manipulator (4) for drive the work piece and set up high pressure burring subassembly (5) on frame (1), spray rinsing subassembly (6), wind surely cut water subassembly (7), plug hole subassembly (8) and hydrocarbon wiper mechanism between the motion, wherein:
the high-pressure deburring component (5) is connected with the high-pressure pump (9) and is used for washing the workpiece at high pressure;
the spray rinsing component (6) is connected with the rinsing pump (13) and is used for performing spray rinsing on the workpiece;
the air-cutting water-cutting component (7) is used for carrying out air-cutting drying on the sprayed and rinsed workpiece, and the air-cutting water-cutting component (7) is connected with an air storage tank (21) arranged on the rack (1) through an air pipe;
the hole plugging component (8) is used for plugging a machining hole on the surface of the workpiece;
and the hydrocarbon cleaning mechanism is used for cleaning and drying the workpiece in a hydrocarbon manner.
2. A multifunctional cleaning device according to claim 1, characterized in that the plugging assembly (8) is an automatic riveter.
3. A multifunctional cleaning device according to claim 1 or 2, characterized in that a cleaning tank is arranged on the frame (1) for collecting the cleaning liquid at the high-pressure deburring component (5) and the spray rinsing component (6).
4. The multifunctional cleaning equipment according to claim 3, characterized in that the cleaning tank is provided with a circulating pump (10), a filter (11) and a paper filter (12), the paper filter (12) is used for removing impurities, a liquid inlet and a liquid outlet of the circulating pump (10) are connected with the cleaning tank through a pipeline, and the pipeline is further provided with the filter (11).
5. The multifunctional cleaning equipment according to claim 4, characterized in that an oil scraper (14) and a magnetic slag scraper (15) are further mounted on the cleaning tank, wherein the oil scraper (14) is used for removing grease in the cleaning liquid in the cleaning tank, and the magnetic slag scraper (15) is used for removing ferromagnetic impurities in the cleaning liquid in the cleaning tank.
6. A multi-functional cleaning device according to claim 1 or 2 or 4 or 5, characterized in that said hydrocarbon cleaning mechanism comprises an ultrasonic hydrocarbon dehydration assembly (16), an ultrasonic hydrocarbon cleaning assembly (17) and a hydrocarbon vacuum bath assembly (18).
7. Multifunctional cleaning equipment according to claim 6, characterized in that the hydrocarbon cleaning mechanism further comprises a forced cooling component (20) for cooling the cleaned workpiece, and the rack (1) is further provided with a water chilling unit (22) connected with the forced cooling component (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921343029.4U CN212310261U (en) | 2019-08-19 | 2019-08-19 | Multifunctional cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921343029.4U CN212310261U (en) | 2019-08-19 | 2019-08-19 | Multifunctional cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212310261U true CN212310261U (en) | 2021-01-08 |
Family
ID=74030500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921343029.4U Expired - Fee Related CN212310261U (en) | 2019-08-19 | 2019-08-19 | Multifunctional cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212310261U (en) |
-
2019
- 2019-08-19 CN CN201921343029.4U patent/CN212310261U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210108 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |