CN212289105U

CN212289105U - Automatic film tearing device

Info

Publication number: CN212289105U
Application number: CN202020676546.XU
Authority: CN
Inventors: 曹祖铭
Original assignee: Shenzhen Yimingyue Technology Co ltd
Current assignee: Shenzhen Yimingyue Technology Co ltd
Priority date: 2020-04-28
Filing date: 2020-04-28
Publication date: 2021-01-05
Anticipated expiration: 2030-04-28

Abstract

The utility model discloses an automatic dyestripping device, including the frame, install the supporting rack in the frame, install horizontal mount on the supporting rack, install the guide rail on the horizontal mount, install the slider on the guide rail, the slider passes through the belt pulley to be connected with motor power, installs the master cylinder on the slider, installs the suction disc on the output of master cylinder, goes up the suction disc and corresponds with lower suction disc, and lower suction disc is installed in the frame, goes up the suction disc and all is linked together with the vacuum pump with lower suction disc. The upper suction plate is driven by the main cylinder to move downwards, the suckers on the upper suction plate generate negative pressure under the action of the vacuum pump, the suckers can be adsorbed after being in contact with the film on the surface of the material, then the material can be torn by the upper suction plate under the adsorption action of the lower suction plate, and the torn film is transferred to a waste station under the matching of the slide block and the guide rail, so that full-automatic film tearing is realized by matching with an automatic feeding machine, manual film tearing is completely replaced, the operating efficiency of film tearing is effectively improved, and manual labor is saved.

Description

Automatic film tearing device

Technical Field

The utility model relates to an automatic adsorb and remove device that material covered area protection film, more specifically the utility model relates to an automatic dyestripping device.

Background

Based on the vigorous development of various economy for more than 40 years in Chinese reform, the living standard of people is continuously improved, the industry is also changed from low-end extensive type, personnel intensive type to technical type and high-end manufacturing, and the industrial chain of various industries is comprehensively upgraded. The slow growth of national population causes the shortage of labor and human resources at present. At present, the material cover belt protective film still adopts a manual film tearing mode, so that the efficiency is low, too much labor is consumed, and the full-automatic production is not facilitated.

SUMMERY OF THE UTILITY MODEL

One of the purposes of the utility model is to above-mentioned not enough, provide an automatic dyestripping device to expect to rely on artifical dyestripping inefficiency among the solution prior art, consume too much manual work, be unfavorable for realizing technical problem such as full automated production.

In order to solve the technical problem, the utility model adopts the following technical scheme:

the utility model provides an automatic dyestripping device, which comprises a frame, install the supporting rack in the frame, install horizontal mount on the supporting rack, install the guide rail on the horizontal mount, install the slider on the guide rail, the slider passes through the belt pulley and is connected with motor power, just install the master cylinder on the slider, install the suction disc on the output of master cylinder, it corresponds with lower suction disc to go up the suction disc, lower suction disc installs in the frame, it all is linked together with the vacuum pump with lower suction disc to go up the suction disc.

Preferably, the further technical scheme is as follows: the motor is a servo motor, and a power cord of the motor is led out from the supporting frame through the drag chain belt.

The further technical scheme is as follows: the servo motor is in power connection with the sliding block through a belt pulley and is used for driving the sliding block to move through the belt pulley by the servo motor.

The further technical scheme is as follows: the air cylinder installation platform is characterized in that a fixed bottom plate is installed on the sliding block, an air cylinder installation platform is installed on the fixed bottom plate, and the main air cylinder is installed on the air cylinder installation platform.

The further technical scheme is as follows: the upper suction plate comprises a first support flat plate and a first suction disc, the first suction disc is fixed on the first support flat plate, and the first support flat plate is in power connection with the output end of the main cylinder.

The further technical scheme is as follows: and a soft rubber pad is fixed on the first sucker.

The further technical scheme is as follows: the lower suction plate comprises a second supporting flat plate and a second suction cup, the second suction cup is fixed on the second supporting flat plate, the second supporting flat plate is installed on the rack through a gear rack, the gear rack is in power connection with an adjusting hand wheel, and the adjusting hand wheel is installed on the side face of the second supporting flat plate.

The further technical scheme is as follows: the machine frame is provided with a control panel, the control panel is at least provided with an emergency stop switch, the emergency stop switch is connected to the control unit, and the motor, the vacuum pump and the main cylinder are connected to the control unit.

Compared with the prior art, one of the beneficial effects of the utility model is that: the suction disc moves downwards through the main cylinder, the suction disc on the upper suction disc generates negative pressure under the action of the vacuum pump, the vacuum film can be adsorbed after being in contact with the film on the surface of the material, then when the main cylinder drives the upper suction disc to move upwards, the material can be pulled by the upper suction disc to complete the film tearing under the adsorption action of the lower suction disc, and the torn film is transferred to the position of a waste station under the matching of the slider and the guide rail, so that the full-automatic film tearing is realized through the matching of an automatic feeding machine, the manual film tearing is completely replaced, the operating efficiency of the automatic film tearing is effectively improved, the labor cost is saved, and the automatic film tearing device is simple in structure, is suitable for being installed and used in various places, and is wide in application range.

Drawings

Fig. 1 is a schematic structural diagram for explaining an embodiment of the present invention;

fig. 2 is a schematic structural view for illustrating a transverse fixing frame according to an embodiment of the present invention;

FIG. 3 is a schematic view illustrating the structure of an upper suction plate according to an embodiment of the present invention;

fig. 4 is a schematic diagram illustrating a structure of the middle frame and the lower suction plate according to an embodiment of the present invention;

in the figure, 1 is a frame, 2 is a supporting frame, 3 is a transverse fixing frame, 4 is a sliding block, 5 is a main cylinder, 6 is an upper suction plate, 61 is a first supporting flat plate, 62 is a first suction cup, 7 is a lower suction plate, 71 is a second supporting flat plate, 72 is a second suction cup, 73 is an adjusting hand wheel, 8 is a drag chain belt, 9 is a belt pulley, 10 is a fixing bottom plate, 11 is a cylinder mounting table, 12 is a soft rubber cushion, 13 is a control panel, 14 is an emergency stop switch, and 15 is a guide rail.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

Referring to fig. 1, an embodiment of the present invention is an automatic film tearing device, including a frame 1, a supporting frame 2 is mounted on the frame 1, a transverse fixing frame 3 is mounted on the supporting frame 2, two transverse guide rails 15 are mounted on the transverse fixing frame 3, a slider 4 is mounted on each guide rail 15, the slider 4 is connected with a motor power through a belt pulley 9, and then a main cylinder 5 is mounted on the slider 4; in the mounting structure, the sliding block 4 can be driven by a motor through a belt pulley to move, and the sliding block 4 can reciprocate on the guide rail 15 under the action of the guide rail 15 through the thread fit between the guide rail and the sliding block 4, so that the main air cylinder 5 mounted on the sliding block 4 can also move within the range of the transverse length of the guide rail, and the torn coating film can be transferred to a waste disposal station; more importantly, an upper suction plate 6 is arranged at the output end of the main cylinder 5, and the upper suction plate 6 is required to correspond to the position of a lower suction plate 7, as shown in fig. 1, the lower suction plate 7 is arranged right below the upper suction plate 6, and the upper suction plate and the lower suction plate are matched; therefore, the lower suction plate 7 is installed on the frame 1, and the upper suction plate 6 and the lower suction plate 7 are both required to be communicated with a vacuum pump. Based on the above-described structure, specifically, in the apparatus, the upper suction plate 6 is driven by the guide rail 15 and the slider 4 via the main cylinder 5 to reciprocate on the X axis, and the upper suction plate 6 is driven by the main cylinder 5 to reciprocate on the Y axis.

In this embodiment, 6 downstream of suction disc in the drive through master cylinder 5, the sucking disc on the last suction disc 6 produces the negative pressure under the effect of vacuum pump, can adsorb after the tectorial membrane contact with the material surface, then when the master cylinder 5 drives the sucking disc rebound, the material can be pulled by last suction disc 6 and accomplish the dyestripping under the adsorption of suction disc 7 down, and the tectorial membrane that will tear down shifts waste station department under slider 4 and guide rail 15's cooperation, thereby realize full-automatic dyestripping with the cooperation of automatic feeding machine, replace artifical dyestripping completely, effectively promote the operating efficiency of automatic dyestripping, practice thrift the cost of labor.

Further, as shown in fig. 2, in order to facilitate the arrangement of the power cord and prevent the power cord of the motor from affecting the transverse movement of the slider 4, a drag chain belt 8 may be additionally disposed between the supporting frame 2 and the transverse fixing frame 3, so that the power cord of the motor may be led out from the supporting frame 2 through the drag chain belt 8; meanwhile, for convenient control, a servo motor can be used as the motor to accurately control the left and right positions of the sliding block 4 on the guide rail 15; on the other hand, in order to ensure the stability of the power transmission of the motor and facilitate the installation of the motor in the transverse fixing frame 3, a belt pulley 9 can be installed on the transverse fixing frame 3, so that the servo motor can be in power connection with the sliding block 4 through the belt pulley 9, the servo motor drives the sliding block 4 to move through the belt pulley 9, the stability and the accuracy of the power output of the servo motor are ensured, the position of the sliding block 4 on the guide rail 15 is controlled, and the displacement accuracy is improved.

As shown in fig. 3, in another embodiment of the present invention, in order to install the master cylinder 5, the utility model improves on the basis of the above structure, specifically, a fixing base plate 10 is installed on the slider 4, a cylinder mounting table 11 is installed on the fixing base plate 10, and then the master cylinder 5 is installed on the cylinder mounting table 11, as shown in fig. 2, the master cylinder 5 is installed in a groove on the cylinder mounting table 11, thereby ensuring the stability of the installation of the master cylinder 5 on the slider 4. Further, still referring to fig. 3, based on the above preferred structure, the upper suction plate 6 may be configured as a structure composed of a first supporting plate 61 and a first suction cup 62, and the first suction cup 62 is first fixed on the first supporting plate 61, and then the first supporting plate 61 is dynamically connected to the output end of the main cylinder 5, so that the first suction cup 62 is driven by the output end of the main cylinder 5 through the first supporting plate 61 to move up and down. Preferably, for making the laminating of first sucking disc 62 and material inseparabler, can be fixed with a soft cushion 12 again on above-mentioned first sucking disc 62, this soft cushion 12 can cover the bottom at first sucking disc 62 completely to make the laminating of last version and material inseparabler, the gas tightness is better, so that produce stronger effort to the material that needs the dyestripping when sucking the board separation from top to bottom.

Based on the same idea, the preferable structure of the lower suction plate 7 adopts a structure of combining the second support plate 71 and the second suction cup 72, and then the second suction cup 72 is fixed on the second support plate 71, and it should be noted that the second support plate 71 is installed on the frame 1 through an adjustable structure such as a rack and pinion, and then the adjustable structure such as the rack and pinion is dynamically connected with the adjusting handwheel 73, so as to be installed on the side surface of the second support plate 71 through the adjusting handwheel 73. Furthermore, for the convenience of control, a control panel 13 may be installed on the rack 1, and a plurality of control buttons may be installed on the control panel 13 for corresponding operations performed by the control unit, for example, an emergency stop switch 14 may be designed, and the emergency stop switch 14 is connected to the control unit, and correspondingly, the motor, the vacuum pump, and the master cylinder 5 may also be connected to the control unit; when the emergency stop switch 14 is pressed, the control unit immediately disconnects the power supply to the motor, the vacuum pump and the master cylinder 5 so that protection can be achieved by quick pressing in case of emergency.

Referring to fig. 1 to 4, in practical use, the above preferred embodiment of the present invention activates the device through the control panel 13 on the frame 1; after the device is started, the main air cylinder 5, the servo motor and the vacuum pump are electrified, the sliding block 4 stays at one end of the guide rail 15 at the moment, and the upper suction plate 6 is arranged right above the lower suction plate 7 as shown in figure 1; after materials are conveyed between the upper suction plate 6 and the lower suction plate 7 through the automatic feeding machine, the upper suction plate 6 is driven to move downwards by the main cylinder 5, when the upper suction plate 6 is in contact with the surface of the materials, a vacuum pump generates negative pressure, a first suction disc 62 of the upper suction plate 6 adsorbs a film on the surface of the materials, at the moment, a second suction disc 72 of the lower suction plate 7 also adsorbs the lower side of the materials under the action of the vacuum pump, and then the main cylinder 5 drives the upper suction plate 6 to move upwards to tear the film on the surface of the materials; the servo motor drives the sliding block 4 to move through the belt pulley 9, so that the sliding block 4 moves towards the transverse right side shown in the figure 1, the torn coating film is conveyed to the position at the other end of the guide rail, and after the negative pressure generated by the vacuum pump stops, the coating film is blown down from the upper suction plate by utilizing the back blowing of the vacuum pump and falls on the waste stacking station; and finally, carrying the materials subjected to film tearing to a finished product stacking area by a manipulator to complete material film tearing, wherein when the device is in operation, the process is repeated continuously, and each material is subjected to film tearing in sequence.

In addition to the foregoing, it should be noted that reference throughout this specification to "one embodiment," "another embodiment," "an embodiment," or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment described generally throughout this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the scope of the invention to effect such feature, structure, or characteristic in connection with other embodiments.

Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.

Claims

1. The utility model provides an automatic tear film device, includes frame (1), install supporting rack (2) on frame (1), its characterized in that: install horizontal mount (3) on supporting rack (2), install guide rail (15) on horizontal mount (3), install slider (4) on guide rail (15), slider (4) are connected with motor power through belt pulley (9), just install master cylinder (5) on slider (4), install suction disc (6) on the output of master cylinder (5), it is corresponding with lower suction disc (7) to go up suction disc (6), install in frame (1) down suction disc (7), it all is linked together with the vacuum pump with lower suction disc (7) to go up suction disc (6).

2. The automated film tearing apparatus of claim 1, wherein: the motor is a servo motor, and a power cord of the motor is led out from the supporting frame (2) through the drag chain belt (8).

3. The automated film tearing apparatus of claim 2, wherein: the servo motor is in power connection with the sliding block (4) through a belt pulley (9) and is used for driving the sliding block (4) to move through the belt pulley (9) by the servo motor.

4. The automated film tearing apparatus of claim 1, wherein: a fixed bottom plate (10) is installed on the sliding block (4), an air cylinder installation platform (11) is installed on the fixed bottom plate (10), and the main air cylinder (5) is installed on the air cylinder installation platform (11).

5. The automatic film tearing device according to claim 1 or 4, wherein: the upper suction plate (6) comprises a first supporting flat plate (61) and a first suction cup (62), the first suction cup (62) is fixed on the first supporting flat plate (61), and the first supporting flat plate (61) is in power connection with the output end of the main cylinder (5).

6. The automated film tearing apparatus of claim 5, wherein: a soft rubber cushion (12) is fixed on the first sucker (62).

7. The automated film tearing apparatus of claim 5, wherein: the lower suction plate (7) comprises a second supporting flat plate (71) and a second suction cup (72), the second suction cup (72) is fixed on the second supporting flat plate (71), the second supporting flat plate (71) is installed on the rack (1) through a gear rack, the gear rack is in power connection with an adjusting hand wheel (73), and the adjusting hand wheel (73) is installed on the side face of the second supporting flat plate (71).

8. The automated film tearing apparatus of claim 5, wherein: the automatic control system is characterized in that a control panel (13) is arranged on the rack (1), at least an emergency stop switch (14) is arranged on the control panel (13), the emergency stop switch (14) is connected to a control unit, and the motor, the vacuum pump and the main cylinder (5) are connected to the control unit.