CN212242837U - Inflation-free anti-explosion tire based on rapid prototyping technology - Google Patents

Abstract

The utility model relates to an inflation-free explosion-proof tire based on a rapid prototyping technology, which comprises a tire body, wherein a plurality of air pockets are arranged in the tire body; the air cavity is filled with high-pressure inert gas; the air pockets are sequentially arranged along the circumferential direction of the tire and are arranged in a straight-line-shaped multilayer arrangement in the axial direction of the tire body. The utility model discloses a tire possesses excellent damping characteristic, exempts from to aerify, low noise, explosion-proof performance, greatly reduced the risk of blowing out, furthest guarantees the safety of personnel and vehicle, and the commonality is strong, designability is strong.

Description

Inflation-free anti-explosion tire based on rapid prototyping technology

Technical Field

The utility model relates to an explosion-proof tire, concretely relates to exempt from to aerify explosion-proof tire based on rapid prototyping technique.

Background

Automobiles are a common type of transportation vehicle. With the increasingly deep development of the economic globalization, the road transportation demand is strongly increased and increasingly busy, and the high-speed operation of vehicles brings great convenience to people, thereby creating huge wealth for the society. As an important component in an automobile driving system, a tire is sleeved on a rim and is the only component on an automobile, which is directly contacted with the ground. In the running process of the automobile, the tire mainly supports the whole automobile, relieves and partially absorbs the impact and vibration borne by the automobile in the running process, ensures good adhesion between wheels and the ground, ensures that the automobile has good traction performance, braking performance and passing performance, and has very important influence on the operation stability of the automobile.

During the running process of a vehicle, the tire is susceptible to various mechanical, electrical, physical and chemical pressure effects and is influenced by various factors such as roads, natural environments and the like, and faults such as tire burst and the like can occur. According to the statistics of traffic accidents in recent years by traffic departments, the traffic accidents on expressways account for 46% of the accidents related to tires, and the accidents caused by tire burst account for 70% of the accidents related to tires (Caocheng, the reason for tire burst and the prevention and treatment measures of automobiles on expressways, 2008,2: 56-57.). At present, the risk of tire burst of the tire becomes the focus of attention, and the problem of tire burst of the tire is urgently needed to be solved so as to increase the safety of vehicle running.

In addition to safety, tire noise (mainly including carcass structure vibration noise and aerodynamic noise related to air, accounting for more than 30% of vehicle noise) and the damping characteristics of ground contact during vehicle driving directly affect the driving experience and riding comfort of the vehicle (Zhangjuan. urban traffic noise pollution status and prevention. technique and market, 2014,21 (9): 325.).

Vehicles are also being equipped with run flat tires to improve vehicle safety. The explosion-proof tire is an explosion-proof safety tire as invented in patent application No. 201220233722.8. According to the patent, an air ring spacing layer is arranged between a tire body and a tire bead, the air ring spacing layer is provided with a plurality of spacing air cavities, and each air cavity is provided with an air valve communicated with the air cavity. The defects of the patent are that only one layer of radial chambers arranged along the tire can be kept, the designability is limited, in addition, the manufacturing cost is high and the inflation operation is complex and long-lasting when each air chamber is provided with one inflating valve. The invention of patent application No. 02248106.0 discloses a multi-chamber damping run-flat tire. The inner part of the tire is divided into more than 6 chambers, the chambers are communicated by annular high-pressure hoses penetrating through the chambers, and the annular high-pressure hoses are connected with the air valves, so that the explosion-proof function of the tire is realized. However, the radial chamber arranged along the tire in the patent can only be kept in one layer, the design freedom degree of the damping characteristic of the tire is limited, in addition, an annular hose needs to be laid in the tire, the production process is complex, the manufacturing cost is high, and the tire also needs to be inflated.

SUMMERY OF THE UTILITY MODEL

For solving the above-mentioned technical problem that current tire exists, the utility model provides an exempt from to aerify run-flat tire based on rapid prototyping technique, the utility model discloses with the help of rapid prototyping technique (like 3D printing technique etc.), set up a plurality of "air pocket" in the tire, make the tire possess excellent damping characteristic, exempt from to aerify, low noise, explosion-proof performance.

In order to achieve the above object, the utility model provides a following technical scheme:

an inflation-free explosion-proof tire based on a rapid prototyping technology is characterized by comprising a tire body, wherein a plurality of air pockets are arranged in the tire body; the air cavity is filled with high-pressure inert gas; the air pockets are sequentially arranged along the circumferential direction of the tire and are arranged in a straight-line-shaped multilayer arrangement in the axial direction of the tire body.

Further, a plurality of said air pockets are spaced by solid walls.

Further, the number and the shape of the air pockets are comprehensively and optimally designed according to the damping requirements of the tire in different application occasions.

Further, the air pockets are hexagonal, triangular or rectangular in shape.

Further, the plurality of air pockets within the carcass are a combination of the air pockets of various shapes.

The utility model also provides a make above-mentioned arbitrary one exempt from to aerify explosion-proof tyre's former, a serial communication port, former includes high pressure inert gas atmosphere generating system and printing machine, high pressure inert gas atmosphere generating system includes the work seal box, printing machine's shower nozzle sets up in the work seal box, printing machine passes through the shower nozzle is in print fast based on quick forming technique under the high pressure inert gas atmosphere in the work seal box the air pocket.

Further, the high-pressure inert gas atmosphere generating system also comprises a purifying system, and the purifying system is connected with the working seal box; the purification system is used for purifying inert gas; the purification system conveys the purified inert gas to the work seal box, and a preset high-pressure inert gas atmosphere is formed in the work seal box.

Further, the high-pressure inert gas atmosphere generating system further comprises an inert gas transition cabin, and the purifying system is communicated with the working sealing box through the inert gas transition cabin.

Further, the molding equipment further comprises a curing molding sealing box, the working sealing box is connected with the curing molding sealing box through a conveying device, and the curing molding sealing box is used for curing the printed workpiece.

Further, the molding equipment also comprises a powder feeder; and the powder feeder is connected with the printing machine tool and used for conveying the powder of the material to be printed to the printing machine tool.

The utility model has the advantages that:

the utility model discloses a be equipped with multilayer air pocket in the tire matrix, the air pocket intussuseption is filled with high-pressure inert gas, and simple structure, when going, also can not influence other air pockets when the air pocket of certain proportion is punctured, can not produce and blow out and tire whole serious gas leakage phenomenon, the safety of personnel and vehicle is guaranteed to the utmost extent; the number, the shape and the layout of air pockets in the tire can be parameterized according to the design requirements of the tire on damping and noise in different application occasions, and the tire has strong universality and designability; the tire forming equipment prints air pockets under the atmosphere of high-pressure inert gas based on a rapid forming technology, and fills the high-pressure inert gas in the rapid forming process to realize inflation-free of the tire, so that the tire becomes an inflation-free low-noise explosion-proof tire with excellent damping characteristics; in addition, the forming equipment is provided with the mutually independent working seal box and the curing forming seal box, so that the production and manufacturing efficiency of the tire is greatly improved.

Drawings

FIG. 1 is a schematic view of an inflation-free run-flat tire based on rapid prototyping technology;

FIG. 2 is a schematic view of the design of the "air pocket" shape of the non-pneumatic run-flat tire of the present invention;

FIG. 3 is a design schematic view of the number of air pockets of the non-inflatable anti-explosion tire of the present invention;

FIG. 4 is a schematic view of the air cavity combination design of the non-pneumatic run-flat tire of the present invention;

fig. 5 is the utility model discloses exempt from quick printing apparatus sketch map of pneumatic tire.

The device comprises a wheel rim 1, a wheel rim 2, an air cavity 3, a solid wall 4, a powder feeder 5, a purification system 6, a control cabinet 7, a printing machine tool 8, a working sealing box 9, an inert gas transition cabin 10 and a curing forming sealing box.

Detailed Description

The following description will be made in detail with reference to the accompanying drawings and examples. The following examples are merely illustrative of the present invention and are not intended to limit the scope of the present invention.

In the present specification, terms of orientation or positional relationship such as up, down, left, right, inside, outside, front, rear, head, and tail are established based on the orientation or positional relationship shown in the drawings. The corresponding positional relationship may also vary depending on the drawings, and therefore, should not be construed as limiting the scope of protection.

The present invention relates to a portable electronic device, and more particularly, to a portable electronic device, which can be connected to a portable electronic device, and can be connected to a portable electronic device through a connection structure, such as a connector, a. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

This example describes a non-pneumatic run-flat tire based on rapid prototyping technology, which is rapidly prototyping under high pressure inert gas atmosphere by means of rapid prototyping technology (e.g. 3D printing technology).

As shown in fig. 1, the tire is mounted on a rim 1, the tire is mainly composed of a carcass, a plurality of air pockets 2 are arranged in the carcass and spaced by a solid wall 3, the air pockets 2 are sequentially arranged along the circumferential direction of the tire (i.e. the direction surrounding the rim 1), and are arranged in a line shape in multiple layers along the axial direction of the carcass.

The number and shape of the air pockets 2 can be designed comprehensively and optimally from multiple angles such as noise reduction, vibration reduction and the like according to the damping requirements of the tire in different application occasions, as shown in fig. 2 to 4, the air pockets 2 can be in the shapes of hexagon, triangle, rectangle (including but not limited to the three forms), and the like, or for some special application occasions, the air pockets 2 in different shapes can be designed in a combined manner according to actual needs to meet the use requirements.

When the vehicle using the run-flat tire of the embodiment runs, one or more air pockets 2 are punctured, other air pockets 2 are not affected, the tire burst cannot occur, the phenomenon of serious air leakage of the whole tire cannot occur, and the safety of personnel and the vehicle is ensured to the maximum extent. The air cavities 2 laid in multiple layers enable the tire to have excellent damping characteristics, low noise in the driving process and good vibration damping performance.

The inner air cavity 2 of the tire body of the tire of the embodiment is cured and formed by a rapid forming technology (such as a 3D printing technology and the like) in a high-pressure inert gas atmosphere by using a forming device. As shown in fig. 5, the molding apparatus includes a powder feeder 4, a purge system 5, a control cabinet 6, a printer bed 7, a work seal box 8, an inert gas transition cabin 9, and a curing molding seal box 10. The powder feeder 4 is connected with the printer 7 and used for feeding the powder of the material to be printed for a nozzle controlled by the printer 7. The printer bed 7 is arranged inside the working airtight box 8, printing the air pocket 2 inside the carcass. The purification system 5 is communicated with the working seal box 8 through an inert gas transition cabin 9 to provide purified high-pressure gas for the working seal box 8, and the inert gas transition cabin 9 is used for buffering and storing gas to ensure that the pressure in the working seal box 8 can be stabilized within a required range in the forming process. The curing and forming seal box 10 is connected with the working seal box 8 through a conveying device and is used for curing the printed workpiece. A control module in the control cabinet 6 is respectively connected with the powder feeder 4, the purification system 5, the printing machine 7, the working seal box 8, the inert gas transition cabin 9, the curing and forming seal box 10 and the conveying device to control the actions of all the parts.

The external gas source sends the inert gas into the purification system 5 for purification so as to prevent impurities in the gas from influencing the quality of the workpiece. The inert gas purified by the purification system 5 is sent into the work seal box 8 through the inert gas transition cabin 9 to form a high-pressure (such as 240kPa) inert gas atmosphere according to the tire pressure requirement, the pressure in the work seal box 8 can be set and adjusted through the control cabinet 6 according to the use requirement, the printing machine 7 is in the high-pressure inert gas atmosphere, the powder of the material to be printed is conveyed by the powder feeder 4, the control spray head is sprayed out according to the control program of the control cabinet 6, the material is accumulated and formed in the work seal box 8, the formed air cavity 2 is filled with the high-pressure inert gas, and therefore inflation-free of the tire is achieved.

In the printing process, a part of inert gas can be stored in the inert gas transition cabin 9, when the air pressure in the working seal box 8 is reduced, the inert gas transition cabin 9 can be supplemented by the air in the inert gas transition cabin, and the frequent starting of the purification system 5 is avoided. In addition, if the air pressure in the working seal box 8 needs to be reduced according to the use requirement, redundant air can be stored in the inert gas transition cabin 9, and the waste of inert gas is avoided.

In order to improve the production efficiency of the tire workpiece, the workpiece is transferred from the working seal box 8 to the curing forming seal box 10 by the conveying device after being printed, and the curing forming of the workpiece is accelerated by setting reasonable technological parameters such as temperature, pressure and the like in the curing forming seal box 10. Through the work seal box 8 and the solidification shaping seal box 10 that mutually independent set up in the former, promote the manufacturing efficiency of this embodiment tire greatly.

The tire forming method and the tire forming device have the advantages that tire forming is achieved under the high-pressure inert gas atmosphere, inflation operation is not needed to be carried out on the tire in the actual use process, and the tire forming device is convenient and fast to use; in addition, the combined design of the number, the shape and the layout parameters of the air cavities 2 can reduce the risk of tire burst in the high-speed running process of the vehicle on the one hand, and on the other hand, the shock absorption and the noise reduction of the tire are realized, so that the comprehensive performance of the tire is greatly improved.

While the principles of the invention have been described in detail in connection with the preferred embodiments thereof, it will be understood by those skilled in the art that the above-described embodiments are merely illustrative of exemplary implementations of the invention and are not limiting of the scope of the invention. The details in the embodiments do not constitute the limitations of the scope of the present invention, and any obvious changes such as equivalent transformation, simple replacement, etc. based on the technical solution of the present invention all fall within the protection scope of the present invention without departing from the spirit and scope of the present invention.

Claims (10)

1. An inflation-free explosion-proof tire based on a rapid prototyping technology, characterized in that the tire comprises a tire body, a plurality of air pockets (2) are arranged in the tire body; the air cavity (2) is filled with high-pressure inert gas; the air cavities (2) are sequentially arranged along the circumferential direction of the tire and are arranged in a straight-line-shaped multilayer arrangement in the axial direction of the tire body.

2. A tyre for explosion-proof inflation-free vehicles based on rapid prototyping technology as set forth in claim 1, characterized in that a plurality of said air pockets (2) are spaced apart by a solid wall (3).

3. The non-pneumatic run-flat tire based on rapid prototyping technology as recited in claim 1, wherein the number and shape of the air pockets (2) are comprehensively and optimally designed according to the damping requirements of the tire in different application occasions.

4. A tyre for explosion-proof and non-inflation based on rapid prototyping as in claim 3 wherein said air cavity (2) has the shape of a hexagon, triangle or rectangle.

5. A non-pneumatic run flat tire based on rapid prototyping as in claim 3 wherein a plurality of said air pockets (2) within said body are formed by a combination of air pockets (2) of various shapes.

6. A molding apparatus for manufacturing an inflation-free run-flat tire as defined in any one of claims 1 to 5, wherein the molding apparatus comprises a high-pressure inert gas atmosphere generating system and a printing machine (7), the high-pressure inert gas atmosphere generating system comprises a work seal box (8), a nozzle of the printing machine (7) is arranged in the work seal box (8), and the printing machine (7) rapidly prints the air cavity (2) through the nozzle under the high-pressure inert gas atmosphere in the work seal box (8) based on a rapid molding technology.

7. The building plant for manufacturing a non-pneumatic run flat tire according to any one of claims 1 to 5, wherein the high pressure inert gas atmosphere generating system further comprises a purging system (5), the purging system (5) being connected to the working airtight box (8); the purification system (5) is used for purifying inert gas; the purification system (5) conveys the purified inert gas to the work sealing box (8), and a preset high-pressure inert gas atmosphere is formed in the work sealing box (8).

8. The building plant for manufacturing a non-pneumatic run flat tire according to any one of claims 1 to 5, wherein the high pressure inert gas atmosphere generating system further comprises an inert gas transition chamber (9), and the purging system (5) is in communication with the working airtight box (8) through the inert gas transition chamber (9).

9. The building equipment for manufacturing a non-pneumatic run flat tire according to any one of claims 1 to 5, wherein the building equipment further comprises a curing and forming seal box (10), the working seal box (8) is connected with the curing and forming seal box (10) through a conveying device, and the curing and forming seal box (10) is used for curing the printed workpiece.

10. The building equipment for manufacturing an inflation-free run-flat tire as set forth in any one of claims 1 to 5, according to claim 7, wherein the building equipment further comprises a powder feeder (4); the powder feeder (4) is connected with the printing machine tool (7) and is used for conveying powder of a material to be printed to the printing machine tool (7).

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