CN212242589U - Four-color printing forming device for pre-roller-coated aluminum coil - Google Patents

Four-color printing forming device for pre-roller-coated aluminum coil Download PDF

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Publication number
CN212242589U
CN212242589U CN202021206493.1U CN202021206493U CN212242589U CN 212242589 U CN212242589 U CN 212242589U CN 202021206493 U CN202021206493 U CN 202021206493U CN 212242589 U CN212242589 U CN 212242589U
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fixed
drying
iii
roller
motor
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贾荣欣
刘晋东
季洪尚
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Shandong Yatai New Material Technology Co ltd
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Shandong Yatai New Material Technology Co ltd
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Abstract

The utility model discloses a pre-roller-coated aluminum roll four-color printing forming device, which comprises an unwinding mechanism, a cutting mechanism, a butting mechanism, a transmission mechanism, a printing mechanism, a drying mechanism, a water cooling mechanism and an air cooling mechanism; the cutting mechanism is positioned on one side of the unwinding mechanism, the butting mechanism is positioned on one side of the cutting mechanism, and the cutting mechanism is positioned between the unwinding mechanism and the butting mechanism; the transmission mechanism is positioned on one side of the butt joint mechanism, the printing mechanism is positioned on one side of the transmission mechanism, the drying mechanism is positioned on one side of the printing mechanism, and the printing mechanism is positioned between the transmission mechanism and the drying mechanism; the water cooling mechanism is positioned at one side of the drying mechanism, and the air cooling mechanism is positioned at one side of the water cooling mechanism; the water cooling mechanism is positioned between the drying mechanism and the air cooling mechanism; the unwinding mechanism is provided with a direction-changing adjusting mechanism. The utility model is provided with four sets of printing units; a hot air control mechanism is arranged in the drying furnace channel and can adjust the wind direction of hot air; the length of the oven way can be adjusted by the oven way in the drying process to enhance the drying effect.

Description

Four-color printing forming device for pre-roller-coated aluminum coil
Technical Field
The utility model belongs to the technical field of the application is rolled up to the aluminium, in particular to four-color stamp forming device is rolled up to roller in advance to roller.
Background
Aluminum is a material with excellent ductility, and is often manufactured into a plate-shaped structure with a very thin thickness in industrial production, such as a roll of las aluminum and a roll of painted aluminum. The coating process for aluminum coils generally comprises the following steps: unreeling, printing, baking, cooling and receiving material. Printing and coating are realized by using a printing unit, when the patterns are complex, multiple times of printing are often needed, namely, multiple sets of printing units are needed to be installed, and if double-color printing needs two sets of printing units; the following problems are often encountered in the current operation;
1) in large enterprises, in order to avoid the interruption of production caused by the replacement of an aluminum roller, and to keep continuous production and working efficiency, an aluminum roll butt-joint mechanism is added between the unreeling and the printing, and the tail end of the previous aluminum roll and the starting end of the standby aluminum roll can be quickly connected and fixed by aluminum roll butt-joint; forming a butt joint port with two mutually crossed sides at the butt joint position of the aluminum coil through a butt joint mechanism, inserting a resistance strip into the butt joint port, and flattening and driving the butt joint port through a transmission mechanism; in the traditional production mode, the resistance strips need to be manually inserted by staff, and the manual dependence is serious;
2) a drying furnace channel in a drying mechanism used in the current production and processing process is mostly fixed and the drying length is not variable; the processing requirements of more complex and dense printed patterns often appear in the production and processing processes; therefore, a longer drying time or drying process is required in the drying process or in the drying tunnel; the drying oven channel with invariable drying length can not meet the production requirement; in addition, the wind direction in the drying furnace channel is generally vertical to the surface of the printed aluminum roll, when the printed patterns are complex and the printing paint is dense, the printing paint is blown by the vertical wind direction of direct blowing, so that the phenomenon of uneven thickness of the printing paint occurs, and the printing effect is poor;
therefore, an automatic printing forming device is needed, and meanwhile, the drying device can be adjusted according to different printed patterns, so that the printing effect is ensured.
Disclosure of Invention
The utility model aims at overcoming the defects in the prior art and providing a pre-roller-coated aluminum coil four-color printing forming device, which is provided with four printing units and is respectively provided with a drying mechanism and a cooling mechanism according to the requirements of four-color printing; a hot air control mechanism is arranged in the drying furnace channel and can adjust the wind direction of hot air; the length of the drying furnace path can be adjusted to enhance the drying effect in the drying process.
In order to realize the purpose, the utility model discloses a technical scheme is:
a pre-roller-coated aluminum roll four-color printing forming device comprises an unwinding mechanism, a cutting mechanism, a butting mechanism, a transmission mechanism, a printing mechanism, a drying mechanism, a water cooling mechanism and an air cooling mechanism; the cutting mechanism is positioned on one side of the unwinding mechanism, the butting mechanism is positioned on one side of the cutting mechanism, and the cutting mechanism is positioned between the unwinding mechanism and the butting mechanism; the transmission mechanism is positioned on one side of the butt joint mechanism, the printing mechanism is positioned on one side of the transmission mechanism, the drying mechanism is positioned on one side of the printing mechanism, and the printing mechanism is positioned between the transmission mechanism and the drying mechanism; the water cooling mechanism is positioned on one side of the drying mechanism, and the air cooling mechanism is positioned on one side of the water cooling mechanism; the water cooling mechanism is positioned between the drying mechanism and the air cooling mechanism.
And the unwinding mechanism is provided with an adjusting and turning mechanism.
The cutting mechanism comprises a bracket I, a fixing frame I, an oil cylinder I, a cutting blade and a cutting knife seat; the fixing frame I is fixed on the support I, an oil cylinder I is arranged on the fixing frame I, and the cutting blade is fixed on a jacking shaft of the oil cylinder I; the cutter seat is fixed on the support I, and the cutter seat is arranged corresponding to the cutting blade.
The butt joint mechanism comprises a bracket II, a fixing frame II, an upper extrusion die, a lower extrusion die, an oil cylinder II and an automatic splicing mechanism; the fixing frame II is fixed on the bracket II; the upper die of the extrusion die is fixed on the fixing frame II through a fixing plate; a bottom plate is arranged on the support II, the bottom of the oil cylinder II is fixed on the bottom plate, and an ejection shaft of the oil cylinder II penetrates through the top of the support II; the lower die of the extrusion die is fixed on an ejection shaft of the oil cylinder II; and the upper extrusion die and the lower extrusion die are provided with teeth which are staggered with each other.
The automatic inserting mechanism is fixed on one side of the butting mechanism; the automatic insertion mechanism comprises a bracket III, a guide rail I, a fixed arm I, a containing box I, a push plate I and a motor I; the bracket III is fixed on one side of the bracket II, a group of guide rails I are arranged on the bracket III, fixed arms I are arranged at two ends of the guide rails I, and one end of each fixed arm I is provided with a containing box I; the push plate I is positioned in the guide rail I and movably connected with the guide rail I, and teeth are arranged at the bottom of the push plate I; the bottom end face of the containing box I is attached to the top end face of the push plate I; the motor I is fixed on one side of the bracket III, and a gear is arranged at the shaft end of the motor I and is meshed with teeth at the bottom of the push plate I; the resistance strips are arranged in the containing box I and are arranged up and down in sequence.
The printing mechanism comprises a machine base I, a belt roller, a turning roller, a printing rubber roller, a scraper, a paint tray and a pickup roller; the machine base I bears a belt roller, a turning roller, a printing rubber roller, a scraping plate, a paint tray and a pickup roller; the belt roller is positioned on one side of the printing rubber roller, the pickup roller is positioned on the other side of the printing rubber roller, and the turning roller is positioned right above the printing rubber roller; the scraper is positioned at one side of the pick-up roller; the paint tray is located directly below the pick-up roller.
The drying mechanism comprises a combustion furnace, a transmission pipeline, an oxygen supply chamber, a recovery pipeline, a drying furnace pipeline, a rack, a moving mechanism, a transmission mechanism, an auxiliary transmission mechanism and a hot air control mechanism; the rack bears a transmission pipeline, a recovery pipeline and a drying furnace pipeline; the combustion furnace and the oxygen supply chamber are positioned on one side of the frame; the transmission pipeline is connected with the combustion furnace and the hot air control mechanism; the hot air control mechanism and the transmission mechanism are arranged in the drying furnace channel; the recovery pipeline is connected with the natural gas supply bin and the drying furnace channel, and the natural gas supply bin and the oxygen supply chamber are connected with the combustion furnace.
The transmission pipeline is provided with a telescopic pipeline; the drying flue comprises a drying cavity I, a drying cavity II and a telescopic drying cavity; the telescopic drying cavity is positioned between the drying cavity I and the drying cavity II, and two ends of the telescopic drying cavity are respectively connected with the drying cavity I and the drying cavity II; the transmission mechanism is fixed at the bottom of the drying cavity I; a transmission mechanism and a hot air control mechanism are arranged in the drying cavity I and the drying cavity II; a guide groove II is formed in the rack; i bottom both sides in stoving chamber are equipped with the guide block, and stoving chamber I passes through II swing joint frames in guide block cooperation guide way.
The hot air control mechanism comprises a divergent air port, a transmission shaft II, a motor IV, an adjusting plate and a strip-shaped air port; the motor IV is fixed at the bottom of the drying cavity I, and a chain wheel is arranged at the shaft end of the motor IV; the divergent air port is fixed in the drying cavity I and is provided with a plurality of strip-shaped air ports; the strip-shaped air ports are provided with adjusting plates, two ends of each adjusting plate are movably connected with the strip-shaped air ports through rotating shafts, chain wheels are arranged at one ends of the rotating shafts, and the chain wheels at the rotating shaft ends of the strip-shaped air ports are mutually connected through chains; one end of the transmission shaft II is fixed on one side of the divergent air port and is provided with a chain wheel which is connected with a shaft end chain wheel of a rotating shaft of the adjusting plate through a chain, the other end of the transmission shaft passes through the side wall of the drying cavity I, and meanwhile, the shaft end is provided with the chain wheel which is connected with a shaft end chain wheel of the motor IV through the.
The transmission mechanism is positioned above the hot air control mechanism; the transmission mechanism comprises a motor VI and a transmission roller I; the motor VI is fixed at the bottom of the drying furnace path, and a chain wheel is arranged at the shaft end of the motor VI; the two ends of the conveying roller I are fixed inside the drying furnace channel through rotating shafts, and one end of each rotating shaft is provided with a chain wheel and is connected with a shaft end chain wheel of a motor VI through a chain.
The moving mechanism comprises a motor V, a connecting block and a lead screw II; the motor V is fixed on the frame, and a chain wheel is arranged at the shaft end of the motor V; the connecting block is fixed in I bottom in stoving chamber, II passes the connecting block of lead screw and passes through screw thread swing joint, and II both ends of lead screw are fixed in the frame through the bearing, and II axle heads of lead screw are equipped with the sprocket and connect motor V axle head sprocket through the chain.
The auxiliary transmission mechanism is fixed on one side of a coil outlet of the drying cavity I and one side of a coil inlet of the drying cavity II; the auxiliary transmission mechanism comprises a motor IV, a transmission roller, a bearing roller, a cylinder III and a sliding machine base; a guide groove I is formed in one side of the drying cavity I, and the sliding machine seats are arranged in the guide groove I and are movably connected with each other; two ends of the bearing roller are fixed on the sliding machine base through bearings; the air cylinder III is positioned below the pressure-bearing roller, the bottom of the air cylinder III is fixed on the side wall of the drying cavity I through a fixed seat, and the top shaft end of the air cylinder III is fixedly connected with a sliding machine base; the driving roller is positioned above the bearing roller, two ends of the driving roller are fixed on the side wall of the drying cavity I through bearing seats, and a chain wheel is arranged at the shaft end; the motor IV is located above the driving roller, fixed on the side wall of the drying cavity I and provided with a chain wheel at the shaft end and connected with the chain wheel at the shaft end of the driving roller through a chain.
The water cooling mechanism comprises a base II, a pressure water pipe, a conveying roller II, a water pump and a water tank; a pressure water pipe is arranged between the machine bases II, and a plurality of spray heads are arranged on the pressure water pipe; conveying rollers II are arranged on two sides of the base II; and the water pump and the water tank are positioned on one side of the base II, and the water pump is respectively connected with the pressure water pipe and the water tank through water pipes.
The air cooling mechanism comprises a base III, a cooling fan, an air outlet and a conveying roller III; a cooling fan is arranged on the side surface of the base III; an air outlet is formed between the machine bases III, and the cooling fan is connected with the air outlet; and conveying rollers III are arranged on two sides of the machine base III.
Preferably, arc-shaped surfaces are arranged on two sides of the strip-shaped air opening.
Preferably, be equipped with the support column on the backup pad I, be equipped with the guide way on the support column, transmission shaft I passes the support column and passes through bearing swing joint guide way.
Preferably, the air outlet is provided with a through hole and a guide plate.
Furthermore, the automatic insertion mechanism comprises a support V, a guide rail II, a fixed arm II, a containing box II, a motor II, a fixed frame III, a screw I, a fixed seat, a guide rail III, a transmission shaft I, a push plate II and a motor II; the bracket V is fixed on one side of the bracket II; a group of guide rails II are arranged on the bracket V; a fixed arm II is arranged at two ends of the guide rail II; one end of the fixing arm II is fixed on the guide rail II, and two sides of the containing box II are fixedly connected with the other end of the fixing arm II; the guide rail III and the fixed seat are fixed on one side of the containing box II, and the fixed seat is positioned at two ends of the guide rail III; the two ends of the fixing frame III are provided with guide blocks, and the fixing frame III is arranged in the guide rail III through the guide blocks and movably connected with the guide rail III; one side of the fixing frame III is provided with a cylinder I, the other side of the fixing frame III is provided with a supporting plate I, and the supporting plate I is provided with a through groove; a bearing plate is arranged on a top shaft of the cylinder I; the motor II is fixed on the fixed arm II, and a gear is arranged at the shaft end of the motor II; the screw I penetrates through the fixing frame III and is movably connected through threads, two ends of the screw I are movably connected with the fixing seat through bearings, and a gear is arranged at the shaft end of the screw I; two ends of the transmission shaft I are fixed on the fixed seat through bearings, and gears are arranged at two ends of the transmission shaft I; II axle head gears of motor mesh I axle head gears of lead screw, I axle head gears of lead screw mesh I both ends gear of transmission shaft simultaneously.
A fixing frame V is arranged on the other side of the containing box II and is positioned below the fixing frame III; the bottom of the containing box II is provided with a supporting plate III, and two ends of the supporting plate II are fixedly connected with the containing box II; the cylinder II is fixed on the fixing frame V, and a bearing plate is arranged at the top shaft end of the cylinder II; a through groove is formed in the supporting plate III; the supporting plate II is fixed on the supporting plate III, a plurality of bearing grooves are formed in the supporting plate II, and when the top shaft end bearing plate of the air cylinder I penetrates through the resistance strip, the bearing plate further penetrates through the bearing grooves to assist in bearing the weight of the resistance strip; the push plate II is arranged in the guide rail II and movably connected with the guide rail II, and teeth are arranged at the bottom of the push plate II; the motor III is fixed on one side of the bracket V, and a gear is arranged at the shaft end of the motor III and is meshed with teeth at the bottom of the push plate II; the push plate II is provided with a lifting plate and a through groove, the lifting plate is movably connected with one side of the push plate II through a pin shaft, and the through groove is positioned on the other side of the push plate II; and the air cylinder III is fixed at one end of the bracket II.
Compared with the prior art, the utility model beneficial effect shows:
1) the utility model is provided with an automatic plugging mechanism which is positioned at one side of the docking mechanism; the aluminum coil can be extruded on the upper extrusion die and the lower extrusion die of the butting mechanism to form a butting port, and the resistance strip is automatically pushed into the plugging port after the butting port passes through the push plate; manpower operation is reduced, and dependence on manpower is reduced; the utility model is provided with two automatic inserting mechanisms, one is single inserting single resistance strip, the other is single inserting multiple resistance strips, which can be selected and used according to the thickness of the aluminum coil;
2) the drying furnace channel in the utility model can adjust the length of the drying furnace channel through the moving mechanism according to the printing effect, thereby improving the drying effect; meanwhile, a hot air control mechanism is arranged in the drying furnace channel, the wind direction of the air outlet can be adjusted, direct blowing to a printing surface is avoided, and the printing paint flows and accumulates to form color difference;
3) the utility model discloses be equipped with auxiliary drive mechanism, can start auxiliary drive mechanism and improve the transmission effect to the aluminium book when drying furnace way adjusts the length of variation.
Drawings
FIG. 1 is a schematic structural view of a four-color printing and forming device for pre-roller-coated aluminum coils of the present invention;
FIG. 2 is a schematic structural view of a docking mechanism and an automatic plugging mechanism in the pre-roll-coated aluminum coil four-color printing forming device of the utility model;
FIG. 3 is a schematic view of an aluminum roll butt joint in a pre-roll-coated aluminum roll four-color printing forming device of the present invention;
FIG. 4 is a schematic view of a cutting mechanism and a butt-joint mechanism in the pre-roller-coated aluminum roll four-color printing forming device of the utility model;
FIG. 5 is a schematic structural view of a drying mechanism in the pre-roller-coated aluminum coil four-color printing forming device of the utility model;
FIG. 6 is a schematic structural view of a hot air control mechanism and a transmission mechanism in the pre-roller-coated aluminum roll four-color printing forming device of the utility model;
FIG. 7 is a schematic structural view of a water cooling mechanism in the pre-roller-coated aluminum roll four-color printing forming device of the utility model;
FIG. 8 is a schematic structural view of an air cooling mechanism in the pre-roll-coated aluminum coil four-color printing forming device of the present invention;
FIG. 9 is a schematic view of an auxiliary transmission mechanism in the pre-roll-coated aluminum coil four-color printing forming device of the present invention;
FIG. 10 is a simple drawing of the direction of the aluminum coil in the pre-roll-coated aluminum coil four-color printing forming device of the present invention;
fig. 11 is a schematic view of an automatic inserting mechanism in an embodiment 2 of a pre-roll-coated aluminum coil four-color printing forming device of the present invention;
fig. 12 is a schematic diagram of an automatic inserting mechanism in an embodiment 2 of a pre-roll-coated aluminum coil four-color printing forming device of the present invention;
in the figure: 1. an unwinding mechanism; 11. adjusting a direction changing mechanism; 2. a cutting mechanism; 21. a bracket I; 22. a fixing frame I; 221. An oil cylinder I; 23. cutting a blade; 24. a cutter seat is cut; 3. a docking mechanism; 31. a bracket II; 311. a base plate; 32. a fixing frame II; 33. extruding the upper die of the die; 34. extruding a lower die of the die; 35. an oil cylinder II; 36. an automatic plugging mechanism; 361. a bracket III; 3611. a guide rail I; 3612. a fixed arm I; 3613. a containing box I; 3614. a push plate I; 3615. a motor I; 362. A bracket V; 3621. a guide rail II; 3622. a fixed arm II; 3623. a containing box II; 3624. a motor II; 3625. a fixing frame III; 36251. a cylinder I; 36252. a support plate I; 36253. a support pillar; 36254. a support plate II; 36255. a fixed frame V; 36256. a cylinder II; 36257. a support plate III; 3626. a screw I; 3627. a fixed seat; 3628. a guide rail III; 3629. a transmission shaft I; 3630. a push plate II; 3631. lifting the plate; 3632. a through groove; 3633. a motor III; 37. a cylinder III; 38. blocking strips; 4. a transmission mechanism; 5. a printing mechanism; 51. a machine base I; 52. a belt roller; 53. a turning roller; 54. Printing rubber rollers; 55. a squeegee; 56. painting a plate; 57. a pickup roller; 6. a drying mechanism; 61. a combustion furnace; 62. a transport pipeline; 621. a telescopic pipeline; 63. an oxygen supply chamber; 64. a recovery pipeline; 65. drying the furnace channel; 651. a drying cavity I; 6511. a guide groove I; 652. a drying cavity II; 653. a telescopic drying cavity; 66. a frame; 661. a guide groove II; 67. a moving mechanism; 671. A motor V; 672. connecting blocks; 673. a screw II; 68. a transport mechanism; 681. a motor VI; 682. a conveying roller I; 69. An auxiliary transmission mechanism; 691. a motor IV; 692. a driving roller; 693. a backing roll; 694. a cylinder III; 695. sliding the base; 610. a hot air control mechanism; 6101. a divergent air port; 6102. a transmission shaft II; 6103. a motor IV; 6104. an adjusting plate; 6105. a strip tuyere; 61051. an arc-shaped surface; 7. a water cooling mechanism; 71. a machine base II; 72. a pressure water pipe; 721. a spray head; 73. a conveying roller II; 74. a water pump; 75. a water tank; 8. an air cooling mechanism; 81. a machine base III; 82. a cooling fan; 83. An air outlet; 831. a through hole; 832. a baffle; 84. a conveying roller III; 9. and (4) rolling aluminum.
Detailed Description
For the convenience of understanding of those skilled in the art, the technical solution of the present invention will be further described in detail with reference to fig. 1 to 12.
Example 1: as shown in fig. 1-10;
a pre-roller-coated aluminum roll four-color printing forming device comprises an unwinding mechanism 1, a cutting mechanism 2, a butting mechanism 3, a transmission mechanism 4, a printing mechanism 5, a drying mechanism 6, a water cooling mechanism 7 and an air cooling mechanism 8; the cutting mechanism 2 is positioned on one side of the unwinding mechanism 1, the butting mechanism 3 is positioned on one side of the cutting mechanism 2, and the cutting mechanism 2 is positioned between the unwinding mechanism 1 and the butting mechanism 3; the transmission mechanism 4 is positioned on one side of the butt joint mechanism 3, the printing mechanism 5 is positioned on one side of the transmission mechanism 4, the drying mechanism 6 is positioned on one side of the printing mechanism 5, and the printing mechanism 5 is positioned between the transmission mechanism 4 and the drying mechanism 6; the water cooling mechanism 7 is positioned at one side of the drying mechanism 6, and the air cooling mechanism 8 is positioned at one side of the water cooling mechanism 7; the water cooling mechanism 7 is positioned between the drying mechanism 6 and the air cooling mechanism 8.
The unwinding mechanism 1 is provided with an adjusting and turning mechanism 11 for turning and tensioning the unwinding of the aluminum coil 9;
the cutting mechanism 2 comprises a support I21, a fixing frame I22, an oil cylinder I221, a cutter blade 23 and a cutter seat 24; the fixing frame I22 is fixed on the support I21, an oil cylinder I221 is arranged on the fixing frame I22, and the cutting blade 23 is fixed on an ejection shaft of the oil cylinder I221; the cutter seat 24 is fixed on the bracket I21, and the position of the cutter seat 24 corresponds to the cutter blade 23; when the tail end of the aluminum roll 9 passes through the cutting mechanism 2, the oil cylinder I221 pushes the cutting blade 23 to match with the cutting blade seat 24 to cut the tail end of the aluminum roll 9.
The butt joint mechanism 3 comprises a bracket II 31, a fixing frame II 32, an extrusion die upper die 33, an extrusion die lower die 34, an oil cylinder II 35 and an automatic splicing mechanism 36; the fixing frame II 32 is fixed on the bracket II 31; the upper die 33 of the extrusion die is fixed on the fixing frame II 32 through a fixing plate; a bottom plate 311 is arranged on the bracket II 31, the bottom of the oil cylinder II 35 is fixed on the bottom plate 311, and an ejection shaft of the oil cylinder II 35 penetrates through the top of the bracket II 31; the lower die 34 of the extrusion die is fixed on a jacking shaft of the oil cylinder II 35; the upper extrusion die 33 and the lower extrusion die 34 are provided with staggered teeth; when the aluminum coil 9 needs to be butted, the tail end of the aluminum coil 9 and the starting end of the standby coil are overlapped between the upper die 33 of the extrusion die and the lower die 34 of the extrusion die; the lower die 34 of the extrusion die is ejected out through the oil cylinder II 35 and is matched with the upper die 33 of the extrusion die to extrude to form a butt joint, then a stop strip 38 is put in, and the aluminum coil 9 is flattened through the transmission mechanism 4 and is conveyed to the butt joint of the aluminum coil 9.
The automatic plugging mechanism 36 is fixed on one side of the butting mechanism 3 and is used for automatically plugging the resistance strip 38 into the butting port of the aluminum coil 9 to replace manual plugging operation; the automatic plugging mechanism 36 comprises a bracket III 361, a guide rail I3611, a fixed arm I3612, a containing box I3613, a push plate I3614 and a motor I3615; the bracket III 361 is fixed on one side of the bracket II 31, a group of guide rails I3611 are arranged on the bracket III 361, fixed arms I3612 are arranged at two ends of the guide rails I3611, and a containing box I3613 is arranged at one end of each fixed arm I3612; the push plate I3614 is positioned in the guide rail I3611 and movably connected with each other, and teeth are arranged at the bottom of the push plate I3614; the bottom end face of the containing box I3613 is attached to the top end face of the push plate I3614; the motor I3615 is fixed on one side of the bracket III 361, and a gear is arranged at the shaft end of the motor I3615 and is meshed with teeth at the bottom of the push plate I3614; the resistance strips 38 are arranged in the containing box I3613 and are arranged up and down; the motor I3615 provides power to drive the push plate I3614 to slide in the guide rail I3611, so that the resistance strip 38 is inserted into the butt joint of the aluminum coil 9; then the push plate I3614 retracts, and the resistance strip 38 falls into the guide rail I3611 and is pushed in again through the push plate I3614; this is only suitable for pushing a single stop strip 38 for plugging.
The printing mechanism 5 comprises a machine base I51, a belt roller 52, a turning roller 53, a printing rubber roller 54, a scraper 55, a paint tray 56 and a pickup roller 57; the machine base I51 bears a belt roller 52, a turning roller 53, a printing rubber roller 54, a scraper blade 55, a paint tray 56 and a pickup roller 57; the belt roller 52 is positioned on one side of the printing rubber roller 54, the pickup roller 57 is positioned on the other side of the printing rubber roller 54, and the turning roller 53 is positioned right above the printing rubber roller 54; the squeegee 55 is located on the pickup roller 57 side; the paint tray 56 is located directly below the pick roller 57; picking up the printing paint in the paint tray 56 by the pick-up roller 57, and then scraping off and trimming the excess printing paint on the pick-up roller 57 by the scraper 55; then the printing rubber roller 54 is transferred by a pick-up roller 57, and finally the aluminum roll 9 is printed by the printing rubber roller 54 and guided by the belt roller 52.
The drying mechanism 6 comprises a combustion furnace 61, a transmission pipeline 62, an oxygen supply chamber 63, a recovery pipeline 64, a drying furnace pipeline 65, a frame 66, a moving mechanism 67, a transmission mechanism 68, an auxiliary transmission mechanism 69 and a hot air control mechanism 610; the rack 66 bears the transmission pipeline 62, the recovery pipeline 64 and the drying furnace pipeline 65; the combustion furnace 61 and the oxygen supply chamber 63 are positioned on one side of the frame 66; the transmission pipeline 62 is connected with the combustion furnace 61 and the hot air control mechanism 610; the hot air control mechanism 610 and the transmission mechanism 68 are arranged in the drying furnace channel 65; the recovery pipeline 64 is connected with a natural gas supply bin and a drying furnace channel 65, and the natural gas supply bin and an oxygen supply chamber 63 are connected with a combustion furnace 61; the hot air is delivered to the drying furnace duct 65 through the delivery duct 62 by the combustion of the combustion furnace 61, and then the mixed natural gas is recycled through the recycling duct 64 and enters the combustion furnace 61 for repeated combustion.
The transmission pipeline 62 is provided with a telescopic pipeline 621; the drying flue 65 comprises a drying cavity I651, a drying cavity II 652 and a telescopic drying cavity 653; the telescopic drying cavity 653 is positioned between the drying cavity I651 and the drying cavity II 652, and two ends of the telescopic drying cavity 653 are respectively connected with the drying cavity I651 and the drying cavity II 652; the conveying mechanism 68 is fixed at the bottom of the drying cavity I651; a transmission mechanism and a hot air control mechanism 610 are arranged in the drying cavity I651 and the drying cavity II 652; a guide groove II 661 is arranged on the frame 66; the two sides of the bottom of the drying cavity I651 are provided with guide blocks, and the drying cavity I651 is movably connected with the rack 66 through a guide block matched with a guide groove II 661.
The hot air control mechanism 610 comprises a divergent air opening 6101, a transmission shaft II 6102, a motor IV 6103, an adjusting plate 6104 and a strip-shaped air opening 6105; the motor IV 6103 is fixed at the bottom of the drying cavity I651, and a chain wheel is arranged at the shaft end of the motor IV 6103; the air dispersing opening 6101 is fixed in the drying chamber I651, and a plurality of strip-shaped openings 6105 are arranged on the air dispersing opening 6101; an adjusting plate 6104 is arranged on the strip-shaped air opening 6105, two ends of the adjusting plate 6104 are movably connected with the strip-shaped air opening 6105 through a rotating shaft, a chain wheel is arranged at one end of the rotating shaft, and the chain wheels at the rotating shaft ends of the strip-shaped air openings 6105 are connected with each other through chains; one end of a transmission shaft II 6102 is fixed at one side of the air dispersing opening 6101 and is provided with a chain wheel which is connected with an adjusting plate 6104 through a chain to rotate a shaft end chain wheel, the other end of the transmission shaft II passes through the side wall of the drying cavity I651, and meanwhile, the shaft end is provided with a chain wheel which is connected with a shaft end chain wheel of a motor IV 6103 through a chain; the motor IV 6103 provides power to drive the transmission shaft II 6102 to rotate so as to drive the adjusting plate 6104 to swing in a reciprocating way by taking the rotating shaft as an axis, thereby adjusting the wind direction, relieving the wind power, and avoiding the wind direction from blowing the printing paint to move vertically to destroy the printing pattern when the printing pattern is more complex or the printing paint is more dense.
The conveying mechanism 68 is positioned above the hot air control mechanism 610; the transmission mechanism 68 comprises a motor VI 681 and a transmission roller I682; the motor VI 681 is fixed at the bottom of the drying oven way 65, and a chain wheel is arranged at the shaft end of the motor VI 681; two ends of the conveying roller I682 are fixed inside the drying oven channel 65 through a rotating shaft, and one end of the rotating shaft is provided with a chain wheel and is connected with a shaft end chain wheel of a motor VI 681 through a chain; the conveying roller I682 is driven to rotate by power supplied by a motor VI 681 to transmit the aluminum coil 9.
The moving mechanism 67 comprises a motor V671, a connecting block 672 and a lead screw II 673; the motor V671 is fixed on the frame 66, and a chain wheel is arranged at the shaft end of the motor V671; the connecting block 672 is fixed at the bottom of the drying cavity I651, the lead screw II 673 penetrates through the connecting block 672 and is movably connected through threads, two ends of the lead screw II 673 are fixed on the rack 66 through bearings, and the shaft end of the lead screw II 673 is provided with a chain wheel and is connected with a shaft end chain wheel of a motor V671 through a chain; a motor V671 provides power to drive a lead screw II 673 to rotate so as to drive a drying cavity I651 to extend along a guide groove II 661 to slide and pull a telescopic drying cavity 653 to expand so as to expand the length of a drying oven channel 65, and when the drying cavity I651 slides, a telescopic pipeline 621 is pulled to expand to meet the transmission requirement; when the printed patterns on the aluminum coil 9 are complex and dense, the drying time of the aluminum coil 9 is increased by enlarging the length of the drying furnace channel 65, so that the drying effect is uniform and thorough.
The auxiliary transmission mechanism 69 is fixed on one side of a coil outlet of the drying cavity I651 and one side of a coil inlet of the drying cavity II 652; the auxiliary transmission mechanism 69 comprises a motor IV 691, a transmission roller 692, a pressure bearing roller 693, an air cylinder III 694 and a sliding machine seat 695; a guide groove I6511 is formed in one side of the drying cavity I651, and the sliding machine base 695 is arranged in the guide groove I6511 and movably connected with each other; two ends of the pressure-bearing roller 693 are fixed on the sliding machine base 695 through bearings; the air cylinder III 694 is positioned below the pressure-bearing roller 693, the bottom of the air cylinder III 694 is fixed on the side wall of the drying cavity I651 through a fixed seat, and the top shaft end of the air cylinder III 694 is fixedly connected with a sliding machine base 695; the driving roller 692 is positioned above the pressure bearing roller 693, two ends of the driving roller 692 are fixed on the side wall of the drying cavity I651 through bearing seats, and a chain wheel is arranged at the shaft end; the motor IV 691 is positioned above the driving roller 692, the motor IV 691 is fixed on the side wall of the drying cavity I651, and a chain wheel is arranged at the shaft end and is simultaneously connected with the chain wheel at the shaft end of the driving roller 692 through a chain; when the length of the drying oven channel 65 needs to be expanded through the moving mechanism 67, the drying length of the aluminum coil 9 in the drying oven channel 65 is lengthened, so that the corresponding transmission force needs to be increased, and at the moment, the auxiliary transmission mechanism 69 is started; the aluminum coil 9 passes through between driving roller 692 and the backing roller 693, pushes the sliding machine base 695 to slide along the guide groove I6511 through the air cylinder III 694 so as to drive the backing roller 693 to move upwards, further enables the aluminum coil 9, the backing roller 693 and the driving roller 692 to contact and extrude with each other, and provides power through the motor IV 691 to drive the driving roller 692 to rotate so as to increase the transmission force of the aluminum coil 9.
The water cooling mechanism 7 comprises a base II 71, a pressure water pipe 72, a conveying roller II 73, a water pump 74 and a water tank 75; a pressure water pipe 72 is arranged between the machine bases II 71, and a plurality of spray heads 721 are arranged on the pressure water pipe 72; conveying rollers II 73 are arranged on two sides of the machine base II 71; the water pump 74 and the water tank 75 are positioned on one side of the base II 71, the water pump 74 is respectively connected with the pressure water pipe 72 and the water tank 75 through water pipes, water is supplied to the pressure water pipe 72 through the water pump 74, and the aluminum coil 9 is sprayed with water to reduce the temperature through the spray head 721.
The air cooling mechanism 8 comprises a base III 81, a cooling fan 82, an air outlet 83 and a conveying roller III 84; a cooling fan 82 is arranged on the side surface of the base III 81; an air outlet 83 is formed between the machine bases III 81, and the cooling fan 82 is connected with the air outlet 83; and conveying rollers III 84 are arranged on two sides of the base III 81, and when the aluminum coil 9 passes through the air cooling mechanism, cold air is provided by the cooling fan 82 to further cool and air-dry the aluminum coil 9.
A supporting column 36253 is arranged on the supporting plate I36252, a guide groove is arranged on the supporting column 36253, and the transmission shaft I3629 penetrates through the supporting column 36253 and is movably connected with the guide groove through a bearing; when the transmission shaft I3629 rotates and transmits, the auxiliary stabilizing effect is achieved, and the shaking of the transmission shaft I3629 is reduced.
The air outlet 83 is provided with a through hole 831 and a guide plate 832; the through holes 831 are used for weight reduction; the guide plate 832 is used for guiding the wind direction of the cooling fans 82 on two sides of the air outlet, and the air flow degree on two sides is prevented from being collided, so that the cooling and air drying effects are influenced.
The two sides of the strip-shaped air opening 6105 are provided with arc surfaces 61051, so that the rotation of the adjusting plate 6104 is facilitated, and the resistance is reduced.
A pre-roller-coating aluminum roll four-color printing and roller coating process comprises the following specific processes:
1) unreeling: the aluminum coil is unreeled by an unreeling mechanism in a production line, the unreeling speed is controlled by the unreeling mechanism, the aluminum coil is turned and tension-adjusted by adjusting a belt roller and a turning roller in a turning mechanism, and then the aluminum coil enters a cutting mechanism.
2) Cutting and butting: the tail end of the aluminum coil with irregular shape is cut to be flush by matching a cutting blade in the cutting mechanism with a cutting knife seat, and then the tail end of the aluminum coil is conveyed into a butting mechanism, and the tail end of the aluminum coil and the coil head part of the standby aluminum coil are overlapped and attached in the butting mechanism; and then the butt joint port is formed by extruding an upper extrusion die and a lower extrusion die in the butt joint mechanism.
3) Automatically inserting a resistance strip: the automatic plugging process is provided with two automatic plugging mechanisms with different plugging modes: the first structure is that a single resistance strip is inserted at a time, and the second structure is that a plurality of resistance strips are inserted at a time; the automatic inserting mechanism inserts the resistance strips into the butt joint port, then the transmission mechanism flattens the butt joint port and then transmits the resistance strips to enter the next procedure; ensuring uninterrupted continuous production.
A first printing unit:
4) printing: performing roller coating printing on the aluminum coil material by a printing mechanism according to production needs; the printing device mainly comprises a pickup roller, a scraper, a printing rubber roller and a belt roller; the aluminum roll passes through the printing rubber roll and the belt roll; the printing rubber roller is dyed through the paint pickup roller, then the scraper is adjusted through adjusting bolts on the scraper to scrape off redundant paint, the scraper is used for scraping off the paint on the pickup roller, and then the aluminum roll is printed through the belt roller control and the printing rubber roller in a matched mode.
5) Drying: a drying flue in the drying mechanism is provided with a drying cavity I and a drying cavity II; a first drying bin and a second drying bin are arranged in the drying cavity I; a third drying bin and a fourth drying bin are arranged in the drying cavity II; hot air control mechanisms are arranged in the first drying bin, the second drying bin, the third drying bin and the fourth drying bin; the temperature setting range of the first drying bin is 100-120 ℃, and the optimal preferred temperature is 110 ℃; the temperature setting range of the second drying bin is 130-140 ℃, and the optimal preferred temperature is 135 ℃; the temperature setting range of the third drying bin is 135-150 ℃, and the optimal selection is 142 ℃; the temperature setting range of the fourth drying bin is 100-120 ℃, and the optimal preferred temperature is 110 ℃; the adjusting plates of the hot air control mechanisms in the first drying bin and the fourth drying bin swing in a reciprocating manner for 35 times per minute; the adjusting plates of the hot air control mechanisms in the second drying bin and the fourth drying bin swing 45 times in a reciprocating way every minute.
6) And (3) cooling: the cooling mode comprises a water cooling mechanism and an air cooling mechanism; the water cooling mechanism is provided with 3-4 groups of pressure water pipes, the time range of the aluminum coil passing through the water cooling mechanism is 8-10 seconds, and a spray head of each pressure water pipe faces the coating surface of the aluminum coil; then entering an air cooling mechanism, wherein the air cooling mechanism is provided with 4 groups of air outlets; the air outlet blows cooling air-drying airflow towards the coating surface of the aluminum coil; the time range of the aluminum coil passing through the air cooling mechanism is 12-14 seconds.
A second printing unit:
7) printing: performing roller coating printing on the aluminum coil material by a printing mechanism according to production needs; the printing device mainly comprises a pickup roller, a scraper, a printing rubber roller and a belt roller; the aluminum roll passes through the printing rubber roll and the belt roll; the printing rubber roller is dyed through the paint pickup roller, then the scraper is adjusted through adjusting bolts on the scraper to scrape off redundant paint, the scraper is used for scraping off the paint on the pickup roller, and then the aluminum roll is printed through the belt roller control and the printing rubber roller in a matched mode.
8) Drying: a drying flue in the drying mechanism is provided with a drying cavity I and a drying cavity II; a first drying bin and a second drying bin are arranged in the drying cavity I; a third drying bin and a fourth drying bin are arranged in the drying cavity II; hot air control mechanisms are arranged in the first drying bin, the second drying bin, the third drying bin and the fourth drying bin; the temperature setting range of the first drying bin is 90-110 ℃, and the optimal preferred temperature is 100 ℃; the temperature setting range of the second drying bin is 120-135 ℃, and the optimal preferred temperature is 125 ℃; the temperature setting range of the third drying bin is 135-150 ℃, and the optimal preferred temperature is 140 ℃; the temperature setting range of the fourth drying bin is 90-110 ℃, and the optimal preferred temperature is 105 ℃; the adjusting plates of the hot air control mechanisms in the first drying bin and the fourth drying bin swing back and forth 30 times per minute; the adjusting plates of the hot air control mechanisms in the second drying bin and the fourth drying bin swing reciprocally 50 times per minute.
9) And (3) cooling: the cooling mode comprises a water cooling mechanism and an air cooling mechanism; the water cooling mechanism is provided with 3-4 groups of pressure water pipes, the time range of the aluminum coil passing through the water cooling mechanism is 10-12 seconds, and a spray head of each pressure water pipe faces the coating surface of the aluminum coil; then entering an air cooling mechanism, wherein the air cooling mechanism is provided with 4 groups of air outlets; the air outlet blows cooling air-drying airflow towards the coating surface of the aluminum coil; the time range of the aluminum coil passing through the air cooling mechanism is 14-16 seconds.
A third printing unit:
10) printing: performing roller coating printing on the aluminum coil material by a printing mechanism according to production needs; the printing device mainly comprises a pickup roller, a scraper, a printing rubber roller and a belt roller; the aluminum roll passes through the printing rubber roll and the belt roll; the printing rubber roller is dyed through the paint pickup roller, then the scraper is adjusted through adjusting bolts on the scraper to scrape off redundant paint, the scraper is used for scraping off the paint on the pickup roller, and then the aluminum roll is printed through the belt roller control and the printing rubber roller in a matched mode.
11) Drying: a drying flue in the drying mechanism is provided with a drying cavity I and a drying cavity II; a first drying bin and a second drying bin are arranged in the drying cavity I; a third drying bin and a fourth drying bin are arranged in the drying cavity II; hot air control mechanisms are arranged in the first drying bin, the second drying bin, the third drying bin and the fourth drying bin; the temperature setting range of the first drying bin is 100-; the temperature setting range of the second drying bin is 130-140 ℃, and the optimal preferred temperature is 135 ℃; the temperature setting range of the third drying bin is 140-150 ℃, and the optimal preferred temperature is 142 ℃; the temperature setting range of the fourth drying bin is 100-; the adjusting plates of the hot air control mechanisms in the first drying bin and the fourth drying bin swing in a reciprocating manner for 35 times per minute; the adjusting plates of the hot air control mechanisms in the second drying bin and the fourth drying bin swing 45 times in a reciprocating way every minute.
12) And (3) cooling: the cooling mode comprises a water cooling mechanism and an air cooling mechanism; the water cooling mechanism is provided with 3-4 groups of pressure water pipes, the time range of the aluminum coil passing through the water cooling mechanism is 8-10 seconds, and a spray head of each pressure water pipe faces the coating surface of the aluminum coil; then entering an air cooling mechanism, wherein the air cooling mechanism is provided with 4 groups of air outlets; the air outlet blows cooling air-drying airflow towards the coating surface of the aluminum coil; the time range of the aluminum coil passing through the air cooling mechanism is 12-14 seconds.
A fourth printing unit:
13) printing: performing roller coating printing on the aluminum coil material by a printing mechanism according to production needs; the printing device mainly comprises a pickup roller, a scraper, a printing rubber roller and a belt roller; the aluminum roll passes through the printing rubber roll and the belt roll; the printing rubber roller is dyed through the paint pickup roller, then the scraper is adjusted through adjusting bolts on the scraper to scrape off redundant paint, the scraper is used for scraping off the paint on the pickup roller, and then the aluminum roll is printed through the belt roller control and the printing rubber roller in a matched mode.
14) Drying: a drying flue in the drying mechanism is provided with a drying cavity I and a drying cavity II; a first drying bin and a second drying bin are arranged in the drying cavity I; a third drying bin and a fourth drying bin are arranged in the drying cavity II; hot air control mechanisms are arranged in the first drying bin, the second drying bin, the third drying bin and the fourth drying bin; the temperature setting range of the first drying bin is 90-110 ℃, and the optimal preferred temperature is 100 ℃; the temperature setting range of the second drying bin is 120-135 ℃, and the optimal preferred temperature is 130 ℃; the temperature setting range of the third drying bin is 135-150 ℃, and the optimal preferred temperature is 140 ℃; the temperature setting range of the fourth drying bin is 90-110 ℃, and the optimal preferred temperature is 100 ℃; the adjusting plates of the hot air control mechanisms in the first drying bin and the fourth drying bin swing back and forth 30 times per minute; the adjusting plates of the hot air control mechanisms in the second drying bin and the fourth drying bin swing reciprocally 50 times per minute.
15) And (3) cooling: the cooling mode comprises a water cooling mechanism and an air cooling mechanism; the water cooling mechanism is provided with 3-4 groups of pressure water pipes, the time range of the aluminum coil passing through the water cooling mechanism is 10-12 seconds, and a spray head of each pressure water pipe faces the coating surface of the aluminum coil; then entering an air cooling mechanism, wherein the air cooling mechanism is provided with 4 groups of air outlets; the air outlet blows cooling air-drying airflow towards the coating surface of the aluminum coil; the time range of the aluminum coil passing through the air cooling mechanism is 14-16 seconds.
Example 2: as shown in fig. 11-12;
the difference compared with example 1 is: when the thickness of the aluminum coil 9 is increased, a plurality of resistance strips 38 are required to be inserted into the butt joint of the aluminum coil 9 to increase resistance; the automatic plugging mechanism 36 comprises a bracket V362, a guide rail II 3621, a fixing arm II 3622, a containing box II 3623, a motor II 3624, a fixing frame III 3625, a screw I3626, a fixing seat 3627, a guide rail III 3628, a transmission shaft I3629 and a push plate II 3630; the bracket V362 is fixed on one side of the bracket II 31; a group of guide rails II 3621 are arranged on the bracket V362; a fixed arm II 3622 is arranged at the two ends of the guide rail II 3621; one end of the fixing arm II 3622 is fixed on the guide rail II 3621, and two sides of the containing box II 3623 are fixedly connected with the other end of the fixing arm II 3622; the guide rail III 3628 and the fixed seat 3627 are fixed on one side of the containing box II 3623, and the fixed seat 3627 is positioned at two ends of the guide rail III 3628; guide blocks are arranged at two ends of the fixing frame III 3625 and are arranged in the guide rail III 3628 and movably connected with the guide rail III 3628; an air cylinder I36251 is arranged on one side of the fixing frame III 3625, a supporting plate I36252 is arranged on the other side of the fixing frame III, and a through groove 3632 is formed in the supporting plate I36252; a bearing plate is arranged on the top shaft of the air cylinder I36251, and the bearing plate is driven by the air cylinder I36251 to penetrate through a through groove in the support plate I36252 to bear the resistance strip 38; motor II 3624 is fixed on fixing arm II 3622, and a gear is arranged at the shaft end of motor II 3624; the lead screw I3626 penetrates through the fixing frame III 3625 and is movably connected through threads, two ends of the lead screw I3626 are movably connected with the fixing seat 3627 through bearings, and a gear is arranged at the shaft end of the lead screw I3626; two ends of the transmission shaft I3629 are fixed on the fixing seat 3627 through bearings, and gears are arranged at two ends of the transmission shaft I3629; a shaft end gear of the motor II 3624 is meshed with a shaft end gear of the lead screw I3626, and the shaft end gear of the lead screw I3626 is simultaneously meshed with gears at two ends of a transmission shaft I3629; the power can be provided by the motor II 3624, the lead screw I3626 is driven to rotate, so that the fixing frame III 3625 is driven to move up and down along the guide rail III 3628, the fixing frame III 3625 is stopped at a specified position according to the number of the stop strips 38 required to be inserted and used, and the number of the stop strips 38 between the bearing plate at the ejection shaft end of the air cylinder II 36256 and the bearing plate at the ejection shaft end of the air cylinder I36251 meets the requirement of the use number.
A fixing frame V36255 is arranged on the other side of the containing box II 3623, and a fixing frame V36255 is positioned below the fixing frame III 3625; the bottom of the containing box II 3623 is provided with a supporting plate III 36257, and two ends of the supporting plate II 36254 are fixedly connected with the containing box II 3623; the cylinder II 36256 is fixed on the fixing frame V36255, and a bearing plate is arranged at the top shaft end of the cylinder II 36256; a through groove is formed in the supporting plate III 36257; the supporting plate II 36254 is fixed on the supporting plate III 36257, a plurality of bearing grooves are formed in the supporting plate II 36254, and when the bearing plate at the top shaft end of the air cylinder I36251 penetrates through the resistance strip 38, the bearing plate further penetrates through the bearing grooves to assist in bearing the weight of the resistance strip 38; the push plate II 3630 is arranged in the guide rail II 3621 and is movably connected with the guide rail II 3621, and teeth are arranged at the bottom of the push plate II 3630; a motor III 3633 is fixed on one side of the bracket V362, and gear meshing push plate II 3630 bottom teeth are arranged at the shaft end of the motor III 3633; the push plate II 3630 is provided with a lifting plate 3631 and a through groove 3632, the lifting plate 3631 is movably connected with one side of the push plate II 3630 through a pin shaft, and the through groove 3632 is positioned on the other side of the push plate II 3630; and the air cylinder III 37 is fixed at one end of the bracket II.
When the air cylinder II 36256 and the air cylinder I36251 are in a simultaneous ejection state, firstly, the ejection shaft of the air cylinder II 36256 is recovered to enable the barrier strips 38 to fall on the push plate II 3630, the motor III 3633 provides power to push the push plate II 3630 to slide along the guide rail II 3621 to enter the interface of the aluminum coil 9, and then the ejection shaft of the air cylinder III 37 ejects the lifting plate 3631 through the through groove 3632 to unload the barrier strips on the push plate II 3630; then the push plate II 3630 retracts, the ejection shaft of the air cylinder II 36256 is ejected out, the ejection shaft of the air cylinder I36251 is retracted, the stop strip 38 falls to the bearing plate at the ejection shaft end of the air cylinder II 36256, and the ejection shaft of the air cylinder I36251 is ejected out to cut the stop strip 38 to fall, so that the complete process of plugging the stop strip 38 is completed, and no preparation is made for next plugging.
A pre-roller-coating aluminum roll four-color printing and roller coating process comprises the following specific processes:
the difference compared to the process in example 1 is:
the temperature setting range of the first drying bin in the step 5) is 100-; the temperature setting range of the second drying bin is 130-140 ℃, and the optimal preferred temperature is 135 ℃; the temperature setting range of the third drying bin is 135-150 ℃, and the optimal selection is 142 ℃; the temperature setting range of the fourth drying bin is 100-120 ℃, and the optimal preferred temperature is 110 ℃.
The temperature setting range of the first drying bin in the step 8) is 100-110 ℃, and the optimal preferred temperature is 105 ℃; the temperature setting range of the second drying bin is 120-135 ℃, and the optimal preferred temperature is 130 ℃; the temperature setting range of the third drying bin is 135-150 ℃, and the optimal preferred temperature is 140 ℃; the temperature setting range of the fourth drying bin is 90-110 ℃, and the optimal preferred temperature is 105 ℃.
The temperature setting range of the first drying bin in the step 11) is 100-; the temperature setting range of the second drying bin is 130-140 ℃, and the optimal preferred temperature is 135 ℃; the temperature setting range of the third drying bin is 140-150 ℃, and the optimal preferred temperature is 142 ℃; the temperature setting range of the fourth drying bin is 100-120 ℃, and the optimal preferred temperature is 110 ℃.
The temperature setting range of the first drying bin in the step 15) is 90-110 ℃, and the optimal preferred temperature is 100 ℃; the temperature setting range of the second drying bin is 120-135 ℃, and the optimal preferred temperature is 125 ℃; the temperature setting range of the third drying bin is 135-150 ℃, and the optimal preferred temperature is 140 ℃; the temperature setting range of the fourth drying bin is 90-110 ℃, and the optimal selection is 95 ℃.
The foregoing is merely exemplary and illustrative of the structure of the invention, and various modifications, additions and substitutions as described in the detailed description may be made by those skilled in the art without departing from the structure or exceeding the scope of the invention as defined in the claims.

Claims (9)

1. A pre-roller-coated aluminum roll four-color printing forming device comprises an unwinding mechanism, a cutting mechanism, a butting mechanism, a transmission mechanism, a printing mechanism, a drying mechanism, a water cooling mechanism and an air cooling mechanism; the cutting mechanism is positioned on one side of the unwinding mechanism, the butting mechanism is positioned on one side of the cutting mechanism, and the cutting mechanism is positioned between the unwinding mechanism and the butting mechanism; the transmission mechanism is positioned on one side of the butt joint mechanism, the printing mechanism is positioned on one side of the transmission mechanism, the drying mechanism is positioned on one side of the printing mechanism, and the printing mechanism is positioned between the transmission mechanism and the drying mechanism; the water cooling mechanism is positioned on one side of the drying mechanism, and the air cooling mechanism is positioned on one side of the water cooling mechanism; the water cooling mechanism is positioned between the drying mechanism and the air cooling mechanism; and the unwinding mechanism is provided with an adjusting and turning mechanism.
2. The pre-roll-coated aluminum coil four-color printing forming device as claimed in claim 1, wherein the cutting mechanism comprises a bracket I, a fixing frame I, an oil cylinder I, a cutting blade and a cutting blade seat; the fixing frame I is fixed on the support I, an oil cylinder I is arranged on the fixing frame I, and the cutting blade is fixed on a jacking shaft of the oil cylinder I; the cutting knife seat is fixed on the bracket I and corresponds to the cutting blade;
the butt joint mechanism comprises a bracket II, a fixing frame II, an upper extrusion die, a lower extrusion die, an oil cylinder II and an automatic splicing mechanism; the fixing frame II is fixed on the bracket II; the upper die of the extrusion die is fixed on the fixing frame II through a fixing plate; a bottom plate is arranged on the support II, the bottom of the oil cylinder II is fixed on the bottom plate, and an ejection shaft of the oil cylinder II penetrates through the top of the support II; the lower die of the extrusion die is fixed on an ejection shaft of the oil cylinder II; and the upper extrusion die and the lower extrusion die are provided with teeth which are staggered with each other.
3. The pre-roll-coated aluminum coil four-color printing forming device as claimed in claim 2, wherein the automatic inserting mechanism is fixed on one side of the butting mechanism; the automatic insertion mechanism comprises a bracket III, a guide rail I, a fixed arm I, a containing box I, a push plate I and a motor I; the bracket III is fixed on one side of the bracket II, a group of guide rails I are arranged on the bracket III, fixed arms I are arranged at two ends of the guide rails I, and one end of each fixed arm I is provided with a containing box I; the push plate I is positioned in the guide rail I and movably connected with the guide rail I, and teeth are arranged at the bottom of the push plate I; the bottom end face of the containing box I is attached to the top end face of the push plate I; the motor I is fixed on one side of the bracket III, and a gear is arranged at the shaft end of the motor I and is meshed with teeth at the bottom of the push plate I; the resistance strips are arranged in the containing box I and are arranged up and down in sequence.
4. The pre-roll-coated aluminum coil four-color printing forming device as claimed in claim 2, wherein the automatic inserting mechanism comprises a bracket V, a guide rail II, a fixed arm II, a containing box II, a motor II, a fixed frame III, a screw I, a fixed seat, a guide rail III, a transmission shaft I, a push plate II and a motor II; the bracket V is fixed on one side of the bracket II; a group of guide rails II are arranged on the bracket V; a fixed arm II is arranged at two ends of the guide rail II; one end of the fixing arm II is fixed on the guide rail II, and two sides of the containing box II are fixedly connected with the other end of the fixing arm II; the guide rail III and the fixed seat are fixed on one side of the containing box II, and the fixed seat is positioned at two ends of the guide rail III; the two ends of the fixing frame III are provided with guide blocks, and the fixing frame III is arranged in the guide rail III through the guide blocks and movably connected with the guide rail III; one side of the fixing frame III is provided with a cylinder I, the other side of the fixing frame III is provided with a supporting plate I, and the supporting plate I is provided with a through groove; a bearing plate is arranged on a top shaft of the cylinder I; the motor II is fixed on the fixed arm II, and a gear is arranged at the shaft end of the motor II; the screw I penetrates through the fixing frame III and is movably connected through threads, two ends of the screw I are movably connected with the fixing seat through bearings, and a gear is arranged at the shaft end of the screw I; two ends of the transmission shaft I are fixed on the fixed seat through bearings, and gears are arranged at two ends of the transmission shaft I; a shaft end gear of the motor II is meshed with a shaft end gear of the screw I, and the shaft end gear of the screw I is simultaneously meshed with gears at two ends of the transmission shaft I;
a fixing frame V is arranged on the other side of the containing box II and is positioned below the fixing frame III; the bottom of the containing box II is provided with a supporting plate III, and two ends of the supporting plate II are fixedly connected with the containing box II; the cylinder II is fixed on the fixing frame V, and a bearing plate is arranged at the top shaft end of the cylinder II; a through groove is formed in the supporting plate III; the supporting plate II is fixed on the supporting plate III, a plurality of bearing grooves are formed in the supporting plate II, and when the top shaft end bearing plate of the air cylinder I penetrates through the resistance strip, the bearing plate further penetrates through the bearing grooves to assist in bearing the weight of the resistance strip; the push plate II is arranged in the guide rail II and movably connected with the guide rail II, and teeth are arranged at the bottom of the push plate II; the motor III is fixed on one side of the bracket V, and a gear is arranged at the shaft end of the motor III and is meshed with teeth at the bottom of the push plate II; the push plate II is provided with a lifting plate and a through groove, the lifting plate is movably connected with one side of the push plate II through a pin shaft, and the through groove is positioned on the other side of the push plate II; and the air cylinder III is fixed at one end of the bracket II.
5. The pre-roll-coated aluminum coil four-color printing forming device as claimed in claim 1, wherein the printing mechanism comprises a base I, a belt roller, a turning roller, a printing rubber roller, a scraper, a paint tray and a pickup roller; the machine base I bears a belt roller, a turning roller, a printing rubber roller, a scraping plate, a paint tray and a pickup roller; the belt roller is positioned on one side of the printing rubber roller, the pickup roller is positioned on the other side of the printing rubber roller, and the turning roller is positioned right above the printing rubber roller; the scraper is positioned at one side of the pick-up roller; the paint tray is located directly below the pick-up roller.
6. The pre-roll-coated aluminum coil four-color printing forming device as claimed in claim 1, wherein the drying mechanism comprises a combustion furnace, a transmission pipeline, an oxygen supply chamber, a recovery pipeline, a drying furnace pipeline, a frame, a moving mechanism, a transmission mechanism, an auxiliary transmission mechanism and a hot air control mechanism; the rack bears a transmission pipeline, a recovery pipeline and a drying furnace pipeline; the combustion furnace and the oxygen supply chamber are positioned on one side of the frame; the transmission pipeline is connected with the combustion furnace and the hot air control mechanism; the hot air control mechanism and the transmission mechanism are arranged in the drying furnace channel; the recovery pipeline is connected with the natural gas supply bin and the drying furnace channel, and the natural gas supply bin and the oxygen supply chamber are connected with the combustion furnace;
the transmission pipeline is provided with a telescopic pipeline; the drying flue comprises a drying cavity I, a drying cavity II and a telescopic drying cavity; the telescopic drying cavity is positioned between the drying cavity I and the drying cavity II, and two ends of the telescopic drying cavity are respectively connected with the drying cavity I and the drying cavity II; the transmission mechanism is fixed at the bottom of the drying cavity I; a transmission mechanism and a hot air control mechanism are arranged in the drying cavity I and the drying cavity II; a guide groove II is formed in the rack; guide blocks are arranged on two sides of the bottom of the drying cavity I, and the drying cavity I is movably connected with the rack through the guide blocks matched with the guide grooves II;
the hot air control mechanism comprises a divergent air port, a transmission shaft II, a motor IV, an adjusting plate and a strip-shaped air port; the motor IV is fixed at the bottom of the drying cavity I, and a chain wheel is arranged at the shaft end of the motor IV; the divergent air port is fixed in the drying cavity I and is provided with a plurality of strip-shaped air ports; the strip-shaped air ports are provided with adjusting plates, two ends of each adjusting plate are movably connected with the strip-shaped air ports through rotating shafts, chain wheels are arranged at one ends of the rotating shafts, and the chain wheels at the rotating shaft ends of the strip-shaped air ports are mutually connected through chains; one end of the transmission shaft II is fixed on one side of the air dispersing opening and is provided with a chain wheel which is connected with a shaft end chain wheel of a rotating shaft of an adjusting plate through a chain, and the other end of the transmission shaft II penetrates through the side wall of the drying cavity I while the shaft end is provided with the chain wheel which is connected with a shaft end chain wheel of a motor IV through a;
the transmission mechanism is positioned above the hot air control mechanism; the transmission mechanism comprises a motor VI and a transmission roller I; the motor VI is fixed at the bottom of the drying furnace path, and a chain wheel is arranged at the shaft end of the motor VI; two ends of the conveying roller I are fixed inside the drying furnace channel through a rotating shaft, and one end of the rotating shaft is provided with a chain wheel and is connected with a shaft end chain wheel of a motor VI through a chain;
the moving mechanism comprises a motor V, a connecting block and a lead screw II; the motor V is fixed on the frame, and a chain wheel is arranged at the shaft end of the motor V; the connecting block is fixed in I bottom in stoving chamber, II passes the connecting block of lead screw and passes through screw thread swing joint, and II both ends of lead screw are fixed in the frame through the bearing, and II axle heads of lead screw are equipped with the sprocket and connect motor V axle head sprocket through the chain.
7. The pre-roll-coated aluminum coil four-color printing forming device as claimed in claim 6, wherein the auxiliary transmission mechanism is fixed on one side of a coil outlet of the drying chamber I and one side of a coil inlet of the drying chamber II; the auxiliary transmission mechanism comprises a motor IV, a transmission roller, a bearing roller, a cylinder III and a sliding machine base; a guide groove I is formed in one side of the drying cavity I, and the sliding machine seats are arranged in the guide groove I and are movably connected with each other; two ends of the bearing roller are fixed on the sliding machine base through bearings; the air cylinder III is positioned below the pressure-bearing roller, the bottom of the air cylinder III is fixed on the side wall of the drying cavity I through a fixed seat, and the top shaft end of the air cylinder III is fixedly connected with a sliding machine base; the driving roller is positioned above the bearing roller, two ends of the driving roller are fixed on the side wall of the drying cavity I through bearing seats, and a chain wheel is arranged at the shaft end; the motor IV is located above the driving roller, fixed on the side wall of the drying cavity I and provided with a chain wheel at the shaft end and connected with the chain wheel at the shaft end of the driving roller through a chain.
8. The pre-roll-coated aluminum coil four-color printing forming device as claimed in claim 1, wherein the water cooling mechanism comprises a machine base II, a pressure water pipe, a conveying roller II, a water pump and a water tank; a pressure water pipe is arranged between the machine bases II, and a plurality of spray heads are arranged on the pressure water pipe; conveying rollers II are arranged on two sides of the base II; the water pump and the water tank are positioned on one side of the base II, and the water pump is respectively connected with the pressure water pipe and the water tank through water pipes;
the air cooling mechanism comprises a base III, a cooling fan, an air outlet and a conveying roller III; a cooling fan is arranged on the side surface of the base III; an air outlet is formed between the machine bases III, and the cooling fan is connected with the air outlet; and conveying rollers III are arranged on two sides of the machine base III.
9. The pre-roll-coated aluminum coil four-color printing forming device according to claim 8, characterized in that a through hole and a guide plate are arranged on the air outlet; a support column is arranged on the support plate I, a guide groove is formed in the support column, and the transmission shaft I penetrates through the support column and is movably connected with the guide groove through a bearing; arc surfaces are arranged on two sides of the strip-shaped air port.
CN202021206493.1U 2020-06-24 2020-06-24 Four-color printing forming device for pre-roller-coated aluminum coil Active CN212242589U (en)

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Application Number Priority Date Filing Date Title
CN202021206493.1U CN212242589U (en) 2020-06-24 2020-06-24 Four-color printing forming device for pre-roller-coated aluminum coil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021206493.1U CN212242589U (en) 2020-06-24 2020-06-24 Four-color printing forming device for pre-roller-coated aluminum coil

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111591027A (en) * 2020-06-24 2020-08-28 山东亚泰新材料科技有限公司 Pre-roller-coating aluminum coil four-color printing forming device and roller coating process thereof
CN116278345A (en) * 2023-03-23 2023-06-23 山东亚泰新材料科技有限公司 Pre-roll coating aluminum roll printing forming device and roll coating process thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111591027A (en) * 2020-06-24 2020-08-28 山东亚泰新材料科技有限公司 Pre-roller-coating aluminum coil four-color printing forming device and roller coating process thereof
CN111591027B (en) * 2020-06-24 2024-05-07 山东亚泰新材料科技有限公司 Four-color printing forming device for pre-roll coating aluminum coil and roll coating process thereof
CN116278345A (en) * 2023-03-23 2023-06-23 山东亚泰新材料科技有限公司 Pre-roll coating aluminum roll printing forming device and roll coating process thereof
CN116278345B (en) * 2023-03-23 2023-09-29 山东亚泰新材料科技有限公司 Pre-roll coating aluminum roll printing forming device and roll coating process thereof

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