CN212264829U

CN212264829U - Integral welding protector

Info

Publication number: CN212264829U
Application number: CN202020286319.6U
Authority: CN
Inventors: 王峰; 牛庆立
Original assignee: Suzhou Taiying Automation Equipment Co ltd
Current assignee: Suzhou Taiying Precision Industry Co ltd
Priority date: 2020-03-10
Filing date: 2020-03-10
Publication date: 2021-01-01
Anticipated expiration: 2030-03-10

Abstract

The utility model relates to the technical field of machining, and discloses an integral welding protection device, which comprises a roof and four side walls, wherein the four side walls are respectively defined as a front side wall, a rear side wall, a left side wall and a right side wall; the front side wall and the rear side wall are both provided with rectangular openings and rolling doors; the welding station is arranged in the house body, the two protection devices are fixedly arranged in the house body and are respectively positioned on the front side and the rear side of the welding station and are respectively opposite to the two rolling doors; product stations are reserved between the two protective devices and the corresponding rolling doors and are respectively associated with the two rolling doors; the rolling door is opened, the protection plate on the corresponding protection device is controlled to move upwards to the highest position, and the rolling door is closed, and the protection plate on the corresponding protection device is controlled to move downwards to the lowest position. In this way, the utility model discloses can make things convenient for the staff to enter into the appointed region that corresponds and carry out material loading or unloading in welding equipment working process to improve holistic work ageing.

Description

Integral welding protector

Technical Field

The utility model relates to the technical field of machining, especially, relate to an integral welding protector.

Background

Along with the development of the robot technology, the robot welding workstation is widely applied to the field of machining, and a common welding workstation comprises a welding protection device, a welding robot, a tool clamp and the like. Because produced arc light and high temperature spark can cause the injury to the personnel near welding equipment among the welding process, set up welding equipment in welding protector, can prevent that arc light or high temperature spark from direct and human contact, improved welding operation's security.

Welding protector among the prior art mainly carries out safety protection to the welding equipment that is carrying out weldment work, and in order to guarantee the security, welding equipment is in the weldment work in-process, and the staff can't be close to go on going up unloading, so holistic work ageing is low.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the main technical problem who solves provides an integral welding protector, can make things convenient for the staff to enter into the appointed area that corresponds and carry out material loading or unloading in welding equipment course of working to improve holistic work ageing, and the security is high.

In order to solve the technical problem, the utility model discloses a technical scheme be: there is provided an integrated weld guard comprising: the house comprises a roof and a house body formed by four side walls, wherein the four side walls are respectively defined as a front side wall, a rear side wall, a left side wall and a right side wall; the front side wall and the rear side wall are both provided with rectangular openings and rolling doors for closing the rectangular openings; the welding station for fixedly placing welding equipment is arranged in the house body, two protective devices are fixedly arranged in the house body, and the two protective devices are respectively positioned on the front side and the rear side of the welding station and are respectively opposite to the two rolling doors; product stations for feeding or discharging are reserved between the two protective devices and the corresponding rolling doors, the protective device close to the front side wall is associated with the rolling door on the front side wall, and the protective device close to the rear side wall is associated with the rolling door on the rear side wall; the rolling door is opened, the protection plate on the corresponding protection device is controlled to move upwards to the highest position, and the rolling door is closed and the protection plate on the corresponding protection device is controlled to move downwards to the lowest position.

Preferably, the protection device comprises a stand column, a track, a protection plate and a cylinder; the number of the upright columns is two, the two upright columns are vertically fixed in the house body, and the two upright columns are respectively close to the left side wall and the right side wall; the air cylinder is vertically fixed in the house body and is positioned between the two upright posts; the upright posts are fixedly provided with the rails, the running direction of the rails is consistent with the height direction of the upright posts, and the rails on the two upright posts are parallel and opposite; two ends of the protection plate are slidably arranged on the two guide rails, and the middle part of the protection plate is correspondingly and fixedly connected with a piston rod of the air cylinder; the cylinder acts to control the protection plate to move up and down along the rail; when the piston rod of the air cylinder is fully extended, the protection plate is positioned at the uppermost end of the track; when the piston rod of the air cylinder is completely retracted, the protection plate is located at the lowest end of the track.

Preferably, a protective light observation window is arranged on the protective plate.

Preferably, the left side wall and the right side wall are both provided with safety doors, and the safety doors are provided with safety locks.

Preferably, the positions of the left side wall or the right side wall, which correspond to the two product stations in the house body, are respectively provided with a transparent observation window.

Preferably, a fence is fixedly arranged on the roof, and surrounds the periphery of the roof; the ladder stand is fixedly arranged on the right side wall or the left side wall of the house body, a notch for workers to go in and out is formed in the position, corresponding to the ladder stand, on the fence, and the ladder stand is connected with the notch.

Preferably, a squirrel cage is arranged on the ladder stand close to the fence.

Preferably, the roof is provided with an exhaust structure, and the exhaust structure is respectively communicated with the inside of the house body and the outside of the house body.

Preferably, the roof is planar, the exhaust structure is trapezoidal platform form, the exhaust structure protruding in the surface of roof.

The utility model has the advantages that: the utility model discloses can be in welding equipment working process, make things convenient for the staff to enter into corresponding appointed region (product area) and carry out material loading or unloading to improve holistic work ageing, and the security is high; the protective device is simple in structure and convenient to install, and can effectively shield arc light and high-temperature fire light generated on a welding station after workers enter a product area, so that the safety of the workers is guaranteed; the safety door and the safety lock are designed, so that the casual people can be prevented from entering the safety door randomly; due to the design of the transparent observation window, a worker can observe the condition of a product station inside the device conveniently outside the device so as to feed or discharge materials in time and ensure the working timeliness; the structural design of the roof can facilitate the placement of devices such as a robot control cabinet and the like, so that the utilization rate of space is improved; the design of rail, cat ladder and squirrel cage can guarantee the security of staff's upper and lower roof in-process.

Drawings

Fig. 1 is a schematic perspective view of an integral welding protection device according to the present invention;

FIG. 2 is a schematic view of the structure at A in FIG. 1;

fig. 3 is a schematic perspective view of another angle of the integral welding protection device of the present invention.

The parts in the drawings are numbered as follows: 1. a house body; 11. an exhaust structure; 12. a safety door; 13. a transparent viewing window; 2. a guard; 21. a column; 22. a track; 23. a protection plate; 24. a cylinder; 3. a roller shutter door; 4. a fence; 5. climbing a ladder; 6. and (4) mouse cage.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.

Referring to fig. 1 to 3, an embodiment of the present invention includes:

an integrated weld guard comprising: the house comprises a house body 1, a protective device 2, a rolling door 3, a fence 4 and a ladder stand 5.

The house body 1 comprises a roof and four side walls, wherein the four side walls can be respectively defined as a front side wall, a rear side wall, a left side wall and a right side wall; the front side wall and the rear side wall are both provided with rectangular openings and rolling doors 3 for closing the rectangular openings, and the rolling doors 3 on the front side wall are opposite to the rolling doors 3 on the rear side wall; the rolling door 3 is opened, and the worker can enter the inside of the house body 1.

The welding station for fixedly placing welding equipment is arranged in the house body 1, the two protection devices 2 are fixedly arranged in the house body 1, and the two protection devices 2 are respectively positioned on the front side and the rear side of the welding station and are respectively opposite to the two rolling doors 3; product stations for feeding or discharging are reserved between the two protective devices 2 and the corresponding rolling doors 3. The guard 2 near the front side wall is associated with the shutter 3 on the front side wall and the guard 2 near the rear side wall is associated with the shutter 3 on the rear side wall.

Safety doors 12 are arranged on the left side wall and the right side wall, and the safety doors 12 can enter the room body 1 when opened; the safety door 12 is provided with a safety lock to prevent the leisure people from entering freely. The position that corresponds two interior product stations of the room body 1 on left side wall (or the right side wall) is provided with a transparent observation window 13 respectively to the condition on the product station in the room body 1 just can be observed to the staff outside the room body 1.

The shielding device 2 comprises a column 21, a rail 22, a shielding plate 23 and a long-stroke cylinder 24. The stand 21 has two, and two stands 21 vertical fixation are in the room body 1, two stands 21 are close to respectively the left side wall with the right side wall. The cylinder 24 is vertically fixed in the room body 1, the cylinder 24 is located between the two upright posts 21, and the cylinder 24 and the two upright posts 21 are located on the same plane. The rail 22 is fixedly installed on the upright post 21, and the running direction of the rail 22 is consistent with the height direction of the upright post 21; the rails 22 on the two uprights 21 are parallel and opposite. The two ends of the protection plate 23 are slidably arranged on the two guide rails, and the middle part of the protection plate 23 is correspondingly fixedly connected with the piston rod of the air cylinder 24. Be provided with the protection light observation window on the guard plate 23, not only can shelter from arc light and the high temperature flare light that produces on the welding station, can also observe the behavior on the welding station. The cylinder 24 acts to control the protection plate 23 to move up and down along the rail 22; when the piston rod of the cylinder 24 is fully extended, the protection plate 23 is positioned at the uppermost end (high position) of the rail 22; when the piston rod of the cylinder 24 is fully retracted, the shielding plate 23 is located at the lowermost end (lower position) of the rail 22. The cylinders 24 on the two guards 2 are each associated with a respective shutter 3; the roller shutter door 3 is opened, the corresponding cylinder 24 acts to control the protection plate 23 to move upwards along the track 22, and the roller shutter door 3 is closed, and the corresponding cylinder 24 acts to control the protection plate 23 to move downwards along the track 22.

The fence 4 is fixedly arranged on the roof, and the fence 4 surrounds the periphery of the roof; the fence 4 can guarantee the safety of the working personnel on the roof of the house body 1, and the accidental falling is avoided. The fixed cat ladder 5 that is provided with on the right side wall (or the left side wall) of the room body 1, correspond on the rail 4 the position of cat ladder 5 is provided with the breach that supplies the staff business turn over, cat ladder 5 with the breach links to each other, promptly cat ladder 5 with rail 4 intercommunication to the staff climbs to the roof of the room body 1 along cat ladder 5 from ground. The position that is close to on the cat ladder 5 rail 4 is provided with squirrel cage 6, and security when staff when climbing on cat ladder 5 can be guaranteed to squirrel cage 6 to and the security when guaranteeing that the staff gets off from the 1 roof in room body.

Be provided with two exhaust structure 11 on the roof, exhaust structure 11 respectively with the inside of the room body 1 with the outside intercommunication of the room body 1, exhaust structure 11 work will the air purification in the room body 1 inside discharges the outside of the room body 1. The roof is planar, exhaust structure 11 is trapezoidal platform form, exhaust structure 11 protruding in the surface of roof.

When the device works normally, the protection plates 23 on the two protection devices 2 are both in a low position (at the moment, the piston rods of the lifting cylinders 24 on the two protection devices 2 are both in a fully retracted state); when the shutter door 3 on one side is opened, the protection plate 23 on the corresponding protection device 2 is lifted to a high position (at the moment, the piston rod of the lifting cylinder 24 of the protection device 2 is in a fully extended state), so as to shield light emitted during the work of the welding station at intervals.

The utility model discloses can be in welding equipment working process, make things convenient for the staff to enter into corresponding appointed region (product area) and carry out material loading or unloading to improve holistic work ageing, and the security is high; the protection device 2 is simple in structure and convenient to install, and can effectively shield arc light and high-temperature fire light generated on a welding station after workers enter a product area, so that the safety of the workers is guaranteed; the safety door 12 and the safety lock are designed to prevent the leisure people from entering randomly; the design of the transparent observation window 13 is convenient for workers to observe the conditions of the product stations in the room body 1 outside the room body 1 so as to timely feed or discharge materials and ensure the working timeliness; the structural design of the roof can facilitate the placement of devices such as a robot control cabinet and the like, so that the utilization rate of space is improved, and the volume of the house body 1 is reduced; the design of rail 4, cat ladder 5 and squirrel cage 6 can guarantee the security of staff's upper and lower roof in-process.

The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An integrated weld guard, comprising: the house comprises a roof and a house body formed by four side walls, wherein the four side walls are respectively defined as a front side wall, a rear side wall, a left side wall and a right side wall; the front side wall and the rear side wall are both provided with rectangular openings and rolling doors for closing the rectangular openings; the welding station for fixedly placing welding equipment is arranged in the house body, two protective devices are fixedly arranged in the house body, and the two protective devices are respectively positioned on the front side and the rear side of the welding station and are respectively opposite to the two rolling doors; product stations for feeding or discharging are reserved between the two protective devices and the corresponding rolling doors, the protective device close to the front side wall is associated with the rolling door on the front side wall, and the protective device close to the rear side wall is associated with the rolling door on the rear side wall; the rolling door is opened, the protection plate on the corresponding protection device is controlled to move upwards to the highest position, and the rolling door is closed and the protection plate on the corresponding protection device is controlled to move downwards to the lowest position.

2. The integrated weld guard according to claim 1, wherein: the protection device comprises an upright post, a track, a protection plate and a cylinder; the number of the upright columns is two, the two upright columns are vertically fixed in the house body, and the two upright columns are respectively close to the left side wall and the right side wall; the air cylinder is vertically fixed in the house body and is positioned between the two upright posts; the upright posts are fixedly provided with the rails, the running direction of the rails is consistent with the height direction of the upright posts, and the rails on the two upright posts are parallel and opposite; two ends of the protection plate are slidably arranged on the two guide rails, and the middle part of the protection plate is correspondingly and fixedly connected with a piston rod of the air cylinder; the cylinder acts to control the protection plate to move up and down along the rail; when the piston rod of the air cylinder is fully extended, the protection plate is positioned at the uppermost end of the track; when the piston rod of the air cylinder is completely retracted, the protection plate is located at the lowest end of the track.

3. An integral weld guard according to claim 2, wherein: and a protective light observation window is arranged on the protective plate.

4. The integrated weld guard according to claim 1, wherein: the left side wall with all be provided with the emergency exit on the right side wall, be provided with the safety lock on the emergency exit.

5. An integrated weld guard according to claim 1 or 4, wherein: and the positions of the left side wall or the right side wall, which correspond to the two product stations in the house body, are respectively provided with a transparent observation window.

6. The integrated weld guard according to claim 1, wherein: the enclosure is fixedly arranged on the roof and surrounds the periphery of the roof; the ladder stand is fixedly arranged on the right side wall or the left side wall of the house body, a notch for workers to go in and out is formed in the position, corresponding to the ladder stand, on the fence, and the ladder stand is connected with the notch.

7. An integral weld guard according to claim 6, wherein: and a squirrel cage is arranged on the ladder stand close to the fence.

8. The integrated weld guard according to claim 1, wherein: be provided with exhaust structure on the roof, exhaust structure respectively with the inside of the room body with the outside intercommunication of the room body.

9. The integrated weld guard according to claim 8, wherein: the roof is planar, exhaust structure is trapezoidal platform form, exhaust structure protruding in the surface of roof.