CN212309891U - Disc separator for deep processing of corn - Google Patents
Disc separator for deep processing of corn Download PDFInfo
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- CN212309891U CN212309891U CN202020788700.2U CN202020788700U CN212309891U CN 212309891 U CN212309891 U CN 212309891U CN 202020788700 U CN202020788700 U CN 202020788700U CN 212309891 U CN212309891 U CN 212309891U
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Abstract
The utility model relates to a starch production processing technology field especially relates to a maize is disk separator for deep processing, including squeezing shell, power and providing mechanism and disk separating mechanism, squeeze the shell including squeezing and bear a section of thick bamboo, motor support board, supporting leg, discharging pipe, control valve and mistake flitch, power provides the mechanism and includes filter sieve feed cylinder, side direction feed inlet, go up shrouding, inner tube, whirl board, outflow connecting plate and disk, and disk separating mechanism is including rotating motor, initiative tooth, driven tooth, axis of rotation and driving belt, the utility model discloses a vortex separation is carried out earlier in the side direction feeding, makes starch granule advance to go into between the disk to increase the filtration effect and strains.
Description
Technical Field
The utility model relates to a starch production and processing technology field especially relates to a video disc separating centrifuge is used in maize deep-processing.
Background
When a traditional disc separator works, raw pulp (namely crude starch milk comprising gluten and starch) enters a rotary hub from a feeding hole at the top of a shell along the inner side of a disc frame after being filtered, materials rotate along the rotary hub to form a thin layer between discs, the specific gravity of starch particles is greater than that of the gluten particles, the starch particles are thrown to the outer side, the gluten particles are positioned in an inner layer, the caliber of a nozzle fixed on a nozzle hole at the outer edge of the rotary hub is smaller, only a small part of slurry containing more starch particles is allowed to be sprayed out from the nozzle and converged into underflow to be discharged, when liquid of the starch particles is sprayed out from a plurality of nozzles at the outer edge of the rotary hub at high speed and is thrown out along an underflow spraying groove at one side of each nozzle, only one-time separation is.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a disc, adopting the side direction feeding to carry out cyclone separation first, making starch granule advance to enter between the disc and increasing the filtration effect and strain.
The purpose of the utility model is realized through the following technical scheme:
a disc separator for corn deep processing comprises a squeezing shell, a power supply mechanism and a disc separating mechanism, wherein the power supply mechanism is fixedly connected to the squeezing shell;
the squeezing shell comprises a squeezing bearing cylinder, a motor supporting plate, supporting legs, a discharging pipe, a control valve and a material passing plate, wherein the motor supporting plate is fixedly connected to the squeezing bearing cylinder;
the power supply mechanism comprises a filter screen material cylinder, a lateral feed port, an upper sealing plate, an inner cylinder, a rotational flow plate, an outflow connecting plate and discs, wherein the lateral feed port is fixedly connected to the upper sealing plate and the rotational flow plate;
the disc separating mechanism comprises a rotating motor, a driving tooth, a driven tooth, a rotating shaft and a transmission belt, wherein the driving tooth is fixedly connected to an output shaft of the rotating motor, the driving tooth and the driven tooth are transmitted through the transmission belt, the rotating shaft is fixedly connected to the lower end of the driven tooth, an outflow connecting plate is fixedly connected to the rotating shaft, an upper sealing plate is rotatably connected to the rotating shaft, and the rotating shaft is rotatably connected to a material passing plate;
and a 0-degree connecting plate is arranged between the connection of the rotational flow plate and the inner cylinder.
The utility model has the advantages that:
the utility model provides a maize is disc separator for deep-processing, during the use, add the material by the side direction feed inlet, the feeding needs to have the uniform velocity, the material rotation that enters into the whirl board is under centrifugal force, the great starch of granule is scattered outside, the little gluten of granule is located inside, later flow in the inner tube, get into between the disc by the space of inner tube, start rotating the motor and make driven tooth and axis of rotation rotate under the drive belt transmission, it rotates to drive inner tube and connecting element, the material is rotatory thereupon, form the thin layer between the disc, starch granule proportion is greater than the gluten granule, starch granule is got rid of outside, and the gluten granule is in the inlayer, starch flows into through the filter sieve feed cylinder and squeezes in bearing cylinder, open the control valve gluten and flow down, accomplish the separation.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a cross-sectional view of the overall structure of the present invention;
FIG. 3 is a schematic view of the structure of the press shell of the present invention;
FIG. 4 is a cross-sectional view of the press shell construction of the present invention;
FIG. 5 is a schematic structural view of the power supply mechanism of the present invention;
fig. 6 is a sectional view of the power supply mechanism of the present invention;
fig. 7 is a schematic structural diagram of a disc separating mechanism according to the present invention.
In the figure: a press shell 1; a pressing bearing cylinder 1-1; a motor support plate 1-2; support legs 1-3; 1-4 parts of a discharge pipe; 1-5 of a control valve; 1-6 of a material passing plate; a power supply mechanism 2; a filter screen cylinder 2-1; a lateral feed port 2-2; 2-3 of an upper sealing plate; 2-4 of an inner cylinder; 2-5 of a rotational flow plate; flowing out of the connecting plates 2-6; 2-7 of discs; a disc separating mechanism 3; rotating a motor 3-1; 3-2 parts of driving teeth; 3-3 parts of driven teeth; 3-4 of a rotating shaft; and 3-5 of a transmission belt.
Detailed Description
The present invention will be described in further detail with reference to the accompanying fig. 1-7.
The first embodiment is as follows:
as shown in fig. 1-7, a disc separator for corn deep processing comprises a pressing shell 1, a power supply mechanism 2 and a disc separation mechanism 3, wherein the power supply mechanism 2 is fixedly connected to the pressing shell 1, the disc separation mechanism 3 is fixedly connected to the power supply mechanism 2, and the disc separation mechanism 3 is fixedly connected to the pressing shell 1;
when the device is used, materials are added from the lateral feeding hole 2-2, a certain speed is needed for feeding, the materials entering the rotational flow plate 2-5 rotate under the action of centrifugal force, starch with larger particles is scattered outside, gluten with small particles is located inside, then the materials flow into the inner barrel 2-4 and enter between the discs 2-7 through a gap of the inner barrel 2-4, the rotating motor 3-1 is started to rotate the driven tooth 3-3 and the rotating shaft 3-4 under the transmission of the transmission belt 3-5 to drive the inner barrel 2-4 and connecting parts thereof to rotate, the materials rotate along with the rotation, a thin layer is formed between the discs, the specific gravity of the starch particles is larger than that of the gluten particles, the starch particles are thrown to the outside, the gluten particles are located at the inner layer, the starch flows into the pressing bearing barrel 1-1 through the filter screen barrel 2-1, and the control valve 1-5 is opened, the separation is completed.
The second embodiment is as follows:
as shown in figures 1-7, the squeezing shell 1 comprises a squeezing bearing cylinder 1-1, a motor supporting plate 1-2, supporting legs 1-3, a discharging pipe 1-4, a control valve 1-5 and a material passing plate 1-6, wherein the motor supporting plate 1-2 is fixedly connected to the squeezing bearing cylinder 1-1, four supporting legs 1-3 are fixedly connected to the lower end of the squeezing bearing cylinder 1-1, the material passing plate 1-6 is fixedly connected to the squeezing bearing cylinder 1-1, the discharging pipe 1-4 is fixedly connected to the lower end of the squeezing bearing cylinder 1-1, and the discharging pipe 1-4 is provided with the control valve 1-5;
the four supporting legs 1-3 provide support, the opening and closing of the control valves 1-5 can control whether the discharging pipes 1-4 discharge or not, and the material passing plates 1-6 can limit the discharging flow rate.
The third concrete implementation mode:
as shown in the figures 1-7, the power supply mechanism 2 comprises a filter screen cylinder 2-1, a lateral feed port 2-2, an upper closing plate 2-3, an inner cylinder 2-4, a rotational flow plate 2-5, an outflow connecting plate 2-6 and discs 2-7, the lateral feed port 2-2 is fixedly connected to the upper closing plate 2-3 and the rotational flow plate 2-5, the lateral feed port 2-2 is fixedly connected to the press bearing cylinder 1-1, the upper closing plate 2-3 is fixedly connected to the filter screen cylinder 2-1, the rotational flow plate 2-5 is rotatably connected to the filter screen cylinder 2-1, the outer sides of the discs 2-7 are fixedly connected to the filter screen cylinder 2-1, the inner sides of the discs 2-7 are fixedly connected to the outer wall of the inner cylinder 2-4, the outflow connecting plate 2-6 is fixedly connected to the inner wall of the inner barrel 2-4, the rotational flow plate 2-5 is rotatably connected to the upper end of the inner barrel 2-4, the lower end of the inner barrel 2-4 is rotatably connected to the squeezing bearing barrel 1-1, and the inner barrel 2-4 and the filter screen material barrel 2-1 are both provided with small holes;
the materials enter from the lateral feed inlet 2-2, the materials on the rotational flow plate 2-5 generate rotational flow, the starch is positioned at the outer side due to centrifugal force and then flows into the inner barrel 2-4, starch particles are thrown to the outer side along with the rotating materials entering between the discs 2-7, the gluten particles are positioned at the inner layer, and the starch particles flow out from the pores of the filter screen material barrel 2-1.
The fourth concrete implementation mode:
as shown in fig. 1-7, the disc separating mechanism 3 includes a rotating motor 3-1, a driving tooth 3-2, a driven tooth 3-3, a rotating shaft 3-4 and a transmission belt 3-5, the driving tooth 3-2 is fixedly connected to an output shaft of the rotating motor 3-1, the driving tooth 3-2 and the driven tooth 3-3 are driven by the transmission belt 3-5, the rotating shaft 3-4 is fixedly connected to a lower end of the driven tooth 3-3, an outflow connecting plate 2-6 is fixedly connected to the rotating shaft 3-4, an upper sealing plate 2-3 is rotatably connected to the rotating shaft 3-4, and the rotating shaft 3-4 is rotatably connected to a material passing plate 1-6;
the rotating motor 3-1 is started, the driving tooth 3-2 rotates to drive the driven tooth 3-3 and the rotating shaft 3-4 to rotate through the transmission of the transmission belt 3-5, and the outflow connecting plate 2-6 and the connecting parts thereof are driven to rotate.
The fifth concrete implementation mode:
as shown in figures 1-7, a 30-degree connecting plate is arranged between the connection of the rotational flow plate 2-5 and the inner cylinder 2-4, then the rotational flow plate and the inclined rotational flow plate 2-5 form a cyclone, and starch particles are attached to the outer wall after being laterally fed.
The utility model relates to a video disc separating centrifuge is used in maize deep-processing, its theory of use is: when the device is used, materials are added from the lateral feeding hole 2-2, a certain speed is needed for feeding, the materials entering the rotational flow plate 2-5 rotate under the action of centrifugal force, starch with larger particles is scattered outside, gluten with small particles is located inside, then the materials flow into the inner barrel 2-4 and enter between the discs 2-7 through a gap of the inner barrel 2-4, the rotating motor 3-1 is started to rotate the driven tooth 3-3 and the rotating shaft 3-4 under the transmission of the transmission belt 3-5 to drive the inner barrel 2-4 and connecting parts thereof to rotate, the materials rotate along with the rotation, a thin layer is formed between the discs, the specific gravity of the starch particles is larger than that of the gluten particles, the starch particles are thrown to the outside, the gluten particles are located at the inner layer, the starch flows into the pressing bearing barrel 1-1 through the filter screen barrel 2-1, and the control valve 1-5 is opened, the separation is completed, the four supporting legs 1-3 provide support, the opening and closing of the control valve 1-5 can control whether the discharging pipe 1-4 discharges or not, the material passing plate 1-6 can limit the discharging flow rate, the material enters from the lateral feeding hole 2-2, the material on the rotational flow plate 2-5 generates rotational flow, the starch flows into the inner barrel 2-4 due to the centrifugal force, the starch particles are thrown to the outer side along with the entering of the rotational material between the discs 2-7, the gluten particles are positioned at the inner layer, the starch particles flow out from the pores of the filtering screen material barrel 2-1, the rotating motor 3-1 is started, the driving tooth 3-2 rotates to drive the driven tooth 3-3 and the rotating shaft 3-4 to rotate through the transmission of the transmission belt 3-5, and the outflow connecting plate 2-6 and the connecting parts thereof are driven to, a connecting plate with an angle of 30 degrees is arranged between the connection of the rotational flow plates 2-5 and the inner cylinder 2-4, then the rotational flow plates and the inclined rotational flow plates 2-5 form a rotational flow device, and starch particles are attached to the outer wall after lateral feeding.
Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and the changes, modifications, additions or replacements made by those skilled in the art within the scope of the present invention also belong to the protection scope of the present invention.
Claims (5)
1. The utility model provides a maize is disc separator for deep-processing, includes and squeezes shell (1), its characterized in that: the disc separator for corn deep processing further comprises a power supply mechanism (2) and a disc separating mechanism (3), wherein the power supply mechanism (2) is fixedly connected to the squeezing shell (1), the disc separating mechanism (3) is fixedly connected to the power supply mechanism (2), and the disc separating mechanism (3) is fixedly connected to the squeezing shell (1).
2. The disc separator for corn deep processing according to claim 1, wherein: the squeezing shell (1) comprises a squeezing bearing cylinder (1-1), a motor supporting plate (1-2), supporting legs (1-3), a discharging pipe (1-4), a control valve (1-5) and a material passing plate (1-6), wherein the motor supporting plate (1-2) is fixedly connected to the squeezing bearing cylinder (1-1), the four supporting legs (1-3) are fixedly connected to the lower end of the squeezing bearing cylinder (1-1), the material passing plate (1-6) is fixedly connected to the squeezing bearing cylinder (1-1), the discharging pipe (1-4) is fixedly connected to the lower end of the squeezing bearing cylinder (1-1), and the discharging pipe (1-4) is provided with the control valve (1-5).
3. The disc separator for corn deep processing according to claim 2, wherein: the power supply mechanism (2) comprises a filter screen cylinder (2-1), a lateral feed port (2-2), an upper sealing plate (2-3), an inner cylinder (2-4), a rotational flow plate (2-5), an outflow connecting plate (2-6) and discs (2-7), the lateral feed port (2-2) is fixedly connected to the upper sealing plate (2-3) and the rotational flow plate (2-5), the lateral feed port (2-2) is fixedly connected to a squeezing bearing cylinder (1-1), the upper sealing plate (2-3) is fixedly connected to the filter screen cylinder (2-1), the rotational flow plate (2-5) is rotatably connected to the filter screen cylinder (2-1), and the outer sides of the discs (2-7) are fixedly connected to the filter screen cylinder (2-1), the inner sides of the plurality of discs (2-7) are fixedly connected to the outer wall of the inner barrel (2-4), the outflow connecting plate (2-6) is fixedly connected to the inner wall of the inner barrel (2-4), the rotational flow plate (2-5) is rotatably connected to the upper end of the inner barrel (2-4), the lower end of the inner barrel (2-4) is rotatably connected to the squeezing bearing barrel (1-1), and the inner barrel (2-4) and the filter screen material barrel (2-1) are provided with small holes.
4. The disc separator for corn deep processing according to claim 3, wherein: the disc separating mechanism (3) comprises a rotating motor (3-1), a driving tooth (3-2), a driven tooth (3-3), a rotating shaft (3-4) and a transmission belt (3-5), wherein the driving tooth (3-2) is fixedly connected to an output shaft of the rotating motor (3-1), the driving tooth (3-2) and the driven tooth (3-3) are transmitted through the transmission belt (3-5), the rotating shaft (3-4) is fixedly connected to the lower end of the driven tooth (3-3), an outflow connecting plate (2-6) is fixedly connected to the rotating shaft (3-4), an upper sealing plate (2-3) is rotatably connected to the rotating shaft (3-4), and the rotating shaft (3-4) is rotatably connected to a material passing plate (1-6).
5. The disc separator for corn deep processing according to claim 4, wherein: a 30-degree connecting plate is arranged between the connection of the rotational flow plate (2-5) and the inner cylinder (2-4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020788700.2U CN212309891U (en) | 2020-05-13 | 2020-05-13 | Disc separator for deep processing of corn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020788700.2U CN212309891U (en) | 2020-05-13 | 2020-05-13 | Disc separator for deep processing of corn |
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| Publication Number | Publication Date |
|---|---|
| CN212309891U true CN212309891U (en) | 2021-01-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020788700.2U Active CN212309891U (en) | 2020-05-13 | 2020-05-13 | Disc separator for deep processing of corn |
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| Country | Link |
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| CN (1) | CN212309891U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113321744A (en) * | 2021-06-18 | 2021-08-31 | 长春市吉达自动化系统有限公司 | Automatic separation method of protein in corn starch production |
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2020
- 2020-05-13 CN CN202020788700.2U patent/CN212309891U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113321744A (en) * | 2021-06-18 | 2021-08-31 | 长春市吉达自动化系统有限公司 | Automatic separation method of protein in corn starch production |
| CN113321744B (en) * | 2021-06-18 | 2022-01-07 | 长春市吉达自动化系统有限公司 | Automatic separation method of protein in corn starch production |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230602 Address after: 17th Floor, No. 16 East Third Ring Middle Road, Chaoyang District, Beijing, 100022 Patentee after: Beijing Jingliang Biotechnology Group Co.,Ltd. Address before: 152000 west section of central street, Qinggang County, Suihua City, Heilongjiang Province Patentee before: Jingliang Longjiang Bioengineering Co.,Ltd. |