CN212275468U - Plastic bottle anti-negative pressure deformation strength testing device - Google Patents

Plastic bottle anti-negative pressure deformation strength testing device Download PDF

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CN212275468U
CN212275468U CN202021936397.2U CN202021936397U CN212275468U CN 212275468 U CN212275468 U CN 212275468U CN 202021936397 U CN202021936397 U CN 202021936397U CN 212275468 U CN212275468 U CN 212275468U
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pressure
negative pressure
bottle
plastic bottle
pressure regulating
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殷湘
卫腾飞
柏伟
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Greif Plastic Packaging (Kunshan) Co.,Ltd.
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Jrb Packing Co ltd
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Abstract

一种塑料瓶抗负压变形强度检测装置,包括连接在负压气路上的负压真空泵、压力控制阀、总压力表、调压控制机、抽气接头,调压控制机还包括多个用于安装在相应塑料瓶上的瓶盖,每个瓶盖顶部都密封固定有与所述抽气接头能够拆卸连接的抽气接嘴,所述调压控制机包括精密真空输出调压阀、压力锁定开关、精密数显压力表。本实用新型的出现,使得测试数据可以完美诠释瓶身的强度,且操作方便,大大降低了劳动成本,同时解决了瓶型繁多,体积、外形等诸多因素导致的测量不便的问题,降低了测量难度。

Figure 202021936397

A plastic bottle anti-negative pressure deformation strength detection device, comprising a negative pressure vacuum pump, a pressure control valve, a total pressure gauge, a pressure regulating control machine, and an air extraction joint connected to a negative pressure gas path, and the pressure regulating control machine also includes a plurality of For the bottle caps installed on the corresponding plastic bottles, the top of each bottle cap is sealed and fixed with a suction nozzle that can be detachably connected to the suction joint, and the pressure regulating control machine includes a precision vacuum output pressure regulating valve, a pressure Lock switch, precision digital pressure gauge. The appearance of the utility model enables the test data to perfectly interpret the strength of the bottle body, and the operation is convenient, which greatly reduces the labor cost. difficulty.

Figure 202021936397

Description

Plastic bottle negative pressure deformation strength detection device
Technical Field
The utility model relates to an anti negative pressure deformation strength detection device of plastic bottle.
Background
Over the years, bottle collapse (poor barrier removal) frequently occurs in market feedback plastic rigid packaging products, particularly in a plurality of non-barrier demand markets, and the frequent occurrence of such complaints often brings inconvenience to quality control and product measurement work. What the client pursues is a quantitative numerical value and method that can specify the bottle support strength or hardness to obtain the psychological expectation or quantitative standard of the bottle's resistance to deformation.
At present, the strength of the indirect constant container is usually measured by adopting a wall thickness measuring mode in the field, but a direct quantitative index for resisting the internal shriveling bottle cannot be formed; wall thickness measurements also fail to verify the overall or local resistance to deformation of the container; in the detection and evaluation methods of the related hard plastic packaging containers at home and abroad, a clear method for testing the strength of the anti-shrivelled bottle and a sound instrument are not described in all directions.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide an anti negative pressure deformation strength detection device of plastic bottle.
In order to solve the technical problem, the utility model discloses a technical scheme is: the utility model provides an anti negative pressure deformation strength detection device of plastic bottle, includes negative pressure vacuum pump, pressure control valve, master pressure table, pressure regulating controller, the joint of bleeding of connecting on the negative pressure gas circuit, and the pressure regulating controller still includes a plurality of bottle lids that are used for installing on corresponding plastic bottle, every bottle lid top all sealed be fixed with the connector of bleeding that can dismantle the connection of bleeding connects, the pressure regulating controller includes accurate vacuum output air-vent valve, pressure locking switch, accurate digital display manometer.
In some embodiments, the pressure regulating control machine further comprises a precision pointer pressure gauge.
In some embodiments, the negative pressure vacuum pump, the pressure control valve, the master pressure gauge, the pressure regulating controller, and the air extraction joint are connected in sequence.
The scope of the present invention is not limited to the technical solutions formed by specific combinations of the above technical features, and other technical solutions formed by arbitrary combinations of the above technical features or equivalent features should be covered. For example, the above features and the technical features (but not limited to) having similar functions disclosed in the present application are mutually replaced to form the technical solution.
Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages: the utility model discloses an appear for the intensity of body can be explained perfectly to test data, and convenient operation, greatly reduced labour cost, it is various to have solved the bottle type, and the inconvenient problem of measurement that a great deal of factors such as volume, appearance lead to has reduced the measurement degree of difficulty, and the negative pressure deformation intensity that the plastic bottle was tested through the constant speed pressure method or constant voltage time method to the evacuation of the bottle body to usable complete sets of equipment simultaneously.
Drawings
FIG. 1 is a structural diagram of a device for detecting the negative pressure deformation resistance of a plastic bottle;
FIG. 2 is a flow chart of a method for detecting negative pressure deformation strength of a plastic bottle;
wherein: 1. a negative pressure vacuum pump; 2. a pressure control valve; 3. a total pressure gauge; 4. a voltage regulation controller; 41. a pressure regulating valve.
Detailed Description
As shown in fig. 2, the present embodiment is a method for detecting negative pressure deformation resistance strength of a plastic bottle, and the method includes the following specific steps:
step 1, placing the plastic bottle in an oven at 40-50 ℃ for 30 minutes-2 hours so as to keep the temperature of the plastic bottle stable and unchanged, eliminate the influence of temperature change on the deformation strength of the plastic bottle, and perfectly simulate the high temperature state in summer and the temperature in ocean transportation containerization at the temperature of 40-50 ℃.
Step 2, taking out the plastic bottle, and connecting the plastic bottle with a matched bottle cap of the plastic bottle negative pressure deformation strength detection device, wherein the plastic bottles with different specifications correspond to the bottle caps with matched specifications, so that the detection method is wider in test compatibility range and is not restricted by the size of the bottle body or the space of test equipment;
step 3, opening a power supply of the plastic bottle negative pressure deformation strength detection device, recording a pressure value at the moment when the plastic bottle is completely shriveled by uniformly adjusting the pressure regulating valve, or starting timing when the pressure regulating valve is uniformly adjusted to a target negative pressure value, and recording tolerance time at the moment when the plastic bottle is completely shriveled, so that compatibility is enhanced, detection accuracy is enhanced, a worker can use both methods, and the difference between test results is too large, so that the test accuracy is improved;
and 4, obtaining the pressure value of the plastic bottle at the moment of complete bottle shrinkage or the tolerance time of the plastic bottle at the moment of complete bottle shrinkage, namely the negative pressure deformation value of the plastic bottle.
The embodiment introduces a constant temperature measurement method, eliminates the change of hardness strength of plastic products influenced by temperature, eliminates the influence of external factors on the stability of measurement results, simultaneously puts the products into a 40-50 oven, simulates the high temperature state in summer and the actual temperature state of ocean container transportation, tests the deformation resistance strength of the products, provides a set of method and standard for evaluating the deformation resistance strength of the products by using negative pressure strength, and provides a set of quantitative strength standard with strong referential property; the plastic bottle negative pressure deformation strength detection device is used for testing the negative pressure deformation strength of the plastic bottle by vacuumizing the bottle body through a constant-speed pressure method or a constant-pressure time method, and the operation is simple and convenient; the sealing device connected with the bottle sealing cover is utilized, so that the applicability is more convenient, the product applicability is wider, the influence of the size of the bottle body is avoided, and the test is more convenient; when the test product deforms, the deformation change is obvious, the test result is easier to observe and obtain, and the defect that the deformation is difficult to observe in the traditional in-bottle positive pressure test method is overcome.
In this embodiment, the steps 2 to 4 need to be completed within three minutes, so that the temperature change of the bottle body is not large, the influence of the temperature change on the test is eliminated, and the stability of the test data is ensured. Typically, most plastic bottles complete the test method in less than two minutes.
And (3) before the step (1), after the plastic bottle is manufactured and formed in equipment, taking out the plastic bottle and cooling the plastic bottle for more than 30 minutes at normal temperature, so that the plastic bottle is ensured to be in a normal temperature state, and the plastic bottle is prevented from being influenced by external factors.
In the process of recording the pressure value at the moment when the plastic bottle is completely shriveled, uniformly adjusting the pressure regulating valve at a speed of 0.04 MPa/min-0.06 MPa/min; at the complete shrivelled bottle in-process of tolerance time in the twinkling of an eye of record plastic bottle, adjust the air-vent valve to 0.05MPa or 0.09 MPa's negative pressure value, the stability of data has been guaranteed to the fixed even slow governing speed, prevents because the data error that the speed leads to at the excessive speed, and stable negative pressure value also makes tolerance time more stable simultaneously, and data are more accurate.
The detection method in this embodiment uses a device for detecting the negative pressure deformation resistance of the plastic bottle as shown in fig. 1, which comprises a negative pressure vacuum pump 1, a pressure control valve 2, a total pressure meter 3, a pressure regulating control machine 4 and an air extraction joint 5 which are sequentially connected to a negative pressure air path, wherein the pressure regulating control machine 4 further comprises a plurality of bottle caps suitable for being installed on the corresponding plastic bottle, the top of each bottle cap is provided with an air extraction joint which is detachably connected with the air extraction joint, the air extraction joint is convenient to extract air from the plastic bottle and simultaneously prevents air leakage, and the structure is widely applied to products such as tires and the like and is not repeated herein.
As shown in fig. 2, the pressure regulating controller 4 includes a precise vacuum output pressure regulating valve 41, a pressure locking switch, and a precise digital display pressure gauge, and a precise pointer pressure gauge is further provided on the pressure regulating controller in this embodiment, and in the actual detection process, the accuracy of the test data is ensured by the way that the pressure indicated by the precise digital display pressure gauge and the pressure indicated by the precise pointer pressure gauge are compared together by the detection personnel.
The precise vacuum output pressure regulating valve ensures the linear requirement of negative pressure output.
The pressure locking switch of the pressure regulating controller and the precise vacuum output pressure regulating valve are used together, so that the problem that the deformation reference in a fixed pressure state cannot be obtained is solved.
Precision gage disk gauges provide convenience in pressure test calibration and calibration of the instrument itself.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable people skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims (3)

1.一种塑料瓶抗负压变形强度检测装置,其特征在于:包括连接在负压气路上的负压真空泵、压力控制阀、总压力表、调压控制机、抽气接头,调压控制机还包括多个用于安装在相应塑料瓶上的瓶盖,每个瓶盖顶部都密封固定有与所述抽气接头能够拆卸连接的抽气接嘴,所述调压控制机包括精密真空输出调压阀、压力锁定开关、精密数显压力表。1. a plastic bottle anti-negative pressure deformation strength detection device is characterized in that: comprise the negative pressure vacuum pump, the pressure control valve, the total pressure gauge, the pressure regulating control machine, the air extraction joint that are connected on the negative pressure gas road, the pressure regulating control The machine also includes a plurality of bottle caps for installing on the corresponding plastic bottles, the top of each bottle cap is sealed and fixed with a suction nozzle that can be detachably connected to the suction joint, and the pressure regulating control machine includes a precision vacuum Output pressure regulating valve, pressure lock switch, precision digital pressure gauge. 2.根据权利要求1所述的塑料瓶抗负压变形强度检测装置,其特征在于:所述调压控制机还包括精密指针压力表。2 . The device for detecting the strength of plastic bottle against negative pressure deformation according to claim 1 , wherein the pressure regulating control machine further comprises a precision pointer pressure gauge. 3 . 3.根据权利要求1所述的塑料瓶抗负压变形强度检测装置,其特征在于:所述负压真空泵、所述压力控制阀、所述总压力表、所述调压控制机、所述抽气接头依次连接。3. The device for detecting the strength of plastic bottle against negative pressure deformation according to claim 1, characterized in that: the negative pressure vacuum pump, the pressure control valve, the total pressure gauge, the pressure regulating control machine, the The suction connectors are connected in sequence.
CN202021936397.2U 2020-09-07 2020-09-07 Plastic bottle anti-negative pressure deformation strength testing device Active CN212275468U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111912719A (en) * 2020-09-07 2020-11-10 江苏龙灯博士摩包装材料有限公司 Detection method and detection device of plastic bottle anti-negative pressure deformation strength

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111912719A (en) * 2020-09-07 2020-11-10 江苏龙灯博士摩包装材料有限公司 Detection method and detection device of plastic bottle anti-negative pressure deformation strength
CN111912719B (en) * 2020-09-07 2024-11-26 江苏龙灯博士摩包装材料有限公司 Plastic bottle negative pressure deformation strength testing method and testing device

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Address after: No.268 Huangpu River middle road, Kunshan Development Zone, Suzhou City, Jiangsu Province

Patentee after: Greif Plastic Packaging (Kunshan) Co.,Ltd.

Country or region after: China

Address before: No.268 Huangpu River middle road, Kunshan Development Zone, Suzhou City, Jiangsu Province

Patentee before: JRB PACKING CO.,LTD.

Country or region before: China