CN212239700U - Automatic welding device for box body edge - Google Patents
Automatic welding device for box body edge Download PDFInfo
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- CN212239700U CN212239700U CN201921818437.0U CN201921818437U CN212239700U CN 212239700 U CN212239700 U CN 212239700U CN 201921818437 U CN201921818437 U CN 201921818437U CN 212239700 U CN212239700 U CN 212239700U
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- box body
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Abstract
The utility model discloses an automatic welding device for the edge of a box body, which comprises a workbench and a box body, wherein the box body is arranged on the workbench; the workbench is provided with a welding structure, the welding structure comprises a driving structure, a lifting structure and a positioning structure, the driving structure comprises a driving motor, a first guide rod and a first sliding block, two ends of the workbench are provided with first convex blocks extending outwards, two ends of the first guide rod are spliced with the first convex blocks, the first sliding block is movably arranged on the first guide rail, and the driving motor is connected with the first sliding block; elevation structure installs on first sliding block, and location structure installs on elevation structure, and location structure is equipped with welder, and the welder tip is located the top at box border. The utility model has the advantages of welding efficiency is high, and welding equipment cost is with low costs, solved effectively that traditional manual welding excessively relies on welder's welding skill and welding experience, leads to welding inefficiency, the automatic welding equipment manufacturing cost expensive problem of welding efficiency height.
Description
Technical Field
The utility model relates to a welding equipment field refers in particular to a body border automatic welder.
Background
Welding is a manufacturing process and technique that combines metals or other thermoplastic materials in a heated, high temperature or high pressure manner. At present, in the use of many products, a closed box structure is required, and for the welding of workpieces of the closed box, a plurality of plates are generally spliced and assembled in the prior art, and then adjacent plates are welded and fixed. Because the traditional manual welding has the advantages of simple welding method and strong welding adaptability, most materials can be welded, and most of the materials are processed by adopting a manual welding mode when welding small-sized closed box workpieces.
A steam generator is a mechanical device that uses the heat energy of fuel or other energy sources to heat water into hot water or steam. For the welding of a closed box workpiece for accommodating a steam generator, the arc length of manual welding depends on the judgment of manual adjustment after a welder observes through eyes, and the manual welding is too dependent on the welding skill and the welding experience of the welder; and the manual welding has poor labor conditions, high intensity and low production efficiency of welding workpieces, and meanwhile, the long-time welding can influence the operation and judgment of welders, so that the welding quality is reduced.
With the continuous development progress of the society, aiming at the situations, enterprises research and develop automatic welding equipment, a welding gun is controlled to move in multiple degrees of freedom by adopting a manipulator which is executed by matching an air cylinder and a motor, meanwhile, a workpiece is controlled to rotate so as to achieve a welding seam required by the workpiece, and the whole welding process is controlled by a numerical control programming technology so as to realize the automatic welding of the workpiece.
Although the automatic welding equipment can effectively solve the problems that the traditional manual welding has low production efficiency and excessively depends on welding skills and welding experiences of welders, the production cost of the automatic welding equipment is high, and the automatic welding equipment is not suitable for being put into and used by most small-sized enterprises and small-sized enterprises. Therefore, it is necessary to provide an automatic welding device which has low production cost and can solve the problems of low production efficiency of the traditional manual welding and excessive dependence on welding skills and welding experience of welders.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a low in manufacturing cost, box border automatic welder that welding efficiency is high for solve traditional manual welding and excessively rely on welder's welding skill and welding experience, lead to welding efficiency low, the automatic welding equipment manufacturing cost expensive problem of welding efficiency height.
In order to solve the problem, the utility model provides a box border automatic welder, specific embodiment is as follows:
the automatic welding device for the edge of the box body comprises a workbench and the box body, wherein the box body is arranged on the workbench; the workbench is provided with a welding structure, the welding structure comprises a driving structure, a lifting structure and a positioning structure, the driving structure comprises a driving motor, a first guide rail and a first sliding block, two ends of the workbench are provided with first convex blocks extending outwards, two ends of the first guide rail are spliced with the first convex blocks, the first sliding block is movably arranged on the first guide rail, and the driving motor is connected with the first sliding block; the lifting structure is arranged on the first sliding block, the positioning structure is arranged on the lifting structure, the positioning structure is provided with a welding gun, the end part of the welding gun is positioned above the edge of the box body, the lifting structure comprises a handle, a screw rod, a second sliding block and a second guide rail, the first sliding block is provided with a second lug and a third lug which extend inwards, a first mounting area is formed among the second lug, the third lug and the first sliding block, and the lifting structure is arranged in the first mounting area; second sliding block one side is equipped with the extension section that is "L" shape setting, form the second installation area between extension section and the second sliding block, location structure installs in the second installation area.
As a further improvement, the first guide rail passes first sliding block sets up, just first guide rail both ends are pegged graft with the first lug that is located the workstation both ends respectively.
Furthermore, the handle is placed on the second convex block, the screw rod penetrates through the second sliding block and the second convex block to be connected with the handle, the second sliding block is movably connected with the second guide rail, and the second guide rail penetrates through the second sliding block to be connected with the first sliding block.
Furthermore, be equipped with screw hole and second mounting hole on the second sliding block, the lead screw with the screw hole is twisted soon and is connected, just the lead screw passes the screw hole setting, the second guide rail passes the second mounting hole setting, just second guide rail one end is pegged graft with the second lug, the other end with the third lug is pegged graft.
As a further improvement, the location structure includes third sliding block, third guide rail and welder, welder sets up on the third sliding block, the third guide rail with the second sliding block is connected, the third sliding block mobile set up in on the third guide rail.
Furthermore, bulges are arranged at two ends of the third sliding block, arc-shaped grooves are arranged on the bulges, and the welding gun is clamped in the arc-shaped grooves; the third guide rail passes the third sliding block sets up, just third guide rail one end with the extension is pegged graft, the other end with the second sliding block is pegged graft.
As a further improvement, the workbench is provided with a positioning block, and the side wall of the box body is inconsistent with the positioning block.
As a further improvement, the workbench is further provided with a fixed block, the fixed block is inconsistent with the side wall of the box body.
The utility model discloses a box border automatic welder for prior art, has following beneficial effect:
1. set up on the workstation by drive structure, the welded structure that elevation structure and location structure constitute, carry out welding operation to the box of installing on the workstation, adjust welded height through elevation structure, make welder keep can carrying out welded position department to the box, and adjust welder's position through location structure, make welder be located the top at box border, move on first guide rail through the drive motor operation drive first sliding block on the drive structure, carry out welding operation to the border of box, realize the closure of box, the user only needs to adjust welder's position and highly realize welder's location back, can realize the welding at box border through the drive motor drive, welded efficiency has been improved effectively, welding cost is reduced.
2. The screw rod is driven to rotate through the rotating handle, so that the second sliding block is driven to move in the stroke range of the screw rod, the lifting structure drives the positioning structure arranged on the second sliding block to lift, and the effect of adjusting the height of the welding gun by the lifting structure is achieved; the third sliding block moves in the stroke range of the third guide rail, and the position of a welding gun fixed on the third sliding block is adjusted, so that the welding gun is positioned above the edge of the box body; the first sliding block is driven to move in the stroke range of the first guide rail through the operation of the driving motor, so that the automatic welding operation of the welding gun on the edge of the box body is realized; the automatic welding device has the advantages that the automatic welding of the edge of the box body can be realized only by controlling the forward and reverse rotation of the driving motor, the operation is convenient, the welding efficiency is high, a complex automatic control structure and a control program are not needed, and the manufacturing cost of the welding device is reduced.
Drawings
FIG. 1 is a front view of the automatic welding device for the edge of the box body of the present invention;
FIG. 2 is a rear view of the automatic welding device for the box edge of the present invention;
FIG. 3 is a left side view of the automatic welding device for the box edge of the present invention;
FIG. 4 is a right side view of the automatic welding device for the box edge of the present invention;
FIG. 5 is a top view of the automatic welding device for the box edge of the present invention;
FIG. 6 is a schematic structural view of an automatic welding device for box edges of the present invention;
fig. 7 is a schematic view of the mounting structure of the fixing plate of the present invention;
fig. 8 is a schematic view of another mounting structure of the fixing plate of the present invention.
Detailed Description
The automatic welding device for the box body edge of the utility model is described by combining the attached drawings.
As shown in fig. 1-6, the automatic welding device for the box body edge comprises a workbench 1 and a box body 2, wherein the box body 2 is arranged on the workbench 1, a welding structure is further arranged on the workbench 1, and the welding structure is used for carrying out automatic welding operation on the edge of the box body 2.
Wherein, welded structure includes drive structure, elevation structure and location structure. The lifting structure is arranged on the driving structure, and the positioning structure is arranged on the lifting structure.
Specifically, the driving structure includes a first slide block 31, a driving motor 32, and a first guide rail 33.
Furthermore, two ends of the workbench 1 are provided with first protruding blocks 12 extending outwards, the first protruding blocks 12 are provided with first inserting holes 121, and two ends of the first guide rail 33 are respectively inserted into the first inserting holes 121.
Further, a first mounting hole is formed in the first sliding block 31, and the first guide rail 33 is disposed through the first mounting hole, so that the first sliding block 31 and the first guide rail 33 can be movably connected, and the first sliding block 31 can be displaced within a stroke range of the first guide rail 33.
Further, the driving motor 32 is fixedly mounted on the first sliding block 31, and is used for driving the first sliding block 31 to displace within the travel range of the first guide rail 33.
Specifically, the drive shaft of driving motor 32 passes first sliding block 31 sets up, be equipped with drive gear in the drive shaft, be equipped with on the workstation 1 with the rodent region of drive gear meshing, when driving motor 32 functions, the drive shaft rotates and drives drive gear and shift in the rodent region, thereby drives first sliding block 31 shifts in the within range of first guide rail 33.
The first sliding block 31 is provided with a second bump 312 and a third bump 311 extending towards the direction of the workbench 1, the second bump 311, the third bump 312 and the first sliding block 31 form a first installation area 6, and the lifting structure is installed in the first installation area 6.
Specifically, the lifting structure includes a second slide block 41, a second guide rail 42, a handle 43, and a lead screw 44. One end of the second guide rail 42 is inserted into the third bump 311, and the other end is inserted into the second bump 312; the second sliding block 41 is provided with a second mounting hole, the second guide rail 42 penetrates through the second mounting hole and the second sliding block 41 can be movably connected, the second sliding block 41 is further provided with a threaded hole for mounting the screw rod 44, the screw rod 44 is connected with the second sliding block 41 through screwing of the threaded hole, and the screw rod 44 penetrates through the second sliding block 41.
Further, the handle 43 rests on the second projection 312, a through hole is formed in the second projection 312, a fixing hole matched with the screw rod 44 is formed in the position, corresponding to the through hole, of the handle 43, the screw rod 44 penetrates through the through hole to be matched and connected with the fixing hole, and the end of the screw rod 44 is fixed to the handle 43.
Specifically, the handle 43 is rotated to drive the screw rod 44 to rotate, and due to the fixing effect of the second guide rails 42 located at two sides of the second sliding block 41, the screw rod 44 drives the second sliding block 41 screwed therewith to displace within the stroke range of the screw rod 44. The purpose of adjusting the height of the positioning structure by the lifting structure is achieved.
A second inserting hole 313 is formed in the second projection 312, a third inserting hole is formed in a position, corresponding to the second inserting hole 313, of the third projection 311, one end of the second guide rail 42 is inserted into the second inserting hole 313, and the other end of the second guide rail is inserted into the third inserting hole.
One side of the second sliding block 41 is provided with an extending section 411 arranged in an L shape, and the extending section 411 and the second sliding block 41 form a second installation area 7 for installing the positioning structure.
Specifically, the positioning structure includes a third sliding block 51, a third guide rail 52 and a welding gun 53, one end of the third guide rail 52 is inserted into the extending section 411, the other end of the third guide rail is inserted into the second sliding block 41, the third sliding block 51 is movably disposed on the third guide rail 52, and the welding gun 53 is fixedly connected to the third sliding block 51.
Furthermore, a fourth inserting hole 412 and a fifth inserting hole 413 which penetrate through the second sliding block 41 and the extending section 411 are arranged on the second sliding block 41, and two ends of the third guide rail 52 are respectively inserted and fixed with the fourth inserting hole 412 and the fifth inserting hole 413.
Furthermore, a third mounting hole is formed in the third sliding block 51, and the third guide rail 52 is disposed through the third mounting hole, so that the third sliding block 51 and the third guide rail 52 can be movably connected, and the third sliding block 51 can be displaced within a stroke range of the third guide rail 52.
The two ends of the third sliding block 51 are provided with protrusions 511, the protrusions 511 are provided with arc-shaped grooves matched with the outer walls of the welding guns 53, and the welding guns 53 are clamped in the arc-shaped grooves and connected with the third sliding block 51.
Specifically, the user can adjust the position of the welding gun 53 by shifting the third slide block 51 within the range of the third guide rail 52, so that the welding gun 53 is positioned above the edge of the case 2.
The positioning plate 11 is arranged on the workbench 1, and the positioning plate 11 is abutted to the side wall of the box body 2 and used for limiting the position of the box body 2 on the workbench 1 and ensuring that the edge of the box body 2 is within the stroke range of the welding gun 53.
As shown in fig. 7, the workbench 1 is further provided with fixing plates 13, the fixing plates 13 are located on two sides of the box body 2, and the fixing plates 13 are in contact with two side walls of the box body 2 to fix the box body 2, so as to prevent the box body 2 from shaking or shifting during welding.
As shown in fig. 8, a fixing plate 13 is further disposed on the working table 1, the fixing plate 13 is disposed opposite to the positioning plate 11, and the other side wall of the box body 2 of the fixing plate 13 is abutted. The fixed plate 13 is matched with the positioning plate 11 to limit the position of the box body 2 on the workbench 1, so that the box body 2 is prevented from shaking in the welding process.
The utility model discloses a box border automatic welder's theory of operation:
firstly, different plates are spliced into the box body 2, the edge of the box body 2 is formed at the splicing connection position of the plates, manual spot welding treatment is carried out at two ends of the edge, so that the plates forming the box body 2 can be fixedly connected, the box body 2 is placed on the workbench 1, and the box body 2 is pushed until the side wall of the box body 2 is abutted against the positioning plate 11.
Then, the handle 43 is rotated to drive the screw 44 to rotate, which drives the second slide block 41 to displace within the stroke range of the second guide rail 42, so that the welding gun 43 is located above the box 2.
Then, the third slide block 51 is shifted so that the third slide block 51 is displaced within the stroke range of the third guide rail 52, and is adjusted so that the welding gun 43 is positioned above the edge of the case 2.
Then, the driving motor 32 is started, and the first slide block 31 is driven to move within the stroke range of the first guide rail 33 by the operation of the driving motor 32, so as to realize the edge welding operation of the welding gun 43 on the box body 2.
And finally, taking out the box body 2, adjusting the edge of the box body 2, and repeating the operations to complete the welding operation of the edge of the box body 2.
The utility model discloses a box border automatic welder has low in manufacturing cost, easy operation, advantage that welding efficiency is high, has solved traditional manual welding effectively and has excessively relied on welder's welding skill and welding experience, leads to welding efficiency low, the automatic welding equipment manufacturing cost expensive problem that welding efficiency is high.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, in light of the above teachings and teachings. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should fall within the protection scope of the claims of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Claims (8)
1. The automatic welding device for the edge of the box body comprises a workbench and the box body, wherein the box body is arranged on the workbench; the welding structure comprises a driving structure, a lifting structure and a positioning structure, the driving structure comprises a driving motor, a first guide rail and a first sliding block, first convex blocks extending outwards are arranged at two ends of the workbench, two ends of the first guide rail are spliced with the first convex blocks, the first sliding block is movably arranged on the first guide rail, and the driving motor is connected with the first sliding block; the lifting structure is arranged on the first sliding block, the positioning structure is arranged on the lifting structure, the positioning structure is provided with a welding gun, the end part of the welding gun is positioned above the edge of the box body,
the lifting structure comprises a handle, a screw rod, a second sliding block and a second guide rail, wherein a second lug and a third lug which extend inwards are arranged on the first sliding block, a first mounting area is formed among the second lug, the third lug and the first sliding block, and the lifting structure is arranged in the first mounting area;
second sliding block one side is equipped with the extension section that is "L" shape setting, form the second installation area between extension section and the second sliding block, location structure installs in the second installation area.
2. The automatic welding device for the edge of the box body according to claim 1, wherein the first guide rail is arranged to penetrate through the first sliding block, and two ends of the first guide rail are respectively inserted into the first protruding blocks at two ends of the workbench.
3. The automatic welding device for the box body edge according to claim 1, wherein the handle is placed on the second projection, the screw rod is connected with the handle through the second sliding block and the second projection, the second sliding block is movably connected with the second guide rail, and the second guide rail is connected with the first sliding block through the second sliding block.
4. The automatic welding device for the edge of the box body according to claim 1, wherein the second sliding block is provided with a threaded hole and a second mounting hole, the screw rod is connected with the threaded hole in a screwing mode, the screw rod penetrates through the threaded hole, the second guide rail penetrates through the second mounting hole, one end of the second guide rail is connected with the second bump in an inserting mode, and the other end of the second guide rail is connected with the third bump in an inserting mode.
5. The automatic welding device for the box body edge according to claim 1, wherein the positioning structure comprises a third sliding block, a third guide rail and the welding gun, the welding gun is arranged on the third sliding block, the third guide rail is connected with the second sliding block, and the third sliding block is movably arranged on the third guide rail.
6. The automatic box body edge welding device according to claim 5, wherein two ends of the third sliding block are provided with protrusions, the protrusions are provided with arc-shaped grooves, and the welding gun is clamped in the arc-shaped grooves; the third guide rail passes the third sliding block sets up, just third guide rail one end with the extension is pegged graft, the other end with the second sliding block is pegged graft.
7. The automatic welding device for the box body edge according to claim 1, wherein a positioning block is arranged on the workbench, and the side wall of the box body abuts against the positioning block.
8. The automatic welding device for the box body edge according to claim 1, wherein a fixing block is further arranged on the workbench and abuts against the side wall of the box body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921818437.0U CN212239700U (en) | 2019-10-25 | 2019-10-25 | Automatic welding device for box body edge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921818437.0U CN212239700U (en) | 2019-10-25 | 2019-10-25 | Automatic welding device for box body edge |
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| Publication Number | Publication Date |
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| CN212239700U true CN212239700U (en) | 2020-12-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921818437.0U Active CN212239700U (en) | 2019-10-25 | 2019-10-25 | Automatic welding device for box body edge |
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| CN (1) | CN212239700U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112809255A (en) * | 2020-12-31 | 2021-05-18 | 上海柘电金属科技有限公司 | Automatic change welding equipment |
-
2019
- 2019-10-25 CN CN201921818437.0U patent/CN212239700U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112809255A (en) * | 2020-12-31 | 2021-05-18 | 上海柘电金属科技有限公司 | Automatic change welding equipment |
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