CN212240776U - Assembly fixture for air compressor - Google Patents
Assembly fixture for air compressor Download PDFInfo
- Publication number
- CN212240776U CN212240776U CN202020390428.2U CN202020390428U CN212240776U CN 212240776 U CN212240776 U CN 212240776U CN 202020390428 U CN202020390428 U CN 202020390428U CN 212240776 U CN212240776 U CN 212240776U
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- Prior art keywords
- fixing
- air compressor
- limiting sleeve
- hollow shaft
- ring seat
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Abstract
The utility model discloses an assembly fixture for an air compressor, which comprises a bottom plate, a mounting plate, a fixing unit and a debugging unit; the mounting plate is provided with a through hole for fixedly mounting a limiting sleeve, and the limiting sleeve is positioned on one side of the mounting plate; the fixing unit comprises a fixing seat, and the fixing seat comprises a hollow shaft and a fixing ring seat; the hollow shaft penetrates through a through hole in the mounting plate and is arranged in the limiting sleeve and coaxially matched with the limiting sleeve for mounting, and the fixed ring seat and the limiting sleeve are arranged on two sides of the mounting plate; the end parts of the hollow shaft and the limiting sleeve are provided with pressing caps which are connected with the hollow shaft; the same positions of the limiting sleeve and the side wall of the hollow shaft are provided with pin jacks for mounting rotating pins; a plurality of fixing pieces are arranged on the fixing ring seat and used for fixing the air compressor; the debugging unit includes the debugging pole, and the debugging pole can coaxially run through the round hole of pressing cap, hollow shaft and fixed ring seat in proper order. The utility model discloses can realize fixed, assembly and the debugging of air compressor machine, fixed effect is reliable, convenient assembling, and the debugging is convenient.
Description
Technical Field
The invention belongs to the field of equipment fixtures of machining processes, and particularly relates to an assembling tool for an air compressor.
Background
The air compressor is used as a core device of a pneumatic system and is widely applied to the fields of automation equipment, refrigeration equipment, pneumatic equipment and the like. For the common air compressor with the V-shaped arrangement structure, the air compressor is difficult to be reliably fixed on a common workbench or a conventional clamp for assembly and debugging in the assembly process of the air compressor. When the existing assembly platform is used for assembling V-shaped air compressors which are arranged in a V-shaped manner and are bilaterally symmetrical in structure, the upper end faces of the air compressors need to be placed to the horizontal position and fixed on a workbench to start to install corresponding parts when each corresponding air cylinder is assembled. The air compressor machine surface has arranged the fin in order to improve the radiating effect, and this irregular structure is unfavorable for fixing the air compressor machine on the workstation reliably, and this brings the great inconvenience for the assembly of air compressor machine. And after the assembly is finished, the piston assembly needs to be debugged, and the connecting rod mechanism needs to be driven to act by means of another corresponding auxiliary tool in the assembly process. The whole assembling and debugging process is complex and time-consuming, the assembling tool is complex, and the manufacturing cost is high.
Disclosure of Invention
The utility model aims to provide a not enough to prior art exists, the utility model provides an assembly fixture for air compressor overcomes defects such as the air compressor machine of current V type structure air compressor assembly debugging method is fixed with assembly difficulty, assembly time is long, the structure is complicated.
In order to solve the technical problem, the utility model discloses a following technical scheme realizes:
an assembly tool for an air compressor comprises a bottom plate, an installation plate vertically fixed on the bottom plate, a fixing unit installed on the installation plate and a debugging unit;
the mounting plate is provided with a through hole, a limiting sleeve is fixedly mounted on the through hole, and the limiting sleeve is positioned on one side of the mounting plate;
the fixing unit comprises a fixing seat, and the fixing seat comprises a hollow shaft and a fixing ring seat which is arranged on the edge of one end of the hollow shaft and is vertical to the hollow shaft; the hollow shaft penetrates through a through hole in the mounting plate, is arranged in the limiting sleeve and is coaxially matched with the limiting sleeve, and the outer diameter of the fixed ring seat is larger than the inner diameter of the limiting sleeve so as to arrange the fixed ring seat and the limiting sleeve on two sides of the mounting plate; the end parts of the hollow shaft and the limiting sleeve are provided with pressing caps which are connected with the hollow shaft, and the pressing caps can drive the fixing seat to rotate relative to the limiting sleeve; the same positions of the limiting sleeve and the side wall of the hollow shaft are provided with pin jacks for mounting rotating pins; a plurality of fixing pieces are arranged on the fixing ring seat and used for fixing the air compressor;
the debugging unit includes the debugging pole, and the debugging pole can coaxially run through the round hole of pressing cap, hollow shaft and stationary ring seat in proper order.
The utility model discloses still include following technical characteristic:
specifically, the fixing piece comprises a pressing block, a first fixing screw and a second fixing screw, wherein the first fixing screw and the second fixing screw are arranged on the pressing block and are perpendicular to the disc surface of the fixing ring seat; the first fixing screw is used for installing the pressing block on the fixing ring seat.
Specifically, the pressing block is of an L-shaped structure and comprises a transverse block perpendicular to the disc surface of the fixed ring seat and a vertical block parallel to the disc surface of the fixed ring seat; the first fixing screw penetrates through the transverse block to fix the pressing block on the fixing ring seat, and the pressing block can rotate along the first fixing screw; the second fixing screw is arranged on the vertical block.
Specifically, the mounting has three, and three mounting is along the fixed ring seat circumference equipartition.
Specifically, a bolt is vertically arranged on the disk surface of the fixed ring seat and used for positioning the air compressor.
Specifically, a rib plate is arranged between the bottom plate and the mounting plate.
Specifically, the bottom plate is provided with bolt holes for assembling fixing bolts to fix the bottom plate on the workbench.
Specifically, the end part of the debugging rod is provided with a handle.
Specifically, the outer diameter of the pressing cap is larger than the inner diameter of the limiting sleeve so as to achieve the purpose that the limiting sleeve axially limits the fixed seat.
The utility model discloses has following technological effect:
the utility model relates to a novel can realize fixed, assembly of V type structure air compressor machine and debug the device, have that fixed effect is reliable, convenient assembling, the convenient characteristics of debugging.
The utility model discloses cavity press passes through the bolt location and is fixed by fixing bolt, has fixed reliable characteristics.
The air compressor fixing unit drives the air compressor to be assembled to rotate, the air compressor is convenient to adjust to a position suitable for installation, installation and debugging operation of all air cylinders of the air compressor can be completed only by fixing the air compressor to be assembled once, and the air compressor assembling device has the advantage of convenience in assembly.
When the air compressor is debugged after assembly is completed, the piston connecting rod assembly does not need to be driven to act through an additional device, the air compressor debugging device only needs to be connected with the air compressor crankshaft to drive the air compressor crankshaft to rotate to complete debugging work of the air compressor, and the air compressor debugging device has the advantages of convenience in debugging and compact structure.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic top view of the structure of the present invention.
The meaning of the individual reference symbols in the figures is:
1-bottom plate, 2-mounting plate, 3-fixing unit, 4-debugging unit, 5-limiting sleeve, 6-rotating pin, 7-bolt and 8-rib plate;
11-bolt holes;
31-a fixed seat, 32-a pressing cap, 33-a fixed part, 331-a pressing block, 332-a first fixing screw and 333-a second fixing screw;
41-debugging rod, 42-handle.
Detailed Description
The air compressor is used as a core device of a pneumatic system and is widely applied to the fields of automation equipment, refrigeration equipment, pneumatic equipment and the like. For the common air compressor with the V-shaped arrangement structure, the air compressor is difficult to be reliably fixed on a common workbench or a conventional clamp for assembly and debugging in the assembly process of the air compressor. The utility model provides an assembly fixture for air compressor is a novel device that can realize that V type structure air compressor machine is fixed, assembly and debugging, has that fixed effect is reliable, convenient assembling, the convenient characteristics of debugging.
The following embodiments of the present invention are given, and it should be noted that the present invention is not limited to the following embodiments, and all the equivalent transformations made on the basis of the technical solution of the present application all fall into the protection scope of the present invention.
Example 1:
according to the technical scheme, as shown in fig. 1 to 2, the present embodiment provides an assembly fixture for an air compressor, which includes a bottom plate 1, an installation plate 2 vertically fixed on the bottom plate 1, a fixing unit 3 installed on the installation plate 2, and a debugging unit 4; a through hole is formed in the mounting plate 2, a limiting sleeve 5 is fixedly mounted on the through hole, and the limiting sleeve 5 is positioned on one side of the mounting plate 2; the fixing unit 3 comprises a fixing seat 31, and the fixing seat 31 comprises a hollow shaft and a fixing ring seat which is arranged at the edge of one end of the hollow shaft and is vertical to the hollow shaft; the hollow shaft penetrates through a through hole in the mounting plate 2, is arranged in the limiting sleeve 5 and is coaxially matched with the limiting sleeve 5, and the outer diameter of the fixed ring seat is larger than the inner diameter of the limiting sleeve 5 so as to arrange the fixed ring seat and the limiting sleeve 5 on two sides of the mounting plate 2; the end parts of the hollow shaft and the limiting sleeve 5 are provided with a pressing cap 32, the pressing cap 32 is connected with the hollow shaft, the pressing cap 32 can drive the fixing seat 31 to rotate relative to the limiting sleeve 5, so that the air compressor cylinder fixed on the fixing seat 31 can be adjusted to a position suitable for installation, and in the embodiment, the pressing cap 32 is in threaded connection with the hollow shaft; pin jacks are arranged at the same positions of the limiting sleeve 5 and the side wall of the hollow shaft for mounting rotating pins 6; when the air cylinder of the air compressor is adjusted to a position suitable for installation, the rotating pin 6 is inserted into the limiting sleeve 5 and the pin insertion hole on the hollow shaft to fix the fixed seat 31; a plurality of fixing pieces 33 are arranged on the fixing ring seat for fixing the air compressor; the debugging unit 4 comprises a debugging rod 41, and the debugging rod 41 can coaxially penetrate through the central holes of the pressing cap 32, the hollow shaft and the fixed ring seat in sequence.
In this embodiment, the fixing member 33 includes a pressing block 331, and a first fixing screw 332 and a second fixing screw 333 that are disposed on the pressing block 331 and are perpendicular to the disk surface of the fixing ring seat; the first fixing screw 332 is used for installing the pressing block 331 on the fixing ring seat; the air compressor is fixedly connected with the pressing block 331 through a second fixing screw 333.
Specifically, the pressing block 331 is an L-shaped structure, and includes a horizontal block perpendicular to the disk surface of the fixed ring seat and a vertical block parallel to the disk surface of the fixed ring seat; the first fixing screw 332 penetrates through the transverse block to fix the pressing block 331 on the fixing ring seat, and the pressing block 331 can rotate around the first fixing screw 332; the second fixing screw 333 is arranged on the vertical block, the edge of the air compressor can be arranged between the transverse blocks of the pressing blocks of the plurality of fixing parts, and then the pressing blocks can be rotated to enable the edge of the pressing block to be positioned between the vertical block of the pressing block and the fixed ring seat disc surface of the fixed seat; specifically, after the air compressor is positioned, the press block 331 is rotated to align the bolt holes of the second fixing screws 333 on the press block 331 with the holes on the air compressor, and the air compressor is fixed on the press block 331 through the second fixing screws 333.
Preferably, there are three fixing members 33, and the three fixing members 33 are uniformly distributed along the circumference of the fixing ring seat, so as to realize better fixing of the air compressor.
The fixed ring seat plate surface is vertically provided with a bolt 7 for positioning the air compressor.
A rib plate 8 is arranged between the bottom plate 1 and the mounting plate 2 to reinforce the bottom plate 2 and the mounting plate 2.
The bottom plate 1 is provided with bolt holes 11 for assembling fixing bolts to fix the bottom plate 1 on the workbench.
The end part of the debugging rod 41 is provided with a handle 42; the debugging rod 41 can rotate relative to the hollow shaft and the hole of the pressing cap 32, after assembly is completed, the debugging rod 41 is connected with a crankshaft on the air compressor, the crankshaft of the air compressor is driven to rotate by rotating the handle 42, and therefore movement of a piston connecting rod assembly of the air compressor is achieved, and therefore the air compressor is debugged.
The outer diameter of the pressing cap 32 is larger than the inner diameter of the limiting sleeve 5 so as to achieve the purpose that the limiting sleeve 5 axially limits the fixed seat 31.
The working process of the utility model is as follows:
matching the end surface of a rack of the air compressor with the end surface of the fixed seat, and positioning the air compressor by the bolt; rotating the pressing block to enable the edge of the air compressor to be located between the vertical plate of the pressing block and the disc surface of the fixed ring seat, and enabling a second fixing screw to penetrate through the edge through hole of the air compressor to lock and fix the edge of the air compressor on the fixed ring seat of the fixed seat; the rotary pressing cap drives the fixing seat and the air compressor to rotate so as to adjust the angle of the V structures on two sides of the air compressor rack, one end of the V structure is adjusted to the best position, and the fixing seat and the limiting sleeve are fixed by the rotary pin so as to fix the position of the air compressor, so that one end of the V structure can be assembled. The other end adjustment operation of the air compressor V structure is the same as described above. And the debugging rod can rotate relative to the hollow shaft and the hole of the pressing cap, the debugging rod is connected with a crankshaft on the air compressor after assembly is completed, and the crankshaft of the air compressor is driven to rotate by rotating the handle so as to realize the movement of the piston connecting rod component of the air compressor, thereby debugging the air compressor.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the details of the above embodiments, and the technical concept of the present invention can be within the scope of the present invention to perform various simple modifications to the technical solution of the present invention, and these simple modifications all belong to the protection scope of the present invention.
It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. In order to avoid unnecessary repetition, the present invention does not separately describe various possible combinations.
In addition, various embodiments of the present invention can be combined arbitrarily, and the disclosed content should be regarded as the present invention as long as it does not violate the idea of the present invention.
Claims (9)
1. An assembly tool for an air compressor is characterized by comprising a bottom plate (1), a mounting plate (2) vertically fixed on the bottom plate (1), a fixing unit (3) mounted on the mounting plate (2) and a debugging unit (4);
a through hole is formed in the mounting plate (2), a limiting sleeve (5) is fixedly mounted on the through hole, and the limiting sleeve (5) is positioned on one side of the mounting plate (2);
the fixing unit (3) comprises a fixing seat (31), the fixing seat (31) comprises a hollow shaft and a fixing ring seat which is arranged on the edge of one end of the hollow shaft and is vertical to the hollow shaft; the hollow shaft penetrates through a through hole in the mounting plate (2) and is arranged in the limiting sleeve (5) and coaxially matched with the limiting sleeve (5), and the outer diameter of the fixed ring seat is larger than the inner diameter of the limiting sleeve (5) so as to arrange the fixed ring seat and the limiting sleeve (5) on two sides of the mounting plate (2); a pressing cap (32) is arranged at the end part of the hollow shaft and the limiting sleeve (5), the pressing cap (32) is connected with the hollow shaft, and the pressing cap (32) can drive the fixing seat (31) to rotate relative to the limiting sleeve (5); pin inserting holes are formed in the same positions of the limiting sleeve (5) and the side wall of the hollow shaft to install the rotating pins (6); a plurality of fixing pieces (33) are arranged on the fixing ring seat and used for fixing the air compressor;
the debugging unit (4) comprises a debugging rod (41), and the debugging rod (41) can sequentially and coaxially penetrate through round holes of the pressing cap (32), the hollow shaft and the fixed ring seat.
2. The assembly fixture for the air compressor as claimed in claim 1, wherein the fixing member (33) comprises a pressing block (331), and a first fixing screw (332) and a second fixing screw (333) which are arranged on the pressing block (331) and are perpendicular to the disc surface of the fixing ring seat; the first fixing screw (332) is used for installing the pressing block (331) on the fixing ring seat.
3. The assembly fixture for the air compressor, according to claim 2, wherein the pressing block (331) is of an L-shaped structure and comprises a transverse block perpendicular to the disk surface of the fixed ring seat and a vertical block parallel to the disk surface of the fixed ring seat; the first fixing screw (332) penetrates through the transverse block to fix the pressing block (331) on the fixing ring seat, and the pressing block (331) can rotate around the first fixing screw (332); the second fixing screw (333) is arranged on the vertical block.
4. The assembly fixture for the air compressor as claimed in claim 3, wherein the number of the fixing members (33) is three, and the three fixing members (33) are uniformly distributed along the circumference of the fixing ring seat.
5. The assembly fixture for the air compressor as claimed in claim 1, wherein a plug pin (7) is vertically arranged on the seat plate surface of the fixing ring for positioning the air compressor.
6. The assembly tool for the air compressor according to claim 1, wherein a rib plate (8) is arranged between the bottom plate (1) and the mounting plate (2).
7. The assembly tool for the air compressor as claimed in claim 1, wherein the bottom plate (1) is provided with bolt holes (11) for assembling fixing bolts to fix the bottom plate (1) on the workbench.
8. The assembly tool for the air compressor as claimed in claim 1, wherein a handle (42) is provided at an end of the debugging rod (41).
9. The assembly tool for the air compressor as claimed in claim 1, wherein the outer diameter of the pressing cap (32) is larger than the inner diameter of the limiting sleeve (5) so as to achieve the purpose that the limiting sleeve (5) axially limits the fixed seat (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020390428.2U CN212240776U (en) | 2020-03-24 | 2020-03-24 | Assembly fixture for air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020390428.2U CN212240776U (en) | 2020-03-24 | 2020-03-24 | Assembly fixture for air compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212240776U true CN212240776U (en) | 2020-12-29 |
Family
ID=73986423
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020390428.2U Expired - Fee Related CN212240776U (en) | 2020-03-24 | 2020-03-24 | Assembly fixture for air compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212240776U (en) |
-
2020
- 2020-03-24 CN CN202020390428.2U patent/CN212240776U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201229 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |