CN212245731U - Automatic winding device for replacing steel wire rope of crane - Google Patents
Automatic winding device for replacing steel wire rope of crane Download PDFInfo
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- CN212245731U CN212245731U CN202022136079.4U CN202022136079U CN212245731U CN 212245731 U CN212245731 U CN 212245731U CN 202022136079 U CN202022136079 U CN 202022136079U CN 212245731 U CN212245731 U CN 212245731U
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Abstract
The invention provides an automatic winding device for replacing a steel wire rope of a crane, which belongs to the field of auxiliary matching tools for replacing the steel wire rope of a metallurgical crane and comprises a base, a winding drum, an inverted circular truncated cone-shaped winding drum driving wheel, a reversing gear, a driving wheel, a clamping wheel, a guide wheel and a transmission seat capable of moving up and down, wherein the driving wheel, the reversing gear, the driving wheel and the clamping wheel are all fixed on the transmission seat, the driving wheel is driven to rotate through the falling dead weight of the steel wire rope, so that the driving wheel drives the winding drum driving wheel to rotate, and the winding drum rotates. The automatic winding device disclosed by the invention drives the steel wire rope to wind by using the self weight of the steel wire rope as power, is energy-saving and environment-friendly, releases manpower, and avoids personnel from working on high-strength manual winding work of the steel wire rope in a severe environment.
Description
Technical Field
The invention belongs to the field of auxiliary matching tools of cranes, and particularly relates to an automatic winding device for replacing a steel wire rope of a crane.
Background
In iron and steel enterprises, a large-tonnage metallurgical crane is required to transport molten iron, molten steel and the like, and due to frequent use, a steel wire rope of the crane is seriously abraded and needs to be replaced in a field. In the replacement operation of the steel wire rope of the existing metallurgical crane, the replaced old steel wire rope is normally completed by a plurality of workers manually, so that time and labor are wasted, and the high temperature and dust of the operation environment seriously harm the health of the workers. Therefore, it is necessary to develop an automatic winding device for assisting the winding operation of the old steel wire rope.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic winding device for replacing a steel wire rope of a metallurgical crane, which solves the problem of automatic winding of the replaced old steel wire rope.
The present invention achieves the above-described object by the following technical means.
An automatic winding device for replacing a steel wire rope of a crane comprises a base, a winding drum and a driving wheel; the winding drum is fixed on the base through a winding drum shaft, the winding drum shaft is also connected with a winding drum driving wheel, and the winding drum driving wheel is of an inverted circular truncated cone-shaped structure;
the base is provided with a vertical seat, the side surface of the vertical seat is provided with a longitudinal sliding groove, the vertical seat is connected with a transmission seat through the sliding groove, the transmission seat is connected with a transmission wheel sliding seat in a sliding way, a spring is connected between one side of the transmission wheel sliding seat and the transmission seat, the transmission wheel sliding seat is connected with a transmission wheel through a rotating shaft, and the transmission wheel is in friction fit with a reel driving wheel; the driving wheel is fixed on the transmission seat through a vertical rod, a butt clamping wheel and a reversing gear are further fixed on the vertical rod, the butt clamping wheel is located on the same horizontal plane of the driving wheel, the reversing gear is a duplicate gear, a large gear of the reversing gear is meshed with a gear on the driving wheel, and a small gear of the reversing gear is connected with a driving gear on the driving wheel through a transmission chain;
still fixedly connected with leading wheel on the base, and leading wheel horizontal position is higher than the drive wheel.
Furthermore, the pair of clamping wheels is fixed on the vertical rod through a contraction spring rod.
Furthermore, the surfaces of the pair of clamping wheels and the driving wheel are made of elastic materials.
Further, the stand is kept away from transmission seat one side and also is equipped with the spout, and is connected with the counter weight through the spout, stands the seat top and is equipped with the counter weight pulley, the counter weight passes through the counter weight pulley with the transmission seat and is connected.
Furthermore, a limiting block is arranged at the lower end of the sliding groove where the transmission seat is located.
Further, a winding drum seat is connected above the winding drum driving wheel, and the winding drum is fixed on the winding drum seat.
The invention has the beneficial effects that:
(1) the automatic winding device is used for winding the old steel wire rope when the steel wire rope of the metallurgical crane is replaced, the dead weight of the old steel wire rope in the process of descending from the crane is used as power to drive the old steel wire rope to be wound, energy is saved, the environment is protected, and the automatic winding device can prevent personnel from engaging in high-intensity physical labor in severe environment.
(2) The invention adjusts the angular velocity of the rotation of the winding drum by arranging the inverted winding drum driving wheel and the driving wheel which can move up and down, and adjusts the angular velocity of the winding drum completely by pulling the steel wire rope through the structures of the guide wheel arranged above and the driving wheel arranged below, so that the constant winding linear velocity of the steel wire rope is ensured in the process of winding the steel wire rope by the winding drum, and the running stability of the device is improved.
(3) According to the invention, the counterweight is arranged to balance partial gravity of the transmission seat, so that the transmission seat can be lifted by a slight upward acting force of the steel wire rope, the angular speed of the winding drum is further adjusted, and the corresponding speed and sensitivity of the device are improved.
(4) The invention limits the range of the up-and-down sliding of the transmission seat by arranging the limit block, thereby ensuring the safety and reliability of the device.
(5) According to the invention, the clamping wheels and the wheel surfaces of the driving wheel are made of elastic materials, and the two wheel surfaces are clamped by contracting the spring cross rod, so that the driving force of the steel wire rope on the driving wheel is ensured, and the steel wire rope winding device is suitable for winding steel wire ropes with different thicknesses.
Drawings
FIG. 1 is a structural view of an automatic winding device of the present invention;
FIG. 2 is a rear view of the automatic take-up device of the present invention;
reference numerals: 11. the automatic winding machine comprises a base, 12 vertical seats, 13 limiting blocks, 14 counterweight pulleys, 15 counterweights, 16 guide wheels, 21 reels, 22 reel seats, 23 reel driving wheels, 24 reel shafts, 31 transmission wheels, 32 transmission gears, 33 transmission wheel sliding seats, 34 transmission seats, 35 transmission wheel sliding grooves, 41 reversing gears, 42 driving gears, 43 driving wheels, 44 opposite clamping wheels, 45 contraction spring rods and 46 vertical rods.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
The automatic steel wire rope winding tool shown in fig. 1 and 2 comprises a base 11, a winding drum 21, a winding drum driving wheel 23, a transmission wheel 31, a reversing gear 41 and a driving wheel 43;
the winding drum 21 is arranged on a winding drum seat 22, the winding drum seat 22 is connected with a winding drum driving wheel 23 in series through a winding drum shaft 24 and then fixed on the base 11, and the winding drum driving wheel 23 is of an inverted circular truncated cone structure;
the base 11 is provided with a vertical seat 12, the top of the vertical seat 12 is provided with a counterweight pulley 14, two sides of the vertical seat 12 are provided with sliding chutes, one side of the sliding chute far away from the winding drum 21 is connected with a counterweight 15 in a sliding manner, the sliding chute near one side of the winding drum 21 is connected with a transmission seat 34 in a sliding manner, the bottom of the sliding chute is provided with a limiting block 13, and the transmission seat 34 and the counterweight 15 are connected through the counterweight pulley 14 by a steel wire rope;
the driving wheel 31 is in surface friction fit with the reel driving wheel 23, a driving gear 32 is arranged on the driving wheel 31, the driving wheel 31 is connected to a driving wheel sliding seat 33 through a rotating shaft, the driving wheel sliding seat 33 is connected in a driving wheel sliding groove 35 in a sliding manner, the driving wheel sliding groove 35 is arranged on a driving seat 34, and one side of the driving wheel sliding seat 33 is connected with the driving seat 34 through a spring;
the driving wheel 43 is in matched transmission with the driving wheel 31 through the reversing gear 41, the reversing gear 41 is a duplicate gear, a big gear of the reversing gear 41 is meshed with the transmission gear 32 on the driving wheel 31, a small gear of the reversing gear 41 is connected with the driving gear 42 through a transmission chain, the driving gear 42 is arranged on the driving wheel 43, the driving wheel 43 and the reversing gear 41 are both fixed on the transmission seat 34 through a vertical rod 46, a counter clamping wheel 44 is also arranged on the same horizontal plane of the driving wheel 43, the opposite clamping wheel 44 is fixed on the vertical rod 46 through the contraction spring rod 45, the middle part of the contraction spring rod 45 is provided with a chute and a slide block, the end surface of the slide block is fixed with the opposite clamping wheel 44 through a rotating shaft, the side surface of the slide block is connected with an extension spring, the extension spring has a tightening force in the horizontal direction to the slide block, and under the action of the tightening force in the horizontal direction of the contraction spring rod 45, the wheel surfaces of the clamping wheel 44 and the driving wheel 43 are in close contact, and the wheel surfaces of the clamping wheel 44 and the driving wheel 43 are made of elastic materials;
the base 11 is also fixedly connected with a guide wheel 16, and the horizontal height of the guide wheel 16 is higher than that of the driving wheel 43.
The working principle of the invention is as follows:
the rope head of the old steel wire rope needing to be replaced by the metallurgical crane passes through the opposite pinch wheel surfaces of the driving wheel 43 and the opposite pinch wheel 44, then goes upwards to bypass the guide wheel 16, and is wound and fixed on the winding drum 21; starting the metallurgical crane reversely to enable the old steel wire rope to descend from the metallurgical crane;
the metallurgical crane is a large-tonnage crane, the diameter of the used steel wire rope is several centimeters thick, so the steel wire rope is heavy, the steel wire rope can drive the driving wheel 43 to rotate by means of dead weight in the descending process, the driving wheel 43 drives the reversing gear 41 to rotate, the reversing gear 41 drives the driving wheel 31 to rotate, the driving wheel 31 is in fit connection with the reel driving wheel 23 through surface friction, so the reel driving wheel 23 rotates along with the rotation of the driving wheel 31, and finally the reel 21 rotates to wind the steel wire rope through the reel driving wheel 23.
Usually, the winding drum 21 is in a circular truncated cone shape, and in the process of winding the steel wire rope on the winding drum 21, the winding radius of the steel wire rope changes with the winding thickness and the winding position on the circular truncated cone-shaped winding drum 21, for example, the winding radius of the steel wire rope increases due to the increase of the winding thickness, and the winding radius of the steel wire rope decreases due to the movement of the winding position of the steel wire rope from the lower end to the upper end of the circular truncated cone-shaped winding drum 21, so if the linear speed of the steel wire rope descending is to be constant, the angular speed of the rotation;
in the process of winding the steel wire rope by the winding device, when the winding radius of the steel wire rope is increased, if the original winding drum 21 is continuously kept to rotate at a certain angle, the winding linear speed of the steel wire rope is increased, the steel wire rope is further tightened, the steel wire rope positioned between the guide wheel 16 and the driving wheel 43 is tightened, so that the steel wire rope has an upward force on the driving wheel 43, after the driving wheel 43 is acted by the upward force, the driving seat 34 is integrally pulled up through the vertical rod 46, the driving wheel 31 is driven to move upwards by the driving seat 34, the radius of the contact point of the outer side surface of the winding drum driving wheel 23 and the driving wheel 31 is increased, namely, the transmission ratio between the winding drum driving wheel 23 and the driving wheel 31 is reduced, the angular speed; on the contrary, when the winding radius of the steel wire rope is reduced, the steel wire rope is loosened, the transmission seat 34 is lowered under the action of gravity, the transmission ratio between the reel driving wheel 23 and the transmission wheel 31 is increased, the angular speed of the reel driving wheel 23 is increased, and finally the angular speed of the reel 21 is increased; through the regulation of the angular speed of the winding drum 21, the winding linear speed of the steel wire rope is constant during winding, and the running stability of the device is ensured.
According to the invention, the counterweight 15 is arranged to balance part of gravity of the transmission seat 34, so that the transmission seat 34 can be pulled to move upwards as long as the steel wire rope has a slight upward acting force on the driving wheel 43, and the response speed and the sensitivity are improved;
the transmission wheel 31 can move horizontally along with the transmission wheel slide seat 33 by arranging the transmission wheel slide groove 35 on the transmission seat 34, and a spring is arranged between the transmission wheel slide seat 33 and the transmission seat 34, so that the extrusion force between the transmission wheel 31 and the reel driving wheel 23 can be still kept when the transmission wheel 31 moves horizontally in the process of ascending or descending the transmission seat 34.
The present invention is not limited to the above-described embodiments, and any obvious improvement, replacement or modification by those skilled in the art can be made without departing from the spirit of the present invention.
Claims (6)
1. The utility model provides an automatic coiling mechanism for hoist wire rope changes which characterized in that: comprises a base (11), a winding drum (21) and a driving gear (42); the winding drum (21) is fixed on the base (11) through a winding drum shaft (24), the winding drum shaft (24) is further connected with a winding drum driving wheel (23), and the winding drum driving wheel (23) is of an inverted circular truncated cone-shaped structure;
the winding drum driving device is characterized in that a vertical seat (12) is arranged on the base (11), a longitudinal sliding groove is formed in the side face of the vertical seat (12), a transmission seat (34) is connected through the sliding groove, a transmission wheel sliding seat (33) is connected onto the transmission seat (34) in a sliding mode, a spring is connected between one side of the transmission wheel sliding seat (33) and the transmission seat (34), a transmission wheel (31) is connected onto the transmission wheel sliding seat (33) through a rotating shaft, and the transmission wheel (31) is in friction fit with a drum driving wheel; the driving gear (42) is fixed on the transmission seat (34) through a vertical rod (46), a clamping wheel pair (44) and a reversing gear (41) are further fixed on the vertical rod (46), the clamping wheel pair (44) is located on the same horizontal plane of the driving wheel (43), the reversing gear (41) is a duplicate gear, a large gear of the reversing gear (41) is meshed with a gear on the driving wheel (31), and a small gear of the reversing gear (41) is connected with the driving gear (42) on the driving wheel (43) through a transmission chain;
the base (11) is also fixedly connected with a guide wheel (16), and the horizontal position of the guide wheel (16) is higher than the driving wheel (43).
2. The automatic winding device for crane rope replacement according to claim 1, characterized in that: the pair of clamping wheels (44) is fixed on the vertical rod (46) through a contraction spring rod (45).
3. The automatic winding device for crane rope replacement according to claim 2, characterized in that: the wheel surfaces of the pinch rollers (44) and the driving wheel (43) are made of elastic materials.
4. The automatic winding device for crane rope replacement according to claim 1, characterized in that: the vertical seat (12) is also provided with a sliding groove far away from one side of the transmission seat (34), the sliding groove is connected with a balance weight (15), a balance weight pulley (14) is arranged at the top end of the vertical seat (12), and the balance weight (15) is connected with the transmission seat (34) through the balance weight pulley (14).
5. The automatic winding device for crane rope replacement according to claim 4, characterized in that: and a limiting block (13) is arranged at the lower end of the sliding groove where the transmission seat (34) is located.
6. The automatic winding device for crane rope replacement according to claim 1, characterized in that: reel drive wheel (23) top is connected with reel seat (22), reel (21) are fixed on reel seat (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022136079.4U CN212245731U (en) | 2020-09-25 | 2020-09-25 | Automatic winding device for replacing steel wire rope of crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022136079.4U CN212245731U (en) | 2020-09-25 | 2020-09-25 | Automatic winding device for replacing steel wire rope of crane |
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| Publication Number | Publication Date |
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| CN212245731U true CN212245731U (en) | 2020-12-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022136079.4U Active CN212245731U (en) | 2020-09-25 | 2020-09-25 | Automatic winding device for replacing steel wire rope of crane |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111977467A (en) * | 2020-09-25 | 2020-11-24 | 江苏永钢集团有限公司 | Automatic winding device for replacing steel wire rope of crane |
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2020
- 2020-09-25 CN CN202022136079.4U patent/CN212245731U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111977467A (en) * | 2020-09-25 | 2020-11-24 | 江苏永钢集团有限公司 | Automatic winding device for replacing steel wire rope of crane |
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