CN212237871U - Conveying device of wind power bolt spraying tool - Google Patents
Conveying device of wind power bolt spraying tool Download PDFInfo
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- CN212237871U CN212237871U CN202020504571.XU CN202020504571U CN212237871U CN 212237871 U CN212237871 U CN 212237871U CN 202020504571 U CN202020504571 U CN 202020504571U CN 212237871 U CN212237871 U CN 212237871U
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Abstract
The utility model discloses a conveyor of wind-powered electricity generation bolt spraying frock, including first conveyor, first conveyor includes: the bracket is provided with a track; the bearing frame is used for the spraying tool and is in sliding fit with the track; the positioning head is used for a spraying tool, one end of the positioning head is fixed with the bearing frame, and the other end of the positioning head is a free end which is spliced with the spraying tool; the transmission mechanism enables the bearing frame to move between the loading and unloading station and the spraying station and is connected with the bearing frame. The utility model has the advantages of make the wind-powered electricity generation bolt carry on automatically between loading and unloading station and spraying station.
Description
Technical Field
The utility model relates to a conveyor of wind-powered electricity generation bolt spraying frock.
Background
With the adjustment of energy structures in China, the implementation of energy development strategies of renewable energy development and environment improvement is accelerated, and wind power generation is widely applied as a clean energy. The wind power industry in China, particularly large-scale wind generating sets with large capacity at megawatt level, is rapidly developed, and the high-strength fastener for the wind power equipment is required to have strong stability due to long-term field service, severe environment and poor maintenance condition. The most commonly used fastener is a wind power bolt, and along with the improvement of installed capacity, the size of the wind power bolt is larger and larger to meet the performance requirement, and the length of the wind power bolt can reach 4-5 meters. With the expansion of the installed capacity of wind power, the requirements on the strength performance indexes of the bolts are higher. The service condition of the wind turbine generator is severe, the wind turbine generator is influenced by sunlight, rain and dew in the open air all the year round, and the wind area is generally in mountains, valleys and beaches and is difficult to install and maintain, so that the service life of fasteners such as wind power bolts and the like is required to be at least 10 years, and the treatment of the surfaces of the wind power bolts is particularly important.
Generally, a coating layer is additionally arranged on the surface of a wind power bolt, the wind power bolt is protected through the coating layer, in the prior art, the wind power bolt is placed in a coating groove, and the coating layer is formed on the surface of the wind power bolt through dip-coating. However, the dipping method requires a long time, resulting in low productivity.
SUMMERY OF THE UTILITY MODEL
The utility model provides a conveyor of wind-powered electricity generation bolt spraying frock that carries is carried automatically to wind-powered electricity generation bolt between loading and unloading station and spraying station.
Conveyor of wind-powered electricity generation bolt spraying frock, including first conveyor, first conveyor includes:
the bracket is provided with a track;
the bearing frame is used for the spraying tool and is in sliding fit with the track;
the positioning head is used for a spraying tool, one end of the positioning head is fixed with the bearing frame, and the other end of the positioning head is a free end which is spliced with the spraying tool;
the transmission mechanism enables the bearing frame to move between the loading and unloading station and the spraying station and is connected with the bearing frame.
Further, the carrier includes:
a support frame for supporting the spraying tool;
the sliding block is fixed with the supporting frame and is in sliding fit with the track.
Further, the support frame spans on the bracket;
the bearing frame further comprises a protective cover positioned on the outer side of the support, and the two ends of the support are respectively connected with the protective cover.
Furthermore, the positioning head comprises a cylindrical part and a conical part inserted into the spraying tool.
Further, the transmission mechanism includes:
a motor;
the motor mounting plate is fixedly connected with the motor;
the belt transmission mechanism is connected with the output end of the motor.
Further, the number of the first conveying devices is two.
When the motor rotates forwards, the belt transmission mechanism is driven to work, the belt of the belt transmission mechanism moves, the belt of the belt transmission mechanism drives the support frame to move, the spraying tool is moved to the spraying station, and the spraying robot sprays the bolts loaded on the spraying tool. After the spraying is finished, the motor rotates reversely to drive the belt transmission mechanism to work, the belt of the belt transmission mechanism moves, the belt of the belt transmission mechanism drives the support frame to move reversely, so that the spraying tool moves to a loading and unloading station, the spraying tool loaded with the wind power bolts is moved away from the conveying device through the conveying device, the spraying tool loaded with the wind power bolts which are not sprayed is moved to the conveying device, and the conveying device waits for an instruction to convey.
Drawings
FIG. 1 is a front view of a spray tool;
FIG. 2 is a top view of the spray tool;
FIG. 3 is a left side view of the spray tool;
FIG. 4 is a front view of a conveying device of the wind power bolt spraying tool;
FIG. 5 is a top view of a conveying device of the wind power bolt spraying tool;
FIG. 6 is a left side view of a conveying device of the wind power bolt spraying tool;
a is a wind power bolt;
1 is a frame, 1a is a main beam, 1b is an auxiliary beam, 1c is a hole or a sleeve, 2 is a first partition plate, 2a is a neutral area, 2b is a groove, 3 is a lifting frame, 4 is a supporting leg, 4a is an assembly hole, 5 is a guide column, 6 is a second partition plate, and 6a is a groove;
7 is a support, 7a is a track, 8 is a support frame, 9 is a slide block, 10 is a shield, 11 is a positioning head, 12 is a motor, 13 is a motor mounting plate, 14a is a shaft, 14b is a bearing, 14c is a driving belt pulley, 14d is a driven belt pulley, and 14e is a first belt.
Detailed Description
As shown in fig. 1 to 3, the spraying tool for the wind power bolt comprises a frame 1, a plurality of first partition plates 2 used for supporting the wind power bolt, a lifting frame 3 used for moving or moving the frame 1, wherein the frame 1 is composed of an outer frame and auxiliary beams 1b, the outer frame is preferably formed by connecting four main beams 1a end to end, the outer frame is preferably arranged into a rectangle, the auxiliary beams 1b are located inside the outer frame, and two ends of the auxiliary beams 1b are respectively connected with the main beams 1a, so that the frame 1 is formed. The main beam is welded and fixed with the main beam, and the auxiliary beam 1b is welded and fixed with the main beam 1 a.
As shown in fig. 1 to 3, the frame 1 is provided with a hole or a sleeve 1c for inserting the positioning head 11 of the conveying device. In the actual spraying process, after the positioning head 11 is inserted into the hole or the sleeve 1c, the spraying tool is fixed with the conveying device integrally, the spraying tool is prevented from moving, in the spraying process, the spraying robot is only required to move according to the set path, and the surface of the wind power bolt A is sprayed. Therefore, the spraying tool does not need to be moved in the spraying process.
As shown in fig. 1 to 3, the first partition boards 2 are distributed at intervals and fixed on the frame 1, the thickness of the first partition boards 2 is 3-5 mm, the first partition boards 2 preferably have a thickness of 3mm, the length of the partition boards 2 is set as required, the height of the first partition boards 2 is greater than the outer diameter of the wind power bolt a, the height of the first partition boards 2 is selected according to the outer diameter of the wind power bolt a, for example, the outer diameter of the wind power bolt a is 36mm, and the height of the first partition boards 2 is 40 mm. An empty space area 2a is formed between every two adjacent first partition plates 2, in the process of spraying the wind power bolts, the empty space area 2a can enable spraying materials diffused to the outside of the wind power bolts to leak to the outside of the spraying tool, and the spraying materials are recycled and reused through a collector, so that cost is saved.
As shown in fig. 1 to 3, a plurality of grooves 2b for accommodating a part of the wind power bolt are arranged on each first partition plate 2 at intervals, the wind power bolt a is placed in the grooves 2b, and the wind power bolt a can be prevented from rolling in the spraying process through the effect of the grooves 2b, namely, the grooves 2b have a positioning effect on the wind power bolt a. The grooves 2b are triangular or trapezoidal, and the grooves 2b are preferably triangular.
Like fig. 1 to 3, the lifting frame 3 is fixed with the frame 1, the lifting frame 3 is welded and fixed with the frame 1, the lifting frame 3 is U-shaped, lifting acting force or traction force is applied to the lifting frame 3, the spraying tool can be moved integrally, and therefore the spraying tool can be moved to a working station of spraying equipment manually or through lifting equipment.
As shown in fig. 1 to 3, the spraying tool further comprises a support leg 4 for stacking, and a guide post 5 combined with an assembly hole in the support leg of the upper spraying tool during stacking, one end of the support leg 4 is connected with the lower portion of the frame 1, an assembly hole 4a is formed in the other end of the support leg 4, one end of the guide post 5 is connected with the upper portion of the frame 1, and the other end of the guide post 5 is a free end. The pile up neatly described in this embodiment, superpose a plurality of spraying frock, for example, a plurality of spraying frock is loaded with wind-powered electricity generation bolt A that does not spray, in order to reduce the area that these spraying frock occupy, pile up neatly these spraying frock, at pile up neatly in-process, make the pilot hole 4a on landing leg 4 of upper spraying frock combine with the guide post 5 on the spraying frock of lower floor, these spraying frock superpose the back in the multilayer, because the combination of pilot hole 4a and guide post 5, make the steadiness of pile up neatly obtain increasing, and, because the weight of every layer dress cut the spraying frock that has wind-powered electricity generation bolt A reaches hundreds of kilograms, consequently, the steadiness of pile up neatly obtains increasing the back, also improved pile up neatly to staff's security around.
As shown in fig. 1 to 3, the other end of the guide post 5 is tapered. The other end of the guide post 5 is tapered to facilitate guiding the leg 4 when the leg 4 is combined with the guide post 5, so that the guide post 5 can be assembled with the leg 4.
As shown in fig. 1 to 3, the spraying tool further comprises a second partition plate 6, the second partition plate 6 is arranged on the frame 1, the second partition plate 6 and the first partition plate 2 are crossed to form a mutually perpendicular state, a groove 6a is also formed in the second partition plate 6, and by additionally arranging the second partition plate 6, on one hand, the strength of the whole formed by the first partition plate 2 and the second partition plate 6 can be increased, and on the other hand, because the two are mutually perpendicular, the wind power bolt a to be sprayed can be placed on the first partition plate 2 or the second partition plate 6 according to needs during specific use.
As shown in fig. 4 to 6, for the utility model discloses a conveyor of wind-powered electricity generation bolt spraying frock, including first conveyor, first conveyor includes support 7, is used for bearing frame, the location head 11 that is used for the spraying frock of spraying frock, is equipped with track 7a on the support 7. The carriage is in sliding fit with the rail 7a and moves linearly along the rail 7 a.
As shown in fig. 4 to 6, the carriage includes a support frame 8 for supporting the painting tool, and a slider 9, the slider 9 is fixed to the support frame 8, and the slider 9 is in sliding fit with the rail 7 a. The supporting frame 8 spans the support 7, the bearing frame further comprises a shield 10 located outside the support, and two ends of the supporting frame 8 are respectively connected with the shield 10. One end of the protective cover 10 is fixedly connected with the supporting frame 8, the other end of the protective cover 10 is a free end which forms clearance fit with the spraying tool, and preferably, the other end of the protective cover 10 forms clearance fit with the inner side wall of the frame 1 of the spraying tool. After the shield 10 and the spraying tool form clearance fit, the shield 10 is used for forming fit with the frame 1, so that the bearing frame can more stably position the spraying tool, and the shaking in the transportation or working process is avoided.
As shown in fig. 4 to 6, one end of the positioning head 11 is fixed to the bearing frame, and the other end of the positioning head 11 is a free end inserted into the spraying tool; referring to fig. 1, the positioning head 11 is inserted into a hole or sleeve 1 c. In the actual spraying process, after the positioning head 11 is inserted into the hole or the sleeve 1c, the spraying tool is fixed with the conveying device integrally, the spraying tool is prevented from moving, in the spraying process, the spraying robot is only required to move according to the set path, and the surface of the wind power bolt A is sprayed. Therefore, the spraying tool does not need to be moved in the spraying process. The positioning head 11 comprises a cylindrical part and a conical part inserted with the spraying tool.
As shown in fig. 4 to 6, the carrier is moved between the loading and unloading station and the painting station by a transmission mechanism, and the transmission mechanism is connected with the carrier. The transmission mechanism comprises a motor 12, a motor mounting plate 13 and a belt transmission mechanism, the motor 12 is fixedly connected with the motor mounting plate 13, the motor mounting plate 13 is fixed with the support 7, the belt transmission mechanism is connected with the output end of the motor 12, the output end of the motor 12 is provided with a belt wheel, and the motor 12 is connected with the belt transmission mechanism through a belt. The belt transmission mechanism comprises a shaft 14a, a bearing 14b, a driving belt pulley 14c, a driven belt pulley 14d and a first belt 14e, two ends of the shaft 14a are respectively connected with the bearing 14b, the bearing 14b is installed on a bearing seat of the support 7, the driving belt pulley 14c and the driven belt pulley 14d are respectively installed on the shaft 14a, the driven belt pulley 14d is connected with a belt pulley at the output end of the motor 12 through a belt, the driven belt pulley 14d is matched with the first belt 14e, and the first belt 14e is connected with the support frame 8.
As shown in fig. 4 to 6, when the motor 12 rotates forward, the belt transmission mechanism is driven to operate, the belt of the belt transmission mechanism moves, the belt of the belt transmission mechanism drives the support frame 8 to move, so that the spraying tool moves to the spraying station, and the spraying robot sprays the bolt a loaded on the spraying tool.
As shown in fig. 4 to 6, after the spraying is completed, the motor 12 rotates reversely to drive the belt transmission mechanism to work, the belt of the belt transmission mechanism moves, the belt of the belt transmission mechanism drives the support frame 8 to move reversely, so that the spraying tool is moved to the loading and unloading station, the conveying device moves the spraying tool with the wind power bolt a away from the conveying device, the spraying tool with the wind power bolt a which is not sprayed is moved to the conveying device, and the conveying device waits for an instruction to convey.
As shown in fig. 4 to 6, in the present embodiment, since the first conveying device has two conveying devices and the painting mechanism has only one conveying device, when the painting tool on one conveying device is at the painting station, the painting tool on the other conveying device is at the loading and unloading station, and thus the operations are performed alternately.
Claims (6)
1. Conveyor of wind-powered electricity generation bolt spraying frock, its characterized in that includes first conveyor, and first conveyor includes:
the bracket is provided with a track;
the bearing frame is used for the spraying tool and is in sliding fit with the track;
the positioning head is used for a spraying tool, one end of the positioning head is fixed with the bearing frame, and the other end of the positioning head is a free end which is spliced with the spraying tool;
the transmission mechanism enables the bearing frame to move between the loading and unloading station and the spraying station and is connected with the bearing frame.
2. The conveying device for the wind power bolt spraying tool according to claim 1, wherein the bearing frame comprises:
a support frame for supporting the spraying tool;
the sliding block is fixed with the supporting frame and is in sliding fit with the track.
3. The conveying device for the wind power bolt spraying tool according to claim 2, wherein the support frame spans over the support;
the bearing frame further comprises a protective cover positioned on the outer side of the support, and the two ends of the support are respectively connected with the protective cover.
4. The conveying device for the wind power bolt spraying tool according to claim 1, wherein the positioning head comprises a cylindrical part and a conical part which is inserted into the spraying tool.
5. The conveying device for the wind power bolt spraying tool according to claim 1, wherein the transmission mechanism comprises:
a motor;
the motor mounting plate is fixedly connected with the motor;
the belt transmission mechanism is connected with the output end of the motor.
6. The conveying device for the wind power bolt spraying tool according to claim 1, wherein the number of the first conveying devices is two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020504571.XU CN212237871U (en) | 2020-04-09 | 2020-04-09 | Conveying device of wind power bolt spraying tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020504571.XU CN212237871U (en) | 2020-04-09 | 2020-04-09 | Conveying device of wind power bolt spraying tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212237871U true CN212237871U (en) | 2020-12-29 |
Family
ID=73984493
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020504571.XU Active CN212237871U (en) | 2020-04-09 | 2020-04-09 | Conveying device of wind power bolt spraying tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212237871U (en) |
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2020
- 2020-04-09 CN CN202020504571.XU patent/CN212237871U/en active Active
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