CN212247644U - Offline injection-coated steel wire rope production line equipment - Google Patents
Offline injection-coated steel wire rope production line equipment Download PDFInfo
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- CN212247644U CN212247644U CN202021077743.6U CN202021077743U CN212247644U CN 212247644 U CN212247644 U CN 212247644U CN 202021077743 U CN202021077743 U CN 202021077743U CN 212247644 U CN212247644 U CN 212247644U
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Abstract
The utility model relates to a wire rope production line equipment technical field, more specifically relate to an off-line injection coating wire rope production line equipment, the wire rope core after will twisting for the first time passes through the extrusion molding aircraft nose of extruding machine, by extrusion molding aircraft nose extrusion molding cladding on the core surface, pass through the rotary die again, make core surface form spiral helicine plastic-coated layer, when carrying out the second time of twisting for the outer strand again, outer strand just in time inlays in core surface plastic-coated spiral recess, the finished product wire rope after finally twisting for the system, realize off-line injection coating purpose, not only keep apart through plastics between inner and outer strand and the strand, and, strand and strand also keep apart between the outer strand, direct friction fatigue broken silk phenomenon between inner and outer strand has been prevented, thereby wire rope life has been prolonged.
Description
Technical Field
The utility model relates to a wire rope production line equipment technical field, more specifically relate to an off-line injection coating wire rope production line equipment.
Background
Along with the development of industry, the steel wire rope plays an increasingly important role in various industries, and the steel wire rope is a steel product formed by twisting a plurality of steel wires, the steel wire rope twists the plurality of steel wires into strands through a rope twisting machine during production, each strand of the steel wire rope generates direct contact friction during use, and after the steel wire rope is fatigued, the phenomenon of wire breakage can occur, so that the working strength of the steel wire rope is shortened, the bending frequency is high, and the service life is short.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing an off-line injection coating wire rope production line equipment, its off-line injection coating not only makes wire rope have that working strength is elongated, the frequency of buckling is low and long service life, makes each strand of wire rope can not produce the direct contact friction moreover, effectively prevents the disconnected silk phenomenon of friction, can increase of service life.
In order to solve the technical problem, the technical scheme of the utility model is that:
an off-line injection-coating steel wire rope production line device comprises a gantry pay-off device, a heating and degreasing device, a straightening device, an off-line injection-coating device, a water cooling device, a drying device, a diameter measuring instrument, a traction device and a gantry take-up device, wherein the gantry take-up device is positioned on the left side of the traction device, the traction device is positioned on the left side of the diameter measuring instrument, the diameter measuring instrument is positioned on the left side of the drying device, the drying device is positioned on the left side of the water cooling device, the water cooling device is positioned on the left side of the off-line injection-coating device, the off-line injection-coating device is positioned on the left side of the straightening device, the straightening device is positioned on the left side of the heating and degreasing device, the heating and degreasing device is positioned on the left side of the gantry pay-off device, because the rotating die, the transmission component and the plastic extruding machine are arranged on the right side of the transmission component, the transmission component is rotationally connected with the rotating die, in the working process, the wire rope core which is twisted for the first time passes through the plastic extruding machine head of the plastic extruding machine and is extruded and coated on the surface of the wire core by the plastic extruding machine head, and then passes through the rotating die to form a spiral plastic coating layer on the surface of the wire core, when the outer strand is twisted for the second time, the wire rope core is placed on an external basket machine to twist the outer strand for the second time, the outer strand is just embedded in the spiral groove coated on the surface of the wire core, and finally, the finished wire rope after twisting is used for realizing the purpose of off-line injection and coating, not only the inner strand and the outer strand are isolated by plastic, but also the strand and the strand are isolated between the outer strand, thereby preventing the direct friction fatigue and wire breakage between the inner strand and the outer strand, and, therefore, the problems that when a traditional steel wire rope in the prior art is used, each strand of the steel wire rope generates direct contact friction, and the wire breakage phenomenon occurs after the steel wire rope is fatigued are solved, so that the working strength of the steel wire rope is shortened, the bending frequency is high, and the service life is short.
Preferably, the gantry pay-off device is a gantry pay-off machine, the gantry take-up device is a gantry take-up machine, guide wheel devices are arranged on the right side of the gantry take-up device and the left side of the gantry pay-off device respectively, each guide wheel device comprises a support and a guide wheel, each guide wheel is rotatably connected with the corresponding support, each guide wheel device comprises a support and a corresponding guide wheel, each guide wheel is rotatably connected with the corresponding support, and when a steel wire rope core is taken up and paid off, each guide wheel can stably and rapidly convey the steel wire rope, so that the working efficiency of taking up and paying off the steel wire rope core.
Preferably, drying device includes first drying fan and second drying fan, second drying fan is located first drying fan left side, because drying device includes first drying fan and second drying fan, this first drying fan and second drying fan can carry out drying process to wire rope for plastics and the clearance department of each strand of wire rope core can be dry, prevent that the phenomenon of rustting from appearing in wire rope clearance department, thereby improved life.
Preferably, the traction device is a caterpillar tractor which has the characteristic of uniform traction speed, so that the stability of the steel wire rope core in the traction process is improved.
Preferably, the straightening device is a steel wire rope straightener, and the steel wire rope straightener has the function of straightening the steel wire rope, so that the steel wire rope is prevented from being bent, the bending frequency is reduced, and the service life of a steel wire rope core is prolonged.
Preferably, the water cooling device includes a cooling water exchanger and two or more water cooling tanks, the water cooling tank is located between the first drying fan and the rotary die, and the water cooling tank is communicated with the cooling water exchanger, and since the water cooling tank is located between the first drying fan and the rotary die, and the water cooling tank is communicated with the cooling water exchanger, the plurality of water cooling tanks perform cooling treatment on the wire rope core, so that the working strength of the wire rope during working can be improved.
Preferably, the heating and oil removing device is an oil remover with a heating function, and the oil remover with the heating function can remove oil from the wire rope core, so that the wire rope core is prevented from slipping during working, and the safety is improved.
Preferably, the transmission assembly comprises a first toothed chain wheel, a second toothed chain wheel, a toothed chain and a servo motor, the servo motor is connected with one end of the toothed chain through the first toothed chain wheel, the other end of the toothed chain is connected with the second toothed chain wheel, the second toothed chain wheel is in meshing connection with the rotary die gear, the servo motor drives the second toothed chain wheel to stably rotate through the toothed chain of the first toothed chain wheel, and then the second toothed chain wheel drives the rotary die to rotate, so that the spiral plastic coating layer is formed on the surface of the rope core.
Preferably, servo motor is provided with the motor support, motor support upper end with servo motor fixed connection, because motor support upper end with servo motor fixed connection, this motor support can live servo motor support, prevents that servo motor from producing in the work and rocking to stability has been improved.
Preferably, the extruding machine includes feeding funnel, extrusion molding aircraft nose, screw rod, follows driving wheel, action wheel and motor, the motor passes through the action wheel and is connected with following the rotation of driving wheel, rotate with screw rod one end from the driving wheel and be connected, the screw rod other end extends to in the extrusion molding aircraft nose, the extrusion molding aircraft nose is linked together with the feeding funnel, because the motor passes through the action wheel and is connected from the rotation of driving wheel, rotate with screw rod one end from the driving wheel and be connected, the screw rod other end extends to in the extrusion molding aircraft nose, the extrusion molding aircraft nose is linked together with the feeding funnel, can make the plastics in the feeding funnel enter into the extrusion molding aircraft nose, and the motor provides power simultaneously for follow the rotatory screw rod that drives of driving wheel with plastics from the extrusion.
Compared with the prior art, the utility model discloses beneficial technological effect mainly embodies: the utility model discloses a rotary die, drive assembly and extruding machine, the extruding machine is located the drive assembly right side, the drive assembly rotates with rotary die and is connected, the wire rope core after twisting for the first time passes through the extrusion molding aircraft nose of extruding machine, by extrusion molding aircraft nose extrusion molding cladding at the rope core surface, pass through rotary die again, make rope core surface form spiral plastic-coated layer, when twisting outer strand again, wire rope core puts into outside basket machine and carries out the second time and twist outer strand, outer strand just in time inlays in rope core surface plastic-coated spiral groove, the finished product wire rope after final twisting realizes off-line injection plastic-coated purpose, not only through plastics isolation between inner and outer strand, moreover, strand and strand also keep apart between the outer strand, prevented the tired disconnected silk phenomenon of direct friction between inner and outer strand, thereby lengthened wire rope life, therefore, the problems that when the traditional steel wire rope in the prior art is used, each strand of the steel wire rope generates direct contact friction, and the wire breaking phenomenon can occur after the steel wire rope is fatigued, so that the working strength of the steel wire rope is shortened, the bending frequency is high, and the service life is short are solved, therefore, the offline plastic-injection steel wire rope production line equipment adopts offline plastic injection, so that the steel wire rope has the characteristics of prolonged working strength, low bending frequency and long service life, and the strands of the steel wire rope can not generate direct contact friction, the friction and wire breaking phenomenon can be effectively prevented, and the service life can be prolonged, in addition, the guide wheel device comprises a bracket and a guide wheel, the guide wheel is rotatably connected with the bracket, when the wire rope core of the steel wire rope is wound and unwound, the guide wheel can stably and rapidly convey the steel wire rope, so that the working efficiency of the winding and unwinding of the, the first drying fan and the second drying fan can dry the steel wire rope, so that gaps between plastic and steel wire rope cores can be dried, the steel wire rope gaps are prevented from rusting, the service life is prolonged, the traction device is a crawler tractor which has the characteristic of uniform traction speed, so that the stability of the steel wire rope cores in the traction process is improved, meanwhile, the straightening device is a steel wire rope straightener which has the function of straightening the steel wire rope, the steel wire rope is prevented from bending, the bending frequency is reduced, so that the service life of the steel wire rope cores is prolonged, the water cooling grooves are positioned between the first drying fan and the rotary die and communicated with the cooling water exchanger, and the plurality of water cooling grooves cool the steel wire rope cores, so that the working strength of the steel wire rope during working can be improved, meanwhile, the heating and oil removing device is an oil remover with a heating function, the oil remover with the heating function can remove oil from a steel wire rope core, so that the phenomenon of rope slipping is prevented when the steel wire rope core works, and the safety is improved, a servo motor is connected with one end of a toothed chain through a first toothed chain wheel, the other end of the toothed chain is connected with a second toothed chain wheel, the second toothed chain wheel is in meshing connection with a rotary die gear, the servo motor drives the second toothed chain wheel to rotate stably through the toothed chain of the first toothed chain wheel, then the second toothed chain wheel drives the rotary die to rotate, so that the surface of the steel wire core forms a spiral plastic coating layer, meanwhile, the upper end of a motor support is fixedly connected with the servo motor, the motor support can support the servo motor, the servo motor is prevented from shaking during working, and the stability is improved, and the motor passes through the action wheel and is connected with following the rotation of driving wheel, it is connected with screw rod one end rotation from the driving wheel, the screw rod other end extends to in the extrusion molding aircraft nose, the extrusion molding aircraft nose is linked together with the feeding funnel, can make the plastics in the feeding funnel enter into the extrusion molding aircraft nose, and the motor provides power simultaneously for from the rotatory screw rod that drives of driving wheel with plastics from the cladding of extrusion molding machine extrusion molding at wire rope core surface, thereby realize wire rope core cladding plastics's purpose.
Drawings
FIG. 1: the utility model discloses a front view;
FIG. 2: the utility model discloses a top view;
FIG. 3: the utility model discloses rotatory mould structure sketch map.
Wherein: 1-gantry pay-off device; 2-heating the oil removing device; 3-a straightening device; 4-off-line injection molding and plastic coating device; 5-a water cooling device; 6-a drying device; 7-diameter measuring instrument; 8-a traction device; 9-gantry take-up device; 10-rotating the mold; 11-a transmission assembly; 12-an extruder; 13-a guide wheel device; 14-a scaffold; 15-a guide wheel; 16-a first drying fan; 17-a second drying fan; 18-a cooling water exchanger; 19-water cooling tank; 20-a first toothed sprocket; 21-a second toothed sprocket; 22-a toothed chain; 23-a servo motor; 24-a motor support; 25-feeding hopper; 26-an extrusion molding head; 27-a screw; 28-a driven wheel; 29-a driving wheel; 30-motor.
Detailed Description
The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.
As shown in fig. 1-3, an off-line plastic injection-coated steel wire rope production line device comprises a gantry pay-off device 1, a heating and degreasing device 2, a straightening device 3, an off-line plastic injection-coated device 4, a water cooling device 5, a drying device 6, a diameter measuring instrument 7, a traction device 8 and a gantry take-up device 9, wherein the gantry take-up device 9 is positioned on the left side of the traction device 8, the traction device 8 is positioned on the left side of the diameter measuring instrument 7, the diameter measuring instrument 7 is positioned on the left side of the drying device 6, the drying device 6 is positioned on the left side of the water cooling device 5, the water cooling device 5 is positioned on the left side of the off-line plastic injection-coated device 4, the off-line plastic injection-coated device 4 is positioned on the left side of the straightening device 3, the straightening device 3 is positioned on the left side of the heating and, The device comprises a transmission component 11 and an extruding machine 12, wherein the extruding machine 12 is positioned on the right side of the transmission component 11, the transmission component 11 is rotationally connected with a rotary die 10, the gantry pay-off device 1 is a gantry pay-off machine, the gantry take-up device 9 is a gantry take-up machine, guide wheel devices 13 are arranged on the right side of the gantry take-up device 9 and the left side of the gantry pay-off device 1, each guide wheel device 13 comprises a bracket 14 and a guide wheel 15, each guide wheel 15 is rotationally connected with the bracket 14, the drying device 6 comprises a first drying fan 16 and a second drying fan 17, the second drying fan 17 is positioned on the left side of the first drying fan 16, the traction device 8 is a crawler tractor, the straightening device 3 is a steel wire rope straightener, the water cooling device 5 comprises a cooling water exchanger 18 and two or more water cooling tanks 19, the water cooling tanks 19 are positioned between the first drying fan 16 and the rotary die, the water cooling tank 19 is communicated with the cooling water exchanger 18, the heating and oil removing device 2 is an oil remover with a heating function, the transmission component 11 comprises a first toothed chain wheel 20, a second toothed chain wheel 21, a toothed chain 22 and a servo motor 23, the servo motor 23 is connected with one end of the toothed chain 22 through the first toothed chain wheel 20, the other end of the toothed chain 22 is connected with the second toothed chain wheel 21, the second toothed chain wheel 21 is in gear engagement with the rotary die 10, the servo motor 23 is provided with a motor support 24, the upper end of the motor support 24 is fixedly connected with the servo motor 23, the extruding machine 12 comprises a feeding hopper 25, an extruding machine head 26, a screw 27, a driven wheel 28, a driving wheel 29 and a motor 30, the motor 30 is rotationally connected with the driven wheel 28 through the driving wheel 29, the driven wheel 28 is rotationally connected with one end of the screw 27, the other end of the screw 27 extends into an extrusion head 26, and the extrusion head 26 is communicated with a feeding hopper 25.
The working process of the off-line injection-plastic-coated steel wire rope production line equipment is as follows: when the steel wire rope cooling machine works, a gantry pay-off device 9 (a gantry pay-off machine) transmits steel wire rope strands to a heating oil removal device 2 (an oil remover) for oil removal treatment through a guide wheel 15 of a guide wheel device 13, then the steel wire rope strands are straightened through a straightening device 3 (a steel wire straightener), then the steel wire rope strands enter an extrusion molding machine head 26 of an extrusion molding machine 12, at the moment, plastic in a feeding hopper 25 enters the extrusion molding machine head 26, then a motor 30 provides power, a driven wheel 28 rotates to drive a screw 27 to coat the plastic on the surface of a steel wire rope core from the extrusion molding machine head 26, then a servo motor 23 drives a second toothed chain wheel 21 to stably rotate through a toothed chain 22 of a first toothed chain wheel 20, then the second toothed chain wheel 21 drives a rotary die 10 to rotate, then the rotary die 10 forms a spiral plastic-coated layer on the surface of the steel wire rope core, and then the steel wire rope core is cooled through, after cooling treatment, the wire rope core can be dried by a first drying fan 16 and a second drying fan 17 of a drying device 6, then the diameter of the wire rope core is measured by a diameter measuring instrument 7, then the wire rope core is stably and rapidly pulled by a traction device 8 (a crawler tractor) and conveyed into a gantry take-up device 9 (a gantry take-up machine) through a guide wheel device 13, finally the wire rope core is placed into an external basket machine to be twisted for the second time to form an outer strand, the outer strand is just embedded into a plastic-coated spiral groove on the surface of the wire rope core, and finally the finished wire rope after twisting is used for realizing the purpose of off-line injection and plastic coating.
Of course, the above is only a specific application example of the present invention, and the protection scope of the present invention is not limited at all. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (10)
1. An off-line injection-coating steel wire rope production line device is characterized by comprising a gantry pay-off device, a heating and degreasing device, a straightening device, an off-line injection-coating device, a water cooling device, a drying device, a diameter measuring instrument, a traction device and a gantry take-up device, wherein the gantry take-up device is positioned on the left side of the traction device, the traction device is positioned on the left side of the diameter measuring instrument, the diameter measuring instrument is positioned on the left side of the drying device, the drying device is positioned on the left side of the water cooling device, the water cooling device is positioned on the left side of the off-line injection-coating device, the off-line injection-coating device is positioned on the left side of the straightening device, the straightening device is positioned on the left side of the heating and degreasing device, the heating and degreasing device is positioned on the left side, the transmission assembly is rotatably connected with the rotary die.
2. The off-line injection-molding steel wire rope production line equipment as claimed in claim 1, wherein the gantry pay-off device is a gantry pay-off machine, the gantry take-up device is a gantry take-up machine, guide wheel devices are arranged on the right side of the gantry take-up device and the left side of the gantry pay-off device, each guide wheel device comprises a support and a guide wheel, and the guide wheels are rotatably connected with the supports.
3. The off-line injection-molding steel wire rope production line equipment as claimed in claim 1, wherein the drying device comprises a first drying fan and a second drying fan, and the second drying fan is positioned on the left side of the first drying fan.
4. The off-line injection-molded steel wire rope production line equipment as claimed in claim 1, wherein the traction device is a crawler tractor.
5. The off-line injection-molded steel wire rope production line equipment as claimed in claim 1, wherein the straightening device is a steel wire rope straightener.
6. The off-line plastic-injection steel wire rope production line equipment as claimed in claim 3, wherein the water cooling device comprises a cooling water exchanger and two or more water cooling tanks, the water cooling tanks are located between the first drying fan and the rotary die, and the water cooling tanks are communicated with the cooling water exchanger.
7. The off-line plastic-injection steel wire rope production line equipment as claimed in claim 1, wherein the heating and oil-removing device is an oil remover with a heating function.
8. The off-line injection molding plastic coated steel wire rope production line equipment as claimed in claim 1, wherein the transmission assembly comprises a first toothed chain wheel, a second toothed chain wheel, a toothed chain and a servo motor, the servo motor is connected with one end of the toothed chain through the first toothed chain wheel, the other end of the toothed chain is connected with the second toothed chain wheel, and the second toothed chain wheel is in gear meshing connection with the rotating die.
9. The off-line injection-molding steel wire rope production line equipment as claimed in claim 8, wherein the servo motor is provided with a motor bracket, and the upper end of the motor bracket is fixedly connected with the servo motor.
10. The off-line plastic injection-coated steel wire rope production line equipment as claimed in claim 1, wherein the plastic extruding machine comprises a feeding hopper, an extruding machine head, a screw rod, a driven wheel, a driving wheel and a motor, the motor is rotatably connected with the driven wheel through the driving wheel, the driven wheel is rotatably connected with one end of the screw rod, the other end of the screw rod extends into the extruding machine head, and the extruding machine head is communicated with the feeding hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021077743.6U CN212247644U (en) | 2020-06-12 | 2020-06-12 | Offline injection-coated steel wire rope production line equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021077743.6U CN212247644U (en) | 2020-06-12 | 2020-06-12 | Offline injection-coated steel wire rope production line equipment |
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| CN212247644U true CN212247644U (en) | 2020-12-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111560781A (en) * | 2020-06-12 | 2020-08-21 | 宁波凯特机械有限公司 | Offline injection-coated steel wire rope production line equipment |
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2020
- 2020-06-12 CN CN202021077743.6U patent/CN212247644U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111560781A (en) * | 2020-06-12 | 2020-08-21 | 宁波凯特机械有限公司 | Offline injection-coated steel wire rope production line equipment |
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