CN212297272U

CN212297272U - Air bearing rotor system without air source, motor and electric appliance

Info

Publication number: CN212297272U
Application number: CN202020219913.3U
Authority: CN
Inventors: 靳普; 刘慕华
Original assignee: Zhiyue Tengfeng Technology Group Co ltd
Current assignee: Jin Pu
Priority date: 2020-02-27
Filing date: 2020-02-27
Publication date: 2021-01-05
Anticipated expiration: 2030-02-27

Abstract

An air source-free air bearing rotor system, a motor and an electric appliance comprise a rotating shaft, wherein a dynamic pressure sliding vane bearing is arranged on the rotating shaft and comprises at least two same bearing units, each bearing unit is assembled to form a circular bearing body, at least one circle of groove is arranged on the outer wall of each bearing body in parallel to the end face, and an elastic body is arranged in each groove; the dynamic pressure sliding vane bearing sleeve is arranged on the rotating shaft and is provided with a preset gap with the periphery of the rotating shaft, and the periphery of the dynamic pressure sliding vane bearing sleeve is provided with a fixing piece and a gap with the fixing piece. The utility model discloses the motor includes above-mentioned rotor system. The utility model discloses rotor system is applicable to high rotational speed operating mode, and is low to lubricated requirement, longe-lived, and the reliability is high.

Description

Air bearing rotor system without air source, motor and electric appliance

Technical Field

The utility model relates to the technical field of electric machines, concretely relates to air source free formula air bearing rotor system, motor and electrical apparatus.

Background

The bearing used in the motor is a part for supporting the shaft, and can guide the rotation of the shaft and bear the idle part on the shaft. The motor bearing is also named as a motor bearing or a motor bearing, and is a special bearing specially applied to a motor or a motor. Motor bearings utilize smooth metal balls or rollers and lubricated inner and outer race metal surfaces to reduce friction. These balls or rollers "carry" the load and support the motor shaft so that the motor (rotor) can rotate smoothly.

The air bearing is a new type of bearing which utilizes the elastic potential energy of air to play a supporting role, and is a sliding bearing using gas as a lubricant. Air is less viscous than oil, is resistant to high temperatures, is pollution-free, and is therefore used in high-speed machines, instruments, and radioactive devices, but has a lower load capacity than oil. Air bearings provide extremely high radial and axial rotational accuracy. Because of no mechanical contact, the wear degree is reduced to the minimum, thereby ensuring that the precision is always kept stable.

However, conventional air bearings cannot be started and operated without an air source or with air passages that are difficult to arrange.

Disclosure of Invention

In order to overcome the above-mentioned defect of prior art, the utility model provides an air supply-free formula air bearing, rotor system, motor and electrical apparatus can solve traditional air bearing and must set up air supply and air flue, the technical problem that can't start under the air supply-free state.

In order to achieve the above purpose, the present invention adopts the following technical solution.

An air source-free air bearing rotor system comprises a rotating shaft, wherein an air source-free air bearing is arranged on the rotating shaft and comprises at least two same bearing units, each bearing unit is assembled to form a circular bearing body, at least one circle of groove is arranged on the outer wall of each bearing body in parallel to the end face, and an elastic body is arranged in each groove; the air bearing without the air source is sleeved on the rotating shaft and is provided with a preset gap with the periphery of the rotating shaft, and the periphery of the air bearing without the air source is sleeved with the fixing piece and has a gap with the fixing piece.

Furthermore, a rotation preventing part for preventing circumferential rotation is arranged between the outer wall of the bearing and the fixing part, and the rotation preventing part is a pin or a key.

Furthermore, the anti-rotation part is connected with the outer wall of the bearing and the fixing part along the radial direction, and the bearing and the anti-rotation part are in sliding fit in the radial direction.

Further, the fixing piece is a bearing shell or a stator.

Further, a turbine is sleeved on a rotating shaft of the rotor system.

Furthermore, the rotor system also comprises a thrust disc and a thrust bearing, wherein the thrust disc is fixedly connected with the rotating shaft or integrally formed.

The thrust bearing comprises a foil, an elastic body and a thrust bearing shell, and the thrust bearing shell is covered outside the thrust disc and sleeved on the rotating shaft; and two inner side end faces or one inner side end face of the thrust bearing shell fixes the foil through an elastic body.

Furthermore, the foil is annular, the outer diameter of the foil is larger than that of the thrust disc, and a gap is reserved between the foil and the end face of the thrust disc; and a thrust bearing air inlet is formed in the thrust bearing shell.

Furthermore, the air bearing without the air source is arranged in a pair, and the thrust disc and the thrust bearing are arranged on the left side or/and the right side of the air bearing without the air source.

Furthermore, the end face of the thrust disc is coated with a tetrafluoroethylene anti-wear coating.

A pair of air bearing without air source is arranged on a rotating shaft, and a motor assembly is arranged in the middle or on the left side or the right side of the pair of air bearing without air source; the motor assembly comprises a stator magnetic pole and a coil which are sleeved on the rotating shaft, and a magnetic core is arranged at a shaft section of the rotating shaft, which is positioned in the stator magnetic pole and the coil.

The motor is covered with a shell.

The utility model also provides an electric appliance, include the utility model discloses a motor.

The motor of the utility model can be used for various electrical appliances, including but not limited to washing machine, electric fan, refrigerator, air conditioner, recorder, video disc player, dust collector, camera, hairdryer, electric shaver, mixer and juice extractor.

The utility model has the advantages that:

(1) the utility model discloses a motor not only can be used to the low rotational speed, is applicable to high rotational speed operating mode equally, and the used bearing of motor also can start the use under the condition that does not have the air supply, and it possesses traditional air bearing's advantage as emollient through the air, and can solve traditional air bearing and must set up air supply and air flue, the technical problem that can't start under the no air supply state.

(2) The utility model discloses the bearing of motor does not have the air supply, so need not seal, simple structure, with low costs, production simple process are suitable for batch production.

(3) The rotating speeds of the radial bearings on the motor rotating shaft can be adjusted in a self-adaptive mode, the rotating speed does not need to be set or adjusted manually, the effect of synchronous rotation can be achieved, and therefore the motor is good in stability.

Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.

Drawings

Fig. 1 is a schematic structural diagram of a motor according to the present invention.

FIG. 2 is a schematic cross-sectional view of a bearing of the present invention;

FIG. 3 is a schematic axial cross-sectional view of a first rotor system according to the present invention;

fig. 4 is a schematic axial section of a second rotor system according to the present invention.

Fig. 5-12 are schematic diagrams of the layout of the rotor system of the present invention.

The reference numbers: 100-shaft, 101-core, 200-thrust bearing, 201-foil, 202-elastomer, 203-thrust bearing air inlet, 204-thrust bearing housing, 210-thrust disc, 300-first radial bearing, 400-motor assembly, 401-stator pole and coil, 500-second radial bearing, 501-bearing unit, 502-fixture, 503-pin, 700-turbine.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 2 to 3, an air bearing rotor system without air source includes a rotating shaft 100, a bearing is disposed on the rotating shaft 100 and used for being mounted to the rotating shaft 100 to radially support the rotating shaft 100, in this embodiment, the bearing includes a first radial bearing 300 and a second radial bearing 500, and the first radial bearing 300 and the second radial bearing 500 have the same structure and are air bearings without air source. As shown in fig. 2, the air bearing 500 without air source includes at least two identical bearing units 501, each of which is assembled to form a circular bearing body, the outer wall of the bearing body is provided with at least one circle of grooves parallel to the end surface, and the grooves are provided with elastic bodies 202; the air bearing without the air source is sleeved on the rotating shaft 100 and has a predetermined gap with the periphery of the rotating shaft 100, and the periphery of the air bearing without the air source is sleeved with a fixing member 502 and has a gap with the fixing member 502.

Preferably, the elastic body 202 is a circular rubber ring, the rubber ring enables each bearing unit 501 to be held on the rotating shaft 100 without being loosened, and the bearing units 501 can be radially expanded.

Preferably, the bearing units 501 are fan-shaped, and the airless air bearing 500 shown in fig. 2 specifically includes three bearing units 501, and each bearing unit 501 has an arc-shaped outer edge, an arc-shaped inner edge, and two straight edges in the cross-sectional direction.

The air bearing without the air source of the embodiment has no air source, but also takes air as a lubricant, so the air bearing belongs to the air bearing and has the advantages of the traditional air bearing; meanwhile, the bearing has no air source, so that the bearing does not need to be sealed, and the bearing is simple in structure, low in cost, simple in production process and suitable for batch production.

Preferably, an anti-rotation structure is disposed between the outer wall of the air bearing 500 and the fixing member 502 for limiting circumferential rotation therebetween. The concrete mode is that the connection can be realized by pin connection or key connection.

Preferably, the outer wall of the airless air bearing 500 and the fixing member 502 are connected by a pin 503 in a radial direction, and the airless air bearing 500 and the pin 503 are connected by sliding fit. The airless air bearing 500 and the stationary member 502 are not rotatable relative to each other due to the pin connection, but are displaceable in the radial direction along the pin 503.

Preferably, the fixing member 502 is a bearing housing or a stator.

Preferably, the material of the airless air bearing 500 is nickel or steel.

Preferably, the surface of the rotating shaft 100 that is mated with the airless air bearing 500 is coated with an anti-wear coating, such as a nickel coating.

The bearing starting principle and the process of the embodiment are as follows:

before the rotating shaft 100 is started, the top of the rotating shaft is in contact with the inner ring of the air source-free air bearing 500, when the rotating shaft 100 gradually starts to rotate, the inner ring of the air source-free air bearing 500 is in vortex motion, the vortex air pressure forces each bearing unit 501 of the air source-free air bearing 500 to open outwards, after expansion, the gas between the inner ring of the air source-free air bearing 500 and the rotating shaft 100 is discharged from the gap between the adjacent bearing units 501, a stable air film is formed between the inner ring of the air source-free air bearing 500 and the rotating shaft 100 after the air pressure is stable, and the rotating shaft 100 is stably floated in the air source-free air bearing 500 and normally works. The rubber ring arranged on the outer wall of the air source-free air bearing 500 can constrain the bearing unit 501, and simultaneously plays a role of a damper, absorbs shock and energy, and prevents rigid collision between the air source-free air bearing 500 and the stator.

As shown in fig. 4, the airless air bearing rotor system further includes a thrust disc 210 and a thrust bearing 210, and the thrust disc 210 is fixed to or integrally formed with the rotating shaft 100.

The two inner side end faces or one inner side end face of the thrust bearing shell 204 of the thrust bearing 210 are fixed with the foils 201 through the elastic body 202, and the elastic body 202 is bonded with the foils 201 and the thrust bearing shell 204.

Preferably, the foil 201 is annular, the outer diameter of the foil 201 is larger than that of the thrust disk 300, a gap is left between the foil 201 and the end face of the thrust disk 300, a thrust bearing air inlet 203 is arranged on the thrust bearing housing 204, and during air inlet, air flows into the gap between the foil 201 and the thrust disk 300 to form an air film, so that the axial displacement of the shaft 100 is limited.

In this embodiment, the thrust bearing housing 204 and the fixing member 502 are fixed integrally or separately.

The embodiment of the utility model provides an in the rotor system that provides all can be used to the motor.

Specific types of motors include, but are not limited to:

1) drive motor: in particular to a motor for an electric tool (comprising tools such as drilling, polishing, grinding, slotting, cutting, reaming and the like), a motor for household appliances (comprising a washing machine, an electric fan, a refrigerator, an air conditioner, a recorder, a video disc player, a dust collector, a camera, an electric hair drier, an electric shaver and the like) and a motor for other general small mechanical equipment (comprising various small machine tools, small machines, medical instruments, electronic instruments and the like).

2) Control motor: specifically, a stepping motor, a servo motor, and the like.

Above motor kind does not constitute the pair the utility model discloses the restriction of bearing use occasion, everywhere contains the utility model discloses an air supply free formula air bearing's motor is all within the protection scope.

Specifically, the present application provides a specific electric motor, specifically referring to fig. 1, a motor assembly 400 is disposed in the middle or on the left or right side of a pair of the airless bearings; the motor assembly 400 includes a stator pole and a coil 401 sleeved on the rotating shaft 100, and a magnetic core 101 is disposed at a shaft section of the rotating shaft 100 located in the stator pole and the coil 401.

The rotor system provided in the embodiment of the present invention can also be used in a micro gas turbine.

Further, at least one thrust disc 210 integrally formed or fixed with the rotating shaft 100 is disposed on the rotating shaft 100, and a thrust bearing 200 is disposed on the thrust disc 210.

The thrust disc 210 and the thrust bearing 200 are disposed on the left side or/and the right side of the pair of airless bearings.

Further, a turbine 700 is sleeved on the rotating shaft 100 of the rotor system.

Specifically, the arrangement of the rotor system includes, but is not limited to, the following eight types:

1. no turbine is arranged:

(1) no thrust bearing: referring to fig. 5, the rotating shaft 100 is sequentially sleeved with a first radial bearing 300, a motor assembly 400, and a second radial bearing 500;

(2) the left end is provided with a thrust bearing: referring to fig. 6, the thrust disc 210, the thrust bearing 200, the first radial bearing 300, the motor assembly 400, and the second radial bearing 500 are sequentially disposed on the rotating shaft 100;

(3) the right end is provided with a thrust bearing: referring to fig. 7, the rotating shaft 100 is provided with a first radial bearing 300, a motor assembly 400, a second radial bearing 500, a thrust disc 210 and a thrust bearing 200 in sequence;

(4) the left end and the right end are both provided with thrust bearings: referring to fig. 8, the thrust disc 210, the thrust bearing 200, the first radial bearing 300, the motor assembly 400, the second radial bearing 500, the thrust disc 210, and the thrust bearing 200 are sequentially disposed on the rotating shaft 100.

2. Setting a turbine:

(1) no thrust bearing: referring to fig. 9, the rotating shaft 100 is sleeved with a first radial bearing 300, a motor assembly 400, a second radial bearing 500, and a turbine 700 in sequence;

(2) the left end is provided with a thrust bearing: referring to fig. 10, a thrust disc 210, a thrust bearing 200, a first radial bearing 300, a motor assembly 400, a second radial bearing 500, and a turbine 700 are sequentially disposed on a rotating shaft 100;

(3) the right end is provided with a thrust bearing: referring to fig. 11, the rotating shaft 100 is provided with a first radial bearing 300, a motor assembly 400, a second radial bearing 500, a thrust disc 210, a thrust bearing 200 and a turbine 700 in sequence;

(4) the left end and the right end are both provided with thrust bearings: referring to fig. 12, the thrust disc 210, the thrust bearing 200, the first radial bearing 300, the motor assembly 400, the second radial bearing 500, the thrust disc 210, the thrust bearing 200, and the turbine 700 are sequentially disposed on the rotating shaft 100.

The thrust bearing 200 involved in the rotor system described above is a non-contact bearing.

Further, the thrust bearing 200 is a gas bearing, and may be specifically any one of a dynamic pressure bearing, a static pressure bearing, or a hybrid dynamic and static pressure bearing.

The end face of the thrust disc 210 is coated with a tetrafluoroethylene wear-resistant coating.

The motor is covered with a shell.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An air source-free air bearing rotor system comprises a rotating shaft and is characterized in that an air source-free air bearing is arranged on the rotating shaft and comprises at least two same bearing units, each bearing unit is assembled to form a circular bearing body, at least one circle of groove is formed in the outer wall of each bearing body in parallel with the end face, and an elastic body is arranged in each groove; the air bearing without the air source is sleeved on the rotating shaft and is provided with a preset gap with the periphery of the rotating shaft, and the periphery of the air bearing without the air source is sleeved with the fixing piece and has a gap with the fixing piece.

2. The rotor system of claim 1, wherein an anti-rotation member is disposed between the outer wall of the bearing and the stationary member to prevent circumferential rotation, the anti-rotation member being a pin or key.

3. The rotor system of claim 2, wherein the anti-rotation member radially connects an outer wall of the bearing and the stationary member, the bearing and the anti-rotation member being slidably engaged in a radial direction.

4. The rotor system of claim 1, wherein the fixture is a bearing housing or a stator.

5. The rotor system as claimed in claim 1, wherein a turbine is sleeved on a rotating shaft of the rotor system.

6. The rotor system of claim 1, further comprising a thrust disk and a thrust bearing, wherein the thrust disk is fixedly attached to or integrally formed with the shaft.

7. The rotor system of claim 6, wherein the thrust bearing comprises a foil, an elastomer, and a thrust bearing housing, the thrust bearing housing being housed outside the thrust disc and being sleeved on the shaft; and two inner side end faces or one inner side end face of the thrust bearing shell fixes the foil through an elastic body.

8. The rotor system of claim 7, wherein the foil is annular, the foil having an outer diameter greater than an outer diameter of the thrust disk, the foil having a gap with an end surface of the thrust disk; and a thrust bearing air inlet is formed in the thrust bearing shell.

9. The rotor system of claim 6, wherein the airless air bearings are provided in a pair, and the thrust disk and the thrust bearing are provided on the left side or/and the right side of the pair of airless air bearings.

10. The rotor system of claim 6, wherein the thrust disc end face is coated with a tetrafluoroethylene wear coating.

11. An electric machine comprising an airless air bearing rotor system as claimed in any one of claims 1 to 10, wherein a pair of airless air bearings are provided on the rotating shaft, and a motor assembly is provided in the middle or left or right of the pair of airless air bearings; the motor assembly comprises a stator magnetic pole and a coil which are sleeved on the rotating shaft, and a magnetic core is arranged at a shaft section of the rotating shaft, which is positioned in the stator magnetic pole and the coil.

12. The electric machine of claim 11 wherein the motor is externally shrouded with a housing.

13. An electrical appliance comprising an electrical machine according to claim 11 or 12.

14. The appliance according to claim 13, wherein the appliance is a washing machine, an electric fan, a refrigerator, an air conditioner, a recorder, a video player, a vacuum cleaner, a camera, a hair dryer, an electric shaver, a blender, a juicer.