CN212238672U - A bridge plate correction device - Google Patents

A bridge plate correction device Download PDF

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Publication number
CN212238672U
CN212238672U CN202020576175.8U CN202020576175U CN212238672U CN 212238672 U CN212238672 U CN 212238672U CN 202020576175 U CN202020576175 U CN 202020576175U CN 212238672 U CN212238672 U CN 212238672U
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China
Prior art keywords
plate
supporting
support
frame
reinforcing portion
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Expired - Fee Related
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CN202020576175.8U
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Chinese (zh)
Inventor
杨先科
肖乾坤
高树龙
田永飞
张洁
张绪金
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Hubei Longxing Steel Structure Co ltd
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Hubei Longxing Steel Structure Co ltd
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Abstract

一种桥梁板材矫正装置,它包括底板(101)、板材支撑组件和上压组件,板材支撑组件包括至少两个支撑部、至少两个横向支撑板(102)和一对竖向连接板(103),支撑部由一组横向依次排列的支撑柱(104)组合而成,支撑柱(104)的顶部分别设置有固定板,至少两个支撑部纵向依次排列固定安装在底板(101)上,横向支撑板(102)的顶部依次排列设置有一组板材支撑块(105),横向支撑板(102)通过一组加强筋(106)固定安装在支撑部的一组横向依次排列的支撑柱(104)顶部的固定板上;优点是:板材矫正速度快,安全系数高。

Figure 202020576175

A bridge plate correction device, comprising a bottom plate (101), a plate support assembly and an upper pressure assembly, the plate support assembly comprising at least two support parts, at least two lateral support plates (102) and a pair of vertical connecting plates (103) ), the support part is composed of a group of horizontally arranged support columns (104), the tops of the support columns (104) are respectively provided with fixed plates, and at least two support parts are arranged in longitudinal order and fixedly installed on the bottom plate (101), A set of plate support blocks (105) are arranged in sequence on the top of the lateral support plate (102), and the lateral support plate (102) is fixedly installed on a set of laterally sequentially arranged support columns (104) of the support portion through a set of reinforcing ribs (106). ) on the top of the fixed plate; the advantages are: the plate correction speed is fast and the safety factor is high.

Figure 202020576175

Description

一种桥梁板材矫正装置A bridge plate correction device

技术领域technical field

本实用新型涉及板材矫正设备领域,具体涉及一种桥梁板材矫正装置。The utility model relates to the field of plate correction equipment, in particular to a bridge plate correction device.

背景技术Background technique

目前,现有的板材矫正设备矫正速度慢,危险系数高,不能适应现在的工厂生产需要。At present, the existing plate straightening equipment has a slow correcting speed and a high risk factor, which cannot meet the current production needs of the factory.

实用新型内容Utility model content

本实用新型的目的就是针对上述之不足,而提供一种桥梁板材矫正装置。The purpose of the present utility model is to provide a bridge plate correction device in view of the above deficiencies.

本实用新型它包括底板、板材支撑组件和上压组件,The utility model comprises a bottom plate, a plate supporting component and an upper pressing component.

板材支撑组件包括至少两个支撑部、至少两个横向支撑板和一对竖向连接板,The plate support assembly includes at least two support parts, at least two lateral support plates and a pair of vertical connection plates,

支撑部由一组横向依次排列的支撑柱组合而成,支撑柱的顶部分别设置有固定板,至少两个支撑部纵向依次排列固定安装在底板上,The support part is composed of a group of support columns arranged in sequence horizontally. The tops of the support columns are respectively provided with fixing plates, and at least two support parts are arranged vertically in sequence and fixed on the bottom plate.

横向支撑板的顶部依次排列设置有一组板材支撑块,横向支撑板通过一组加强筋固定安装在支撑部的一组横向依次排列的支撑柱顶部的固定板上,一对竖向连接板分别固定安装在至少两个横向支撑板的两端,A set of plate support blocks are arranged on the top of the lateral support plate in sequence, the lateral support plate is fixedly installed on the fixed plate at the top of a set of laterally arranged support columns of the support portion through a set of reinforcing ribs, and a pair of vertical connecting plates are respectively fixed installed on both ends of at least two lateral support plates,

上压组件包括机架、横梁、四个连接筋板、第一液压缸、四个第二液压缸和压板,The upper pressing assembly includes a frame, a beam, four connecting ribs, a first hydraulic cylinder, four second hydraulic cylinders and a pressing plate,

机架固定安装在底板上,横梁固定安装在机架中部,横梁在水平面与机架垂直,横梁的两端分别通过一对连接筋板与机架固定连接,第一液压缸竖直安装在机架的底面中部,四个第二液压缸分别竖直安装在对应连接筋板的底面中部,压板固定安装在第一液压缸和四个第二液压缸的活塞杆端部,压板位于板材支撑组件上方。The frame is fixedly installed on the bottom plate, the beam is fixedly installed in the middle of the frame, the beam is perpendicular to the frame in the horizontal plane, the two ends of the beam are fixedly connected to the frame through a pair of connecting ribs, and the first hydraulic cylinder is installed vertically on the machine. In the middle of the bottom surface of the frame, the four second hydraulic cylinders are respectively vertically installed in the middle of the bottom surface of the corresponding connecting ribs, the pressure plate is fixedly installed on the piston rod ends of the first hydraulic cylinder and the four second hydraulic cylinders, and the pressure plate is located in the plate support assembly. above.

加强筋由第一加强部和第二加强部组合而成,第一加强部和第二加强部均为三角形,横向支撑板焊接在第一加强部和第二加强部之间。The reinforcing rib is formed by combining a first reinforcing part and a second reinforcing part, the first reinforcing part and the second reinforcing part are both triangular, and the transverse support plate is welded between the first reinforcing part and the second reinforcing part.

机架是U形机架。The rack is a U-shaped rack.

本实用新型优点是:板材矫正速度快,安全系数高。The advantages of the utility model are that the plate is corrected quickly and the safety factor is high.

附 图 说 明Description of the drawings

图1是本实用新型结构示意图。Figure 1 is a schematic structural diagram of the present invention.

图2是本实用新型板材支撑组件的结构示意图。FIG. 2 is a schematic structural diagram of a plate support assembly of the present invention.

图3是本实用新型上压组件的结构示意图。FIG. 3 is a schematic structural diagram of the upper pressing assembly of the present invention.

具体实施方式Detailed ways

如附图所示,本实用新型它包括底板101、板材支撑组件和上压组件,As shown in the attached drawings, the utility model includes a bottom plate 101, a plate support assembly and an upper pressure assembly,

板材支撑组件包括至少两个支撑部、至少两个横向支撑板102和一对竖向连接板103,The plate support assembly includes at least two support parts, at least two lateral support plates 102 and a pair of vertical connection plates 103,

支撑部由一组横向依次排列的支撑柱104组合而成,支撑柱104的顶部分别设置有固定板,至少两个支撑部纵向依次排列固定安装在底板101上,The support part is composed of a group of support columns 104 arranged in sequence in the horizontal direction. The tops of the support columns 104 are respectively provided with fixed plates, and at least two support parts are arranged and fixed on the bottom plate 101 in a longitudinal order.

横向支撑板102的顶部依次排列设置有一组板材支撑块105,横向支撑板102通过一组加强筋106固定安装在支撑部的一组横向依次排列的支撑柱104顶部的固定板上,一对竖向连接板103分别固定安装在至少两个横向支撑板102的两端,A set of plate support blocks 105 are arranged in sequence on the top of the lateral support plate 102. The lateral support plate 102 is fixedly installed on the top of a set of laterally arranged support columns 104 of the support portion through a set of reinforcing ribs 106. The connecting plates 103 are respectively fixed and installed on both ends of the at least two lateral support plates 102,

上压组件包括机架107、横梁108、四个连接筋板109、第一液压缸110、四个第二液压缸111和压板112,The upper pressing assembly includes a frame 107 , a beam 108 , four connecting ribs 109 , a first hydraulic cylinder 110 , four second hydraulic cylinders 111 and a pressing plate 112 ,

机架107固定安装在底板101上,横梁108固定安装在机架107中部,横梁108在水平面与机架107垂直,横梁108的两端分别通过一对连接筋板109与机架107固定连接,第一液压缸110竖直安装在机架107的底面中部,四个第二液压缸111分别竖直安装在对应连接筋板109的底面中部,压板112固定安装在第一液压缸110和四个第二液压缸111的活塞杆端部,压板112位于板材支撑组件上方。The frame 107 is fixedly installed on the bottom plate 101, the beam 108 is fixedly installed in the middle of the frame 107, the beam 108 is perpendicular to the frame 107 in the horizontal plane, and both ends of the beam 108 are fixedly connected to the frame 107 through a pair of connecting ribs 109, respectively. The first hydraulic cylinder 110 is vertically installed in the middle of the bottom surface of the frame 107 , the four second hydraulic cylinders 111 are respectively vertically installed in the middle of the bottom surface of the corresponding connecting ribs 109 , and the pressing plate 112 is fixedly installed on the first hydraulic cylinder 110 and the four At the end of the piston rod of the second hydraulic cylinder 111, the pressing plate 112 is located above the plate support assembly.

加强筋106由第一加强部和第二加强部组合而成,第一加强部和第二加强部均为三角形,横向支撑板102焊接在第一加强部和第二加强部之间。The reinforcing rib 106 is formed by combining a first reinforcing portion and a second reinforcing portion, the first reinforcing portion and the second reinforcing portion are both triangular, and the lateral support plate 102 is welded between the first reinforcing portion and the second reinforcing portion.

机架107是U形机架。Rack 107 is a U-shaped rack.

工作方式及原理:工作人员操控航吊将待矫正的桥梁板材113放置在板材支撑组件上,通过至少两个横向支撑板102上的板材支撑块105支撑桥梁板材113,桥梁板材113放置完毕后启动第一液压缸110和四个第二液压缸111,带动压板112向下移动,并压紧在桥梁板材113上,工作人员手持焊枪,观察板材上需要矫正的位置,然后进入支撑部的支撑柱104间隙处使用焊枪向上喷火,对桥梁板材113上需要矫正的位置加温,这时在压板112压力下桥梁板材113不平整的部位逐渐被压平,矫正完成后第一液压缸110和四个第二液压缸111带动压板112上移,通过航吊将矫正后的桥梁板材113吊起运至下移工位。Working method and principle: the staff controls the aerial crane to place the bridge plate 113 to be corrected on the plate support assembly, and supports the bridge plate 113 through the plate support blocks 105 on at least two lateral support plates 102, and starts after the bridge plate 113 is placed. The first hydraulic cylinder 110 and the four second hydraulic cylinders 111 drive the pressure plate 112 to move down and press it on the bridge plate 113. The staff holds the welding torch, observes the position on the plate that needs to be corrected, and then enters the support column of the support part At the gap 104, a welding torch is used to spray upward fire to heat the position on the bridge plate 113 that needs to be corrected. At this time, under the pressure of the pressure plate 112, the uneven part of the bridge plate 113 is gradually flattened. After the correction is completed, the first hydraulic cylinder 110 and the four A second hydraulic cylinder 111 drives the pressure plate 112 to move upward, and the corrected bridge plate 113 is lifted and transported to the downward moving station by an aerial crane.

Claims (3)

1. A bridge plate correcting device is characterized by comprising a bottom plate (101), a plate supporting assembly and an upper pressing assembly,
the plate supporting component comprises at least two supporting parts, at least two transverse supporting plates (102) and a pair of vertical connecting plates (103),
the supporting parts are formed by combining a group of supporting columns (104) which are arranged in sequence in the transverse direction, the tops of the supporting columns (104) are respectively provided with a fixing plate, at least two supporting parts are longitudinally arranged in sequence and fixedly arranged on the bottom plate (101),
a group of plate supporting blocks (105) are sequentially arranged at the top of the transverse supporting plate (102), the transverse supporting plate (102) is fixedly arranged on a fixing plate at the top of a group of supporting columns (104) which are horizontally arranged in sequence of the supporting part through a group of reinforcing ribs (106), a pair of vertical connecting plates (103) are respectively and fixedly arranged at two ends of at least two transverse supporting plates (102),
the upper pressing component comprises a frame (107), a cross beam (108), four connecting rib plates (109), a first hydraulic cylinder (110), four second hydraulic cylinders (111) and a pressing plate (112),
frame (107) fixed mounting is on bottom plate (101), crossbeam (108) fixed mounting is in frame (107) middle part, crossbeam (108) are perpendicular with frame (107) at the horizontal plane, the both ends of crossbeam (108) are respectively through a pair of connection gusset (109) and frame (107) fixed connection, first pneumatic cylinder (110) are vertical to be installed in the bottom surface middle part of frame (107), four second pneumatic cylinders (111) are vertical to be installed respectively in the bottom surface middle part of corresponding connection gusset (109), clamp plate (112) fixed mounting is in the piston rod tip of first pneumatic cylinder (110) and four second pneumatic cylinders (111), clamp plate (112) are located panel supporting component top.
2. A bridge panel bracing device according to claim 1, wherein the reinforcing bars (106) are formed by a combination of a first reinforcing portion and a second reinforcing portion, the first reinforcing portion and the second reinforcing portion being triangular, the transverse support plate (102) being welded between the first reinforcing portion and the second reinforcing portion.
3. A bridge plate rectification device as claimed in claim 1, characterised in that the frame (107) is a U-shaped frame.
CN202020576175.8U 2020-04-17 2020-04-17 A bridge plate correction device Expired - Fee Related CN212238672U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020576175.8U CN212238672U (en) 2020-04-17 2020-04-17 A bridge plate correction device

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Application Number Priority Date Filing Date Title
CN202020576175.8U CN212238672U (en) 2020-04-17 2020-04-17 A bridge plate correction device

Publications (1)

Publication Number Publication Date
CN212238672U true CN212238672U (en) 2020-12-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115055539A (en) * 2022-08-16 2022-09-16 新沂市振港金属制品有限公司 Raw materials leveling device is used in metal product production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115055539A (en) * 2022-08-16 2022-09-16 新沂市振港金属制品有限公司 Raw materials leveling device is used in metal product production

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Granted publication date: 20201229