CN212265101U - Rocker arm type lock wire system - Google Patents
Rocker arm type lock wire system Download PDFInfo
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- CN212265101U CN212265101U CN201922380747.5U CN201922380747U CN212265101U CN 212265101 U CN212265101 U CN 212265101U CN 201922380747 U CN201922380747 U CN 201922380747U CN 212265101 U CN212265101 U CN 212265101U
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Abstract
The utility model discloses a rocking arm formula lock silk system, including handheld ware, rocker mechanism, positioning system controller, absolute value encoder, pc terminal and servo screwdriver, handheld ware passes through the ethernet with the positioning system controller and is two-way connection, rocker mechanism passes through communication data line two-way connection with the absolute value encoder. This rocking arm formula lock silk system, the positioning system controller is the main control unit of equipment, the realization is leading-in with the DXF file of PC, the teaching and the parameter setting of screw position, the start-up and the mistake proofing of screwdriver, the discernment of current screw position etc., the various terminals of help that can be fine rather than the convenience of being connected, the convenient effect of use of this system has been improved, and rocker mechanism is the removal and the supporting mechanism of lock screw, it can be fine remove, the help lock silk carries out the removal of multi-angle, be favorable to improving the equipment that adapts to multiple different specifications, increase the applicable popularization effect of this system.
Description
Technical Field
The utility model relates to a lock silk equipment technical field specifically is a rocking arm formula lock silk system.
Background
The bolt is a mechanical part, the cylindrical threaded fastener with the nut is matched with the nut, the fastener is composed of a head part and a screw (a cylinder with an external thread), and the fastener needs to be matched with the nut and is used for fastening and connecting two parts with through holes.
However, with the development of the process, the screw fastening requirements of enterprises are higher and higher. Particularly in the automobile and communication industries, the product is large and complex, the joint robot is not flexible enough, or high cost is spent but low effect is achieved, similar equipment in the current market basically comprises a servo screwdriver, a rocker arm, an angle or linear sensor, and the functions of position error correction, torsion judgment and the like can be basically realized, but if the product of the lock wire is too large, the number of screws is large, the lock wire is not practical.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rocking arm formula lock silk system to provide along with the development of technology in solving above-mentioned background art, the enterprise also more and more high to the screw fastening requirement. Particularly in the automobile and communication industries, the product is large and complex, the joint robot is not flexible enough, or high cost is spent but low effect is achieved, similar equipment in the current market basically comprises a servo screwdriver, a rocker arm, an angle or linear sensor, and the functions of position error correction, torsion judgment and the like can be basically realized, but if the product of the lock wire is too large, the number of screws is large, the problem is not practical.
In order to achieve the above object, the utility model provides a following technical scheme: a rocker arm type wire locking system comprises a handheld device, a rocker arm mechanism, a positioning system controller, an absolute value encoder, a pc terminal and a servo screwdriver, wherein the handheld device and the positioning system controller are in bidirectional connection through Ethernet;
the positioning system controller comprises a power supply, a controller, a screwdriver data interaction part, an encoder data reading part, a touch screen, an Ethernet communication part, an rs232 communication part, an alarm state display part, a completion signal output part and a screwdriver starting part, wherein the power supply comprises a controller power supply, a fan power supply and a screwdriver power supply, the output ends of the controller power supply, the fan power supply and the screwdriver power supply are respectively connected with the input end of the controller, the Ethernet communication part, the touch screen, the encoder data reading part, the screwdriver data interaction part and the rs232 communication part are respectively in two-way connection with the controller, the input end of the completion signal output part is connected with the output end of the controller, and the output end of the controller is connected with the input end of the screwdriver starting part.
Preferably, the positioning system controller realizes DXF file import of the pc terminal, and supports teaching and parameter setting of screw positions, starting and mistake proofing of screw batches, identification of current screw positions and the like.
Preferably, the specification of the absolute value encoder is TS5667N2310, the absolute value encoder does not need a starting return-to-zero action, the absolute value encoder is electrically connected with the rocker mechanism, and the absolute value encoder supports automatic return when the rotation angle is too large.
Preferably, the task parameters in the servo screwdriver comprise 12 numerical tasks such as torque force, angle value and screw locking task, the servo screwdriver has the function of data record storage, and the internal storage capacity of the servo screwdriver can be expanded according to needs.
Preferably, the system supports two data connection modes of rs232 communication and ethernet communication, an alarm system is arranged in the positioning system controller, and the alarm system is in bidirectional connection with the positioning system controller.
Preferably, the servo screwdriver is matched with the positioning system controller, the screw point location can be edited in the servo screwdriver, and data of the screw point location can be bidirectionally transmitted to the positioning system controller.
Compared with the prior art, the beneficial effects of the utility model are that: the rocker arm type lock wire system has the advantages that the positioning system controller is a main control unit of the equipment, DXF file import with a PC, teaching and parameter setting of screw positions, starting and mistake proofing of a screw driver, identification of current screw positions and the like can be realized, convenience for connecting various terminals with the equipment can be well facilitated, the using convenience effect of the system is improved, the rocker arm mechanism is a moving and supporting mechanism of a lock screw and can be moved well to facilitate multi-angle moving of the lock wire, the equipment adapting to various specifications can be improved, the application popularization effect of the system is improved, an absolute value encoder feeds back the angle of the current rocker arm, zero resetting action during starting is not needed, the problem of data loss caused by starting and stopping the machine is solved, the data precision effect can be kept all the time, the fixing effect of the lock wire can be improved, the servo screw driver is a direct driving part of the lock screw, can set up torsion, angle, and screw lock pay the task to can take notes relevant data, after accomplishing a part of screw fixation, meet the locking silk procedure of same settlement again, can directly import the data that originally used, improve the convenient degree of this system use, also avoided the backup data that data loss caused not enough moreover, influence the normal result of use of system and equipment.
Thirdly, this rocking arm formula lock silk system, adopt rs232 communication and two kinds of data connection of ethernet communication, fine promotion each item transmission effect between the data, be favorable to the normal use of this system under the various condition, the convenience of equipment usage has further been improved, and whole lock silk system can realize position error correction basically, functions such as torsion judgement, it then has more nimble controllability to compare traditional equipment, can help solving lock silk product too big or the too much scheduling problem of screw quantity, fine reduction a large amount of manual teaching time, manual labor has been liberated, the processing cost of various equipment has been reduced.
Drawings
FIG. 1 is a schematic diagram of the system architecture of the present invention;
FIG. 2 is a schematic diagram of the positioning system controller of the present invention;
fig. 3 is a schematic view of the process of locking the screw according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a rocker arm type wire locking system comprises a handheld device, a rocker arm mechanism, a positioning system controller, an absolute value encoder, a pc terminal and a servo screwdriver, wherein the handheld device and the positioning system controller are in bidirectional connection through Ethernet;
the positioning system controller comprises a power supply, a controller, screwdriver data interaction, encoder data reading, a touch screen, Ethernet communication, rs232 communication, alarm state display, signal output completion and screwdriver starting parts, the power supply comprises a controller power supply, a fan power supply and a screwdriver power supply, the output ends of the controller power supply, the fan power supply and the screwdriver power supply are respectively connected with the input end of the controller, the Ethernet communication, the touch screen, the encoder data reading, the screwdriver data interaction and the rs232 communication are respectively in bidirectional connection with the controller, the input end for completing the signal output is connected with the output end of the controller, and the output end of the controller is connected with the input end for starting the screwdriver.
The utility model discloses in: the positioning system controller realizes the DXF file import of the pc terminal, and supports the teaching and parameter setting of the screw position, the starting and mistake proofing of the screwdriver, the identification of the current screw position and the like.
The utility model discloses in: the specification of the absolute value encoder is TS5667N2310, the absolute value encoder does not need a starting return-to-zero action, the absolute value encoder is electrically connected with the rocker mechanism, and the absolute value encoder supports automatic return when the rotation angle is too large.
The utility model discloses in: the task parameters in the servo screwdriver comprise 12 numerical tasks such as torque force, angle value and screw locking task, the servo screwdriver has the function of data record storage, and the internal storage capacity of the servo screwdriver can be expanded according to the requirement.
The utility model discloses in: the system supports two data connection modes of rs232 communication and Ethernet communication, an alarm system is arranged in the positioning system controller, and the alarm system is in bidirectional connection with the positioning system controller.
The utility model discloses in: the servo screwdriver is matched with the positioning system controller, the screw point location can be edited in the servo screwdriver, and data of the screw point location can be transmitted in two directions with the positioning system controller.
The working principle is as follows: the utility model discloses before the use, can be earlier according to the needs that use, the task parameter that the screw lock was paid is filled in to the input in servo screwdriver controller, torsion including rocker arm mechanism, multinomial numerical values such as angle value, do well abundant setting work before work begins, different parameters can set up different tasks, totally 12 tasks, can help this lock silk system to accomplish the task of multiple different grade type, reach good result of use, at the editing interface of handheld ware afterwards, DXF file according to the self-generation on the pc mobile device, with the leading-in entering positioning system of data in the time file, edit the position of screw and its order of putting according to actual conditions, and the task is paid to the screw lock, the equipment that help next can be accurate quick processes the lock silk.
The utility model discloses during the use, this rocking arm formula lock silk system need remove rocker arm mechanism by oneself with the hand, when the screwdriver reachs the position of set point, and the serial number of screwdriver can carry out mutual correspondence with the screw, and the positioning system interface can indicate can lock and pay, presses the manual button on the screwdriver this moment, and the screwdriver can be according to the task that corresponds, carries out the lock and pays work.
If the screw is not screwed up, the positioning system controller can position the position of the screw and transmit the position back to the controller, firstly the alarm device can give an alarm to the screw condition to prompt a worker to adjust, and then program data are directly called on the positioning system to continue to lock the bolt until the screws in the whole system are fixed in sequence.
Secondly, the rocker arm mechanism built in the rocker arm type wire locking system can be automatically adjusted according to the setting of a background, the normal and flexible movement mode of the wire locking system can be kept, a servo screwdriver is a direct driving part of a locking screw, torsion, an angle and a screw locking task can be set, related data can be recorded, after a part of screw fixation is completed, the same set wire locking program is encountered again, the originally used data can be directly imported, the convenience of the system is improved, the problem that insufficient backup data caused by data loss influences the normal use effect of the system and equipment is solved, an absolute value encoder can well feed back the angle of the current rocker arm, the starting zeroing action is not needed, and the practicability of the equipment can be improved.
In summary, the following steps: the rocker arm type lock wire system has the advantages that the positioning system controller is a main control unit of the equipment, DXF file import with a PC, teaching and parameter setting of screw positions, starting and mistake proofing of a screw driver, identification of current screw positions and the like can be realized, convenience for connecting various terminals with the equipment can be well facilitated, the using convenience effect of the system is improved, the rocker arm mechanism is a moving and supporting mechanism of a lock screw and can be moved well to facilitate multi-angle moving of the lock wire, the equipment adapting to various specifications can be improved, the application popularization effect of the system is improved, an absolute value encoder feeds back the angle of the current rocker arm, zero resetting action during starting is not needed, the problem of data loss caused by starting and stopping the machine is solved, the data precision effect can be kept all the time, the fixing effect of the lock wire can be improved, the servo screw driver is a direct driving part of the lock screw, can set up torsion, angle, and screw lock pay the task to can take notes relevant data, after accomplishing a part of screw fixation, meet the locking silk procedure of same settlement again, can directly import the data that originally used, improve the convenient degree of this system use, also avoided the backup data that data loss caused not enough moreover, influence the normal result of use of system and equipment.
Thirdly, this rocking arm formula lock silk system, adopt rs232 communication and two kinds of data connection of ethernet communication, fine promotion each item transmission effect between the data, be favorable to the normal use of this system under the various condition, the convenience of equipment usage has further been improved, and whole lock silk system can realize position error correction basically, functions such as torsion judgement, it then has more nimble controllability to compare traditional equipment, can help solving lock silk product too big or the too much scheduling problem of screw quantity, fine reduction a large amount of manual teaching time, manual labor has been liberated, the processing cost of various equipment has been reduced.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The related modules involved in the system are all hardware system modules or functional modules combining computer software programs or protocols with hardware in the prior art, and the computer software programs or the protocols involved in the functional modules are all known in the technology of persons skilled in the art, and are not improvements of the system; the improvement of the system is the interaction relation or the connection relation among all the modules, namely the integral structure of the system is improved, so as to solve the corresponding technical problems to be solved by the system.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a rocking arm formula lock silk system, includes handheld ware, rocker mechanism, positioning system controller, absolute value encoder, pc terminal and servo screwdriver, its characterized in that: the hand-held device is in bidirectional connection with the positioning system controller through Ethernet, the rocker arm mechanism is in bidirectional connection with the absolute value encoder through a communication data line, the output end of the pc terminal is connected with the input end of the positioning system controller, the positioning system controller is in bidirectional connection with the absolute value encoder through Ethernet or the communication data line, and the positioning system controller is in bidirectional connection with the servo screwdriver through Ethernet or the communication data line;
the positioning system controller comprises a power supply, a controller, a screwdriver data interaction part, an encoder data reading part, a touch screen, an Ethernet communication part, an rs232 communication part, an alarm state display part, a completion signal output part and a screwdriver starting part, wherein the power supply comprises a controller power supply, a fan power supply and a screwdriver power supply, the output ends of the controller power supply, the fan power supply and the screwdriver power supply are respectively connected with the input end of the controller, the Ethernet communication part, the touch screen, the encoder data reading part, the screwdriver data interaction part and the rs232 communication part are respectively in two-way connection with the controller, the input end of the completion signal output part is connected with the output end of the controller, and the output end of the controller is connected with the input end of the screwdriver starting part.
2. The rocker arm lock wire system of claim 1, wherein: the positioning system controller realizes the DXF file import of the pc terminal, and supports the teaching and parameter setting of the screw position, the starting and mistake proofing of the screwdriver, the identification of the current screw position and the like.
3. The rocker arm lock wire system of claim 1, wherein: the specification of the absolute value encoder is TS5667N2310, the absolute value encoder does not need to be started to return to zero, the absolute value encoder is electrically connected with the rocker mechanism, and the absolute value encoder supports automatic return when the rotation angle is too large.
4. The rocker arm lock wire system of claim 1, wherein: the task parameters in the servo screwdriver comprise 12 numerical tasks such as torque force, angle value and screw locking task, the servo screwdriver has the function of data recording and storage, and the internal storage capacity of the servo screwdriver can be expanded according to the requirement.
5. The rocker arm lock wire system of claim 1, wherein: the system supports two data connection modes of rs232 communication and Ethernet communication, and an alarm system is arranged in the positioning system controller and is in bidirectional connection with the positioning system controller.
6. The rocker arm lock wire system of claim 1, wherein: the servo screwdriver is matched with the positioning system controller, the screw point location can be edited in the servo screwdriver, and data of the screw point location can be transmitted in two directions with the positioning system controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922380747.5U CN212265101U (en) | 2019-12-26 | 2019-12-26 | Rocker arm type lock wire system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922380747.5U CN212265101U (en) | 2019-12-26 | 2019-12-26 | Rocker arm type lock wire system |
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| CN212265101U true CN212265101U (en) | 2021-01-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112846737A (en) * | 2021-01-07 | 2021-05-28 | 深圳市驰速自动化设备有限公司 | Software control system for dragging demonstration automatic screw locking machine |
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2019
- 2019-12-26 CN CN201922380747.5U patent/CN212265101U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112846737A (en) * | 2021-01-07 | 2021-05-28 | 深圳市驰速自动化设备有限公司 | Software control system for dragging demonstration automatic screw locking machine |
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